CN104286632A - Production equipment integrating washing, heating, overturning and pressing - Google Patents
Production equipment integrating washing, heating, overturning and pressing Download PDFInfo
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- CN104286632A CN104286632A CN201410465531.8A CN201410465531A CN104286632A CN 104286632 A CN104286632 A CN 104286632A CN 201410465531 A CN201410465531 A CN 201410465531A CN 104286632 A CN104286632 A CN 104286632A
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- glutinous rice
- rice cake
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000005406 washing Methods 0.000 title claims abstract description 27
- 238000003825 pressing Methods 0.000 title abstract 8
- 238000010438 heat treatment Methods 0.000 title abstract 4
- 241000209094 Oryza Species 0.000 claims abstract description 256
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 256
- 235000009566 rice Nutrition 0.000 claims abstract description 256
- 239000002994 raw material Substances 0.000 claims abstract description 19
- 238000010411 cooking Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims description 114
- 235000012054 meals Nutrition 0.000 claims description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 25
- 229910052742 iron Inorganic materials 0.000 claims description 19
- 238000010025 steaming Methods 0.000 claims description 19
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 14
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 239000011159 matrix material Substances 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 9
- 210000002683 foot Anatomy 0.000 claims description 8
- -1 polytetrafluoroethylene Polymers 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 19
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000002791 soaking Methods 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 238000007654 immersion Methods 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 5
- 238000009835 boiling Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 210000003056 antler Anatomy 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention relates to production equipment integrating washing, heating, overturning and pressing. The production equipment comprises a bottom plate, a raw material production system, a glutinous rice cake overturning device and a glutinous rice cake pressing device, wherein the raw material production system is mounted above the bottom plate; functions of washing, immersing and cooking glutinous rice and the like can be realized by the raw material production system; the glutinous rice cake overturning device is welded at the left end of the raw material production system; an automatic overturning function in a production process of glutinous rice cakes can be realized by the glutinous rice cake overturning device, so that the glutinous rice cakes can be pressed uniformly and the production speed is high; the glutinous rice cake pressing device is arranged above the glutinous rice cake overturning device and is fixedly connected with the glutinous rice cake overturning device; and an automatic glutinous rice cake pressing function can be realized by the glutinous rice cake pressing device. According to the production equipment integrating washing, heating, overturning and pressing, the difficulties of a traditional glutinous rice cake production manner that the operation process is complicated, the labor intensity is great, the production efficiency is low and the like are overcome; the whole process of producing the glutinous rice cakes is automatically realized; and the production equipment integrating washing, heating, overturning and pressing has the advantages of simplicity and convenience in operation, low labor intensity, high production efficiency and the like.
Description
Technical field
The present invention relates to technical field of food machinery, particularly a kind of making apparatus integrating cleaning, heat, overturn, suppress.
Background technology
Beat the custom in the Spring Festival that glutinous rice cake is southern china various places, various places are each variant because of national difference.Traditional glutinous rice cake step of beating is: one, glutinous rice is eluriated clean, steep two or three hours with warm water; Two, load in meal rice steamer after glutinous rice control solid carbon dioxide, cook with very hot oven; Three, ripe glutinous rice is put into stone reef nest, fine and soft one-tenth glutinous rice cake of pounding.In southern china each department, it is all that every family manually operates above-mentioned three steps and come that glutinous rice cake makes great majority, and this traditional production method also exists the large and low inferior defect of make efficiency of operating process complexity, labour intensity.Although also have in prior art and a small amount of beat glutinous rice cake equipment, what such as China Patent No. 201220056364.8 was announced beat glutinous rice cake machine and the power glutinous rice cake machine that China Patent No. 201220056362.9 is announced, these two patents all only achieve the content of above-mentioned steps three automatically, and do not realize the content of step one and step 2, automatically can not realize whole glutinous rice cake manufacturing process.
