CN104289647A - Multi-directional extrusion preforming method for complex aluminum alloy control arm forge piece - Google Patents
Multi-directional extrusion preforming method for complex aluminum alloy control arm forge piece Download PDFInfo
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- CN104289647A CN104289647A CN201410398454.9A CN201410398454A CN104289647A CN 104289647 A CN104289647 A CN 104289647A CN 201410398454 A CN201410398454 A CN 201410398454A CN 104289647 A CN104289647 A CN 104289647A
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Abstract
The invention discloses a multi-directional extrusion preforming method for a complex aluminum alloy control arm forge piece. The complex aluminum alloy control arm forge piece comprises a first arm and a second arm, wherein the first arm and the second arm intersect perpendicularly, the inner side of the intersecting portion of the first arm and the second arm is arc, and the outer side of the intersecting port protrudes outwards. An aluminum alloy round bar material is conveyed to a multi-directional extrusion die after being heated; punches are arranged at the two ends of the multi-directional extrusion die, and a transversely protruding profile cavity is arranged in the middle of the multi-directional extrusion die; the aluminum alloy round bar material is deformed under the action of the punches at the two ends after die combination, and a transverse protrusion is formed in the middle; the aluminum alloy round bar material is bent along the portion of the transverse protrusion in the middle through a bending die, and a preforming blank similar to the outline of an aluminum alloy control arm is formed and is prepared for a subsequent die forging forming process. The multi-directional extrusion preforming method is high in material utilization rate, is stable in performance and realizes automation easily, and formed products are applied to a steering control system of a high-end passenger car.
Description
Technical field
The present invention relates to metal forming technology in a kind of material processing, particularly relate to the method for the multidirectional extruding base of a kind of Complex Aluminum Alloy control arm forging.
Background technology
Aluminum alloy control arm is key components and parts in high-end passenger car steering, has very high requirement to intensity and interior tissue, all adopts forging forming method production aluminum alloy control arm forging at present.Through metal forming operation production aluminum alloy control arm forging such as base, blocking, finish-forging, trimmings.Wherein blank-making technology is the key that this type of Complex Aluminum Alloy control arm is shaped, and the surface quality of prefabricated blank, contour shape and interior tissue have very important impact on follow-up forging and forming technology, especially affect forging surface quality and interior tissue.
As shown in Fig. 1 a, Fig. 1 b, Fig. 1 c, it is one typical Complex Aluminum Alloy control arm forging drawing.
In prior art, adopting cross wedge rolling or roll-forging process base, all there is certain technical bottleneck in two kinds of base modes.Cross wedge rolling surface quality is bad, affects whole forging surface quality; Roll forging lengthwise dimension inaccuracy, is unfavorable for realizing automation.The prefabricated blank that two kinds of base modes are produced is revolving body, must through bending, flatten, all multiple operation of post bake can enter follow-up forging process, affect production efficiency.Simultaneously precut blanks shape and blocking cavity shape matching degree poor, require very high to blank putting position when blocking is shaped, be unfavorable for realizing automated production, in order to head it off, blank diameter need be strengthened, blocking is shaped to blank putting position requirement reduction, causes stock utilization sharply to decline, increase forging production cost.
Summary of the invention
The object of this invention is to provide that a kind of stock utilization is high, stable performance, the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging that easily is automated.
The object of the invention is to be achieved through the following technical solutions:
The method of the multidirectional extruding base of Complex Aluminum Alloy control arm forging of the present invention, described Complex Aluminum Alloy control arm forging comprises the first arm and the second arm that intersect vertically, in arc line type, lateral outer lug inside the position that described first arm is crossing with the second arm, comprise step:
After being heated by aluminum alloy round bar, send into multidirectional extrusion die;
The two ends of described multidirectional extrusion die are respectively equipped with drift, and middle part is provided with the die cavity laterally protruded;
After matched moulds, aluminum alloy round bar starts distortion under the drift effect at two ends, forms horizontal projection in the middle part of it;
Afterwards, being bent by the position of bending mould along middle part lateral projection, forming the prefabricated blank similar to aluminum alloy control arm appearance profile, for entering follow-up die forging forming process.