Summary of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of making apparatus integrating cleaning, heat, overturn, suppress, solve that the operating process that traditional glutinous rice cake production method exists is complicated, labour intensity is large and the low inferior difficult problem of make efficiency, automatically achieve glutinous rice cake make whole process, and have easy and simple to handle, labour intensity is low and make efficiency advantages of higher.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of making apparatus integrating cleaning, heat, overturn, suppress, comprise base plate, raw material manufacturing system, glutinous rice cake turning device and glutinous rice cake pressure device, described raw material manufacturing system is arranged on the top of base plate, raw material manufacturing system can realize glutinous rice cleaning, soak and the function such as to cook; Described glutinous rice cake turning device is welded on the left end of raw material manufacturing system, and glutinous rice cake turning device can realize the self-turnover of glutinous rice cake in manufacturing process, and glutinous rice cake is suppressed evenly, and manufacturing speed is fast; Described glutinous rice cake pressure device is positioned at the top of glutinous rice cake turning device, and glutinous rice cake pressure device and glutinous rice cake turning device are connected, the glutinous rice cake that glutinous rice cake pressure device can realize automatically suppress function, labour intensity is low, and make efficiency is high.
As a preferred technical solution of the present invention, described raw material manufacturing system comprises sticky rice washing device and cooks device, described sticky rice washing device is connected by screw with between base plate, and sticky rice washing device comprises cleaning machine frame, four feets, rabbling mechanism and automatic material controlling mechanisms, described cleaning machine frame shape is round table-like, cleaning machine frame inside is provided with annular groove, annular groove is for storing rinse water and soaking warm water, the outer right wall bottom of annular groove is provided with apopore, apopore is provided with rubbery plug lid, cleaning and soaked water flow out from apopore, the middle part of cleaning machine frame is provided with round table-like cavity, round table-like cavity is used for laying unwashed glutinous rice, the inwall of round table-like cavity is evenly provided with pore, the diameter of pore is slightly less than the size of polished glutinous rice grain, glutinous rice can not be leaked out from pore in cleaning and immersion process, pore also passes in and out the passage of round table-like cavity simultaneously as water, round table-like cavity right side wall is provided with the inlet opening running through cleaning machine frame outer wall, inlet opening is provided with water inlet pipe, water enters into annular groove and round table-like cavity from water inlet pipe, round table-like cavity bottom is provided with a swallowtail-shaped slide, the discharge opening running through cleaning machine frame outer wall is provided with in the middle part of round table-like cavity, discharge opening is provided with discharge nozzle, cleaning and soak good after glutinous rice enter into from discharge nozzle and cook device, four described feet upper ends are symmetrically welded at the both sides of cleaning machine frame, and its lower end is provided with installation sheet, is connected between installation sheet with base plate by screw, and feet plays the effect supporting cleaning machine frame, described rabbling mechanism is fixed on the upper surface of cleaning machine frame, rabbling mechanism comprises the support of falling matrix, cleaning motor and cleaning brush, the two ends symmetry of the support of falling matrix is fixed on the upper surface of cleaning machine frame, cleaning motor is arranged on the middle part of the support of falling matrix by motor cabinet, cleaning brush outer wall is evenly provided with thin rod, be connected by shaft coupling between cleaning brush with the output shaft of cleaning motor, after cleaning motor is started working, drive cleaning brush High Rotation Speed, thin rod on cleaning brush starts the glutinous rice that High Rotation Speed stirring and washing is positioned at round table-like cavity, enter into soak after link when cleaning is complete, rabbling mechanism quits work, after soaking two to three hours, cleaning motor is started working again, cleaning brush stirs the glutinous rice being deposited on round table-like cavity bottom, automatically discharge nozzle is opened by automatic material controlling mechanism, thus the glutinous rice making to soak well can enter into steaming plant fast from discharge nozzle, described automatic material controlling mechanism is arranged on the outer wall of cleaning machine frame, automatic material controlling mechanism comprises slide plate, slide block, fixed head, material controlling motor, crank and rocking bar, slide plate is provided with No. two swallowtail-shaped slides, slide plate is welded on the outer wall of cleaning machine frame, and slide plate No. two swallowtail-shaped slides are corresponding with in cleaning machine frame No. one swallowtail-shaped slide, upper end of slide block is provided with fixed leg, be connected by sliding matching mode while of slide block with between a swallowtail-shaped slide in No. two swallowtail-shaped slides of slide plate and cleaning machine frame, opening and closedown of discharge nozzle is controlled by slide block, fixed head is vertically welded on the outer wall of cleaning machine frame, material controlling motor is arranged on fixed head by motor cabinet, the output shaft fixed connection of crank and material controlling motor, one end of rocking bar is connected by bearing pin with between crank, be connected by bearing between its other end and the fixed leg on slide block, after material controlling motor is started working, material controlling driven by motor crank rotates, crank handle turns rocking bar waves, rocking bar band movable slider does to move around motion on a swallowtail-shaped slide and No. two swallowtail-shaped slides, thus control opening and closedown of discharge nozzle.During use, first glutinous rice is put into round table-like cavity, carry out sticky rice washing step again, rinse water enters into annular groove and round table-like cavity from water inlet pipe, and cleaning motor drives cleaning brush High Rotation Speed after starting working, thin rod on cleaning brush starts the glutinous rice that High Rotation Speed stirring and washing is positioned at round table-like cavity, after cleaning, clean motor quit work, open rubbery plug lid, cleaned water flows out from apopore; Then glutinous rice soaking step is carried out, soak warm water and enter into annular groove and round table-like cavity from water inlet pipe, after soaking two to three hours, cleaning motor is started working again, cleaning brush stirs the glutinous rice being deposited on round table-like cavity bottom, automatically open discharge nozzle by automatic material controlling mechanism, thus the glutinous rice making to soak well steaming plant be can enter into fast from discharge nozzle, thus cleaning and the immersion process of glutinous rice automatically achieved.
As a preferred technical solution of the present invention, described cooks the left side that device is positioned at sticky rice washing device, and cook device and base plate is connected, cook device and comprise cooking stove, iron pan, steam cylinder and meal rice steamer, cooking stove and base plate are connected, people only need to add firewood in cooking stove and boil water in iron pan, easy and simple to handle, iron pan is placed in the middle part of cooking stove, steam cylinder bottom and be evenly provided with steam hole, and steaming cylinder is placed on iron pan, the vapours that in iron pan, boiled water produces enters into from the steam hole steamed cylinder steams cylinder, meal rice steamer bottom even is provided with strip hole, meal rice steamer bilateral symmetry is provided with two fixing cards, fixing card is provided with ring of shaking hands, two symmetrical both sides being placed in steaming cylinder of fixing card, by two fixing cards, meal rice steamer is placed on steaming cylinder, meal rice steamer is entered into from the strip hole meal rice steamer from steaming the vapours of coming in cylinder, by vapours, the glutinous rice in meal rice steamer is boiled again.During use, first first at meal rice steamer basis rest gauze, preventing raw glutinous rice from falling to from the strip hole meal rice steamer steams in cylinder, after the glutinous rice after immersion is good enters into meal rice steamer inside from discharge nozzle, people add firewood and boil water in iron pan in cooking stove, the vapours that in iron pan, boiled water produces enters in meal rice steamer from the steam hole steamed cylinder and the strip hole on meal rice steamer, by vapours, the glutinous rice in meal rice steamer is boiled again, the hand-tight ring of shaking hands of people two is only needed after boiling, firmly meal rice steamer is taken out in steaming cylinder, and ripe glutinous rice is poured in glutinous rice cake turning device, thus automatically achieve glutinous rice cook process.