As seen from the above technical solution provided by the invention, the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging that the embodiment of the present invention provides, after first being heated by aluminum alloy round bar, sends into multidirectional extrusion die; After matched moulds, aluminum alloy round bar starts distortion under the drift effect at two ends, forms horizontal projection in the middle part of it; Bent by the position of bending mould along middle part lateral projection afterwards, form the prefabricated blank similar to aluminum alloy control arm appearance profile, for entering follow-up die forging forming process, stock utilization is high, stable performance, easily be automated, and formed product is applied to high-end passenger car steering control system.
Accompanying drawing explanation
Fig. 1 a, Fig. 1 b, Fig. 1 c are respectively a kind of front view, side view, top view of typical Complex Aluminum Alloy control arm forging;
The process schematic of the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging that Fig. 2 a, Fig. 2 b, Fig. 2 c provide for the embodiment of the present invention;
Fig. 2 d is the forging schematic diagram of blank after die forging that the embodiment of the present invention makes.
Detailed description of the invention
To be described in further detail the embodiment of the present invention below.
The method of the multidirectional extruding base of Complex Aluminum Alloy control arm forging of the present invention, its preferably detailed description of the invention be:
Described Complex Aluminum Alloy control arm forging comprises the first arm and the second arm that intersect vertically, in arc line type, lateral outer lug inside the position that described first arm is crossing with the second arm, comprises step:
After being heated by aluminum alloy round bar, send into multidirectional extrusion die;
The two ends of described multidirectional extrusion die are respectively equipped with drift, and middle part is provided with the die cavity laterally protruded;
After matched moulds, aluminum alloy round bar starts distortion under the drift effect at two ends, forms horizontal projection in the middle part of it;
Afterwards, being bent by the position of bending mould along middle part lateral projection, forming the prefabricated blank similar to aluminum alloy control arm appearance profile, for entering follow-up die forging forming process.
Described multidirectional extrusion die and bending mould are all with electrical heat tracing device.
Described aluminum alloy round bar is through intermediate frequency heating to 530 DEG C.
The method of the multidirectional extruding base of Complex Aluminum Alloy control arm forging of the present invention, after aluminum alloy round bar is heated to uniform temperature, sends into the multidirectional extrusion die with heating and heat-insulating device.After being arranged on the mould matched moulds on master cylinder, aluminum alloy round bar starts distortion under the effect of two side direction drifts.After multidirectional extrusion molding completes, through bending process, form the prefabricated blank very high with aluminum alloy control arm appearance profile similarity, finally enter follow-up die forging forming process.
The present invention adopts the precut blanks that multidirectional extrusion process is shaped and control arm appearance profile similarity is high, improves production stability, realizes full-automatic production.
In the present invention, multidirectional extrusion die and bending mould, all with electrical heat tracing device, ensure that the temperature of blank is in the forging range of aluminium alloy all the time, improve surface profile coarse-grain; Reduce post bake operation simultaneously, greatly enhance productivity.
Specific embodiment:
As shown in Fig. 1 a, Fig. 1 b, Fig. 1 c, it is one typical Complex Aluminum Alloy control arm forging drawing.
As shown in Fig. 2 a, Fig. 2 b, Fig. 2 c, select the aluminum alloy round bar of certain diameter, after intermediate frequency heating 530 DEG C, enter the Closed Extrusion of Multi-direction fluid press, both sides drift is under the effect of horizontal two ends extruding force, and aluminum alloy round bar produces plastic deformation, metal is full of extrusion die profile, form local crowning shape, then blank is taken out, by bending die bending forming and the high prefabricated blank of forging exterior contour similarity.
As shown in Figure 2 d, be the forging of blank after die forging.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (3)
1. the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging, described Complex Aluminum Alloy control arm forging comprises the first arm and the second arm that intersect vertically, in arc line type, lateral outer lug inside the position that described first arm is crossing with the second arm, it is characterized in that, comprise step:
After being heated by aluminum alloy round bar, send into multidirectional extrusion die;
The two ends of described multidirectional extrusion die are respectively equipped with drift, and middle part is provided with the die cavity laterally protruded;
After matched moulds, aluminum alloy round bar starts distortion under the drift effect at two ends, forms horizontal projection in the middle part of it;
Afterwards, being bent by the position of bending mould along middle part lateral projection, forming the prefabricated blank similar to aluminum alloy control arm appearance profile, for entering follow-up die forging forming process.
2. the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging according to claim 1, it is characterized in that, described multidirectional extrusion die and bending mould are all with electrical heat tracing device.