As a preferred technical solution of the present invention, described glutinous rice cake turning device comprises installs underframe, glutinous rice cake making platform and four upset side chains, and described installation underframe and right-hand member are welded on base plate, it is arc-shaped that described glutinous rice cake makes platform upper end, glutinous rice cake makes platform inside and is provided with making cylindrical cavity, make cylindrical cavity and become the making container of glutinous rice cake as glutinous rice young pilose antler of pounding, make cylindrical cavity inwall and be symmetrically arranged with four upset grooves, and glutinous rice cake makes platform is placed on the middle part of installing underframe, four described upset unbranched symmetric are positioned at the both sides that glutinous rice cake makes platform, and adopt welding manner to be connected between upset side chain with installation underframe, upset side chain comprises support post, fixed panel, fixed block, cylinder, sleeve and flipping block, support post is welded on to be installed on underframe, support post plays the effect supporting fixed panel, be welded in the middle part of fixed panel on support post, fixed block is arranged in the middle part of fixed panel, the bottom of cylinder is arranged on fixed block, be connected by screw thread between its top with sleeve, be connected by screw between sleeve with flipping block, the upset groove that size and the glutinous rice cake of flipping block make on platform is corresponding, make at glutinous rice in the space can not infiltrated in fine and soft process between flipping block and upset groove of pounding, and flipping block and glutinous rice cake make on platform is connected by hinge between upset groove.During use, after ripe glutinous rice is poured into and makes cylindrical cavity, glutinous rice cake pressure device starts ceaselessly repeatedly to suppress ripe glutinous rice up and down, then four upset side chains are started working simultaneously, extraneous air pump makes stretching motion by the piston rod on air pressure control cylinder, cylinder drives flipping block to make flip-flop movement, thus make to be positioned at the ripe glutinous rice upset making cylindrical cavity, pound after fine and soft glutinous rice a period of time according to above-mentioned steps glutinous rice cake pressure device, glutinous rice just pounded fine and soft become glutinous rice cake, thus automatically achieve the self-turnover of glutinous rice cake in manufacturing process.
As a preferred technical solution of the present invention, described glutinous rice cake pressure device comprises fixed frame, carriage, electric rotating machine, spill spin block, posting, hydraulic cylinder and suppresses hammer, and described fixed frame two ends symmetry is arranged on the both sides of upset side chain; Described carriage two ends are welded in the middle part of fixed frame, and carriage plays the effect supporting spill spin block; Described electric rotating machine is arranged on fixed frame by motor cabinet; Described spill spin block lower end is provided with rotating shaft, is connected, and is connected by shaft coupling between rotating shaft and the output shaft of electric rotating machine between rotating shaft with carriage by bearing; Described posting two ends are arranged on the both sides of spill spin block by screw symmetry; Described hydraulic cylinder bottom is arranged on the lower end of spill spin block; Described hammer upper end of suppressing is provided with internal thread hole, and suppress hammer and be connected by screw thread through posting with hydraulic cylinder top, posting plays the effect that hammer is suppressed in location, makes to suppress hammer and vertically back and forth can suppress motion.During use, first electric rotating machine is started working, drive spill spin block to rotate to correct position, facilitate ripe glutinous rice to be poured into and make in cylindrical cavity, after ripe glutinous rice is poured into making cylindrical cavity, electric rotating machine drives spill spin block to rotate to making directly over cylindrical cavity, then hydraulic cylinder is started working, and drives hydraulic cylinder upper piston rod to do vertical up-or-down movement by hydraulic coupling, and hydraulic cylinder drive is suppressed hammer and back and forth suppressed motion in the vertical direction, four upset side chains auxiliary under, finally make glutinous rice pounded fine and soft become glutinous rice cake.
As a preferred technical solution of the present invention, described discharge nozzle shape is skewed, and the glutinous rice making to soak well can enter into meal rice steamer from discharge nozzle fast due to self gravitation, improves make efficiency.
As a preferred technical solution of the present invention, described glutinous rice cake makes in platform and flipping block inner wall surface and all scribbles polytetrafluoroethylene (PTFE), polytetrafluoroethylene (PTFE) is generally called non-sticking lining, because the viscosity of glutinous rice is larger, use polytetrafluoroethylene (PTFE) mode that ripe glutinous rice can be made to make in cylindrical cavity pounding to be bonded in fine and soft process, improve manufacturing speed.
As a preferred technical solution of the present invention, it is hemispherical tup that lower end is hammered in described suppressing into shape, makes to suppress hammer corresponding with the shape making cavity, suppresses efficiency high.
Beneficial effect of the present invention is: a kind of making apparatus integrating cleaning, heat, overturn, suppress, solve that the operating process that traditional glutinous rice cake production method exists is complicated, labour intensity is large and the low inferior difficult problem of make efficiency, automatically achieve glutinous rice cake make whole process, and have easy and simple to handle, labour intensity is low and make efficiency advantages of higher.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is perspective view of the present invention;
Fig. 2 is the perspective view of raw material manufacturing system of the present invention;
Fig. 3 is the perspective view of sticky rice washing device of the present invention;
Fig. 4 is the full sectional view of sticky rice washing device of the present invention;
Fig. 5 is the perspective view that the present invention cooks device;
Fig. 6 is the full sectional view that the present invention cooks device;
Fig. 7 is the perspective view of meal rice steamer of the present invention;
Fig. 8 is the perspective view of glutinous rice cake turning device of the present invention;
Fig. 9 is the top view of glutinous rice cake turning device of the present invention;
Figure 10 is the perspective view of glutinous rice cake pressure device of the present invention;
Figure 11 is the full sectional view of glutinous rice cake pressure device of the present invention.
Specific embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other.
As shown in Figure 1 to 11, a kind of making apparatus integrating cleaning, heat, overturn, suppress, comprise base plate 1, raw material manufacturing system 2, glutinous rice cake turning device 3 and glutinous rice cake pressure device 4, described raw material manufacturing system 2 is arranged on the top of base plate 1, raw material manufacturing system 2 can realize glutinous rice cleaning, soak and the function such as to cook; Described glutinous rice cake turning device 3 is welded on the left end of raw material manufacturing system 2, and glutinous rice cake turning device 3 can realize the self-turnover of glutinous rice cake in manufacturing process, and glutinous rice cake is suppressed evenly, and manufacturing speed is fast; Described glutinous rice cake pressure device 4 is positioned at the top of glutinous rice cake turning device 3, and glutinous rice cake pressure device 4 and glutinous rice cake turning device 3 are connected, the glutinous rice cake that glutinous rice cake pressure device 4 can realize automatically suppress function, labour intensity is low, and make efficiency is high.
Described raw material manufacturing system 2 comprises sticky rice washing device 21 and cooks device 22, described sticky rice washing device 21 is connected by screw with between base plate 1, and sticky rice washing device 21 comprises cleaning machine frame 211, four feets 212, rabbling mechanism 213 and automatic material controlling mechanism 214, described cleaning machine frame 211 shape is round table-like, cleaning machine frame 211 inside is provided with annular groove, annular groove is for storing rinse water and soaking warm water, the outer right wall bottom of annular groove is provided with apopore, apopore is provided with rubbery plug lid 2111, cleaning and soaked water flow out from apopore, the middle part of cleaning machine frame 211 is provided with round table-like cavity, round table-like cavity is used for laying unwashed glutinous rice, the inwall of round table-like cavity is evenly provided with pore, the diameter of pore is slightly less than the size of polished glutinous rice grain, glutinous rice can not be leaked out from pore in cleaning and immersion process, pore also passes in and out the passage of round table-like cavity simultaneously as water, round table-like cavity right side wall is provided with the inlet opening running through cleaning machine frame 211 outer wall, inlet opening is provided with water inlet pipe 2112, water enters into annular groove and round table-like cavity from water inlet pipe 2112, round table-like cavity bottom is provided with a swallowtail-shaped slide, the discharge opening running through cleaning machine frame 211 outer wall is provided with in the middle part of round table-like cavity, discharge opening is provided with discharge nozzle 2113, cleaning and soak good after glutinous rice enter into from discharge nozzle 2113 and cook device 22, four described feet 212 upper ends are symmetrically welded at the both sides of cleaning machine frame 211, and its lower end is provided with installation sheet 2121, is connected between installation sheet 2121 with base plate 1 by screw, and feet 2121 plays the effect supporting cleaning machine frame 211, described rabbling mechanism 213 is fixed on the upper surface of cleaning machine frame 211, rabbling mechanism 213 comprises the support of falling matrix 2131, cleaning motor 2132 and cleaning brush 2133, the two ends symmetry of the support of falling matrix 2131 is fixed on the upper surface of cleaning machine frame 211, cleaning motor 2132 is arranged on the middle part of the support of falling matrix 2131 by motor cabinet, cleaning brush 2133 outer wall is evenly provided with thin rod, be connected by shaft coupling between cleaning brush 2133 with the output shaft of cleaning motor 2132, after cleaning motor 2132 is started working, drive cleaning brush 2133 High Rotation Speed, thin rod on cleaning brush 2133 starts the glutinous rice that High Rotation Speed stirring and washing is positioned at round table-like cavity, enter into soak after link when cleaning is complete, rabbling mechanism 213 quits work, after soaking two to three hours, cleaning motor 2132 is started working again, cleaning brush 2133 stirs the glutinous rice being deposited on