3. the method for the multidirectional extruding base of Complex Aluminum Alloy control arm forging according to claim 1 and 2, it is characterized in that, described aluminum alloy round bar is through intermediate frequency heating to 530 DEG C.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104708291A (en) * | 2015-03-30 | 2015-06-17 | 北京机电研究所 | Method for precise extrusion forming of iron pedestal for railway switch |
CN106271480A (en) * | 2016-10-10 | 2017-01-04 | 南昌工程学院 | A kind of aluminium alloys for automobile pull bar manufacturing process |
CN106424529A (en) * | 2016-11-28 | 2017-02-22 | 吉林大学 | Forging forming method of triangular aluminum alloy control arm |
CN107303597A (en) * | 2016-11-30 | 2017-10-31 | 上海汇众汽车制造有限公司 | Back axle aluminum alloy control arm building mortion and manufacturing process |
CN109848229A (en) * | 2019-04-01 | 2019-06-07 | 中北大学 | A kind of titanium alloy thin wall fin accurate forming method |
CN110834178A (en) * | 2019-10-28 | 2020-02-25 | 西安兴航航空科技股份有限公司 | Manufacturing method of Y-shaped connecting piece for spherical frame of airplane |
CN113319241A (en) * | 2021-04-27 | 2021-08-31 | 北京机电研究所有限公司 | Method for multidirectional forging and blank making of complex aluminum alloy control arm forge piece |
CN114310179A (en) * | 2021-12-30 | 2022-04-12 | 吉安大禾工业机械制造有限公司 | Control arm integrated forming device and production process thereof |
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JPH0839183A (en) * | 1994-08-02 | 1996-02-13 | Toyota Motor Corp | Production of automobile upper arm |
US5662349A (en) * | 1994-07-20 | 1997-09-02 | Honda Giken Kogyo Kabushiki Kaisha | Suspension arm, and process for producing the same |
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2014
- 2014-08-13 CN CN201410398454.9A patent/CN104289647A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US5662349A (en) * | 1994-07-20 | 1997-09-02 | Honda Giken Kogyo Kabushiki Kaisha | Suspension arm, and process for producing the same |
JPH0839183A (en) * | 1994-08-02 | 1996-02-13 | Toyota Motor Corp | Production of automobile upper arm |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104708291A (en) * | 2015-03-30 | 2015-06-17 | 北京机电研究所 | Method for precise extrusion forming of iron pedestal for railway switch |
CN106271480A (en) * | 2016-10-10 | 2017-01-04 | 南昌工程学院 | A kind of aluminium alloys for automobile pull bar manufacturing process |
CN106424529A (en) * | 2016-11-28 | 2017-02-22 | 吉林大学 | Forging forming method of triangular aluminum alloy control arm |
CN106424529B (en) * | 2016-11-28 | 2018-07-27 | 吉林大学 | The forging forming method of triangle aluminum alloy control arm |
CN107303597A (en) * | 2016-11-30 | 2017-10-31 | 上海汇众汽车制造有限公司 | Back axle aluminum alloy control arm building mortion and manufacturing process |
CN107303597B (en) * | 2016-11-30 | 2019-05-10 | 上海汇众汽车制造有限公司 | Rear axle aluminum alloy control arm forming device and manufacturing process |
CN109848229A (en) * | 2019-04-01 | 2019-06-07 | 中北大学 | A kind of titanium alloy thin wall fin accurate forming method |
CN110834178A (en) * | 2019-10-28 | 2020-02-25 | 西安兴航航空科技股份有限公司 | Manufacturing method of Y-shaped connecting piece for spherical frame of airplane |
CN110834178B (en) * | 2019-10-28 | 2021-09-14 | 西安兴航航空科技股份有限公司 | Manufacturing method of Y-shaped connecting piece for spherical frame of airplane |
CN113319241A (en) * | 2021-04-27 | 2021-08-31 | 北京机电研究所有限公司 | Method for multidirectional forging and blank making of complex aluminum alloy control arm forge piece |
CN114310179A (en) * | 2021-12-30 | 2022-04-12 | 吉安大禾工业机械制造有限公司 | Control arm integrated forming device and production process thereof |
CN114310179B (en) * | 2021-12-30 | 2023-03-03 | 吉安大禾工业机械制造有限公司 | Control arm integrated forming device and production process thereof |
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