round table-like cavity bottom, automatically discharge nozzle 2113 is opened by automatic material controlling mechanism 214, thus the glutinous rice making to soak well can enter into steaming plant 22 fast from discharge nozzle 2113, described automatic material controlling mechanism 214 is arranged on the outer wall of cleaning machine frame 211, automatic material controlling mechanism 214 comprises slide plate 2141, slide block 2142, fixed head 2143, material controlling motor 2144, crank 2145 and rocking bar 2146, slide plate 2141 is provided with No. two swallowtail-shaped slides, slide plate 2141 is welded on the outer wall of cleaning machine frame 211, and slide plate 2141 No. two swallowtail-shaped slides are corresponding with in cleaning machine frame 211 No. one swallowtail-shaped slide, slide block 2142 upper end is provided with fixed leg 2142a, be connected by sliding matching mode while of slide block 2142 with between a swallowtail-shaped slide in No. two swallowtail-shaped slides of slide plate 2141 and cleaning machine frame 211, opening and closedown of discharge nozzle 2113 is controlled by slide block 2142, fixed head 2143 is vertically welded on the outer wall of cleaning machine frame 211, material controlling motor 2144 is arranged on fixed head 2143 by motor cabinet, the output shaft fixed connection of crank 2145 and material controlling motor 2144, one end of rocking bar 2146 is connected by bearing pin with between crank 2145, be connected by bearing between its other end and the fixed leg 2142a on slide block 2142, after material controlling motor 2144 is started working, material controlling motor 2144 drives crank 2145 to rotate, crank 2145 drives rocking bar 2146 to wave, rocking bar 2146 is with movable slider 2142 to do to move around motion on a swallowtail-shaped slide and No. two swallowtail-shaped slides, thus control opening and closedown of discharge nozzle 2113.During use, first glutinous rice is put into round table-like cavity, carry out sticky rice washing step again, rinse water enters into annular groove and round table-like cavity from water inlet pipe 2112, and cleaning motor 2132 drives cleaning brush 2133 High Rotation Speed after starting working, thin rod on cleaning brush 2133 starts the glutinous rice that High Rotation Speed stirring and washing is positioned at round table-like cavity, after cleaning, clean motor 2132 quit work, open rubbery plug lid 2111, cleaned water flows out from apopore; Then glutinous rice soaking step is carried out, soak warm water and enter into annular groove and round table-like cavity from water inlet pipe 2112, after soaking two to three hours, cleaning motor 2132 is started working again, cleaning brush 2133 stirs the glutinous rice being deposited on round table-like cavity bottom, automatically open discharge nozzle 2113 by automatic material controlling mechanism 214, thus the glutinous rice making to soak well steaming plant 22 be can enter into fast from discharge nozzle 2113, thus cleaning and the immersion process of glutinous rice automatically achieved.
Described cooks the left side that device 22 is positioned at sticky rice washing device 21, and cook device 22 and be connected with base plate 1, cook device 22 and comprise cooking stove 221, iron pan 222, steam cylinder 223 and meal rice steamer 224, cooking stove 221 and base plate 1 are connected, people only need interpolation firewood in cooking stove 221 to boil the water in iron pan 222, easy and simple to handle, iron pan 222 is placed in the middle part of cooking stove 221, steam cylinder 223 bottom and be evenly provided with steam hole, and steaming cylinder 223 is placed on iron pan 222, the vapours that in iron pan 222, boiled water produces enters into from the steam hole steamed cylinder 223 steams cylinder 223, meal rice steamer 224 bottom even is provided with strip hole, meal rice steamer 224 bilateral symmetry is provided with two fixing cards 2241, fixing card 2241 is provided with the ring 2241a that shakes hands, two fixing card 2241 symmetries are placed in the both sides of steaming cylinder 223, by two fixing cards 2241, meal rice steamer 224 is placed on steaming cylinder 223, meal rice steamer 224 is entered into from the strip hole meal rice steamer 224 from steaming the vapours of coming in cylinder 223, by vapours, the glutinous rice in meal rice steamer 224 is boiled again.During use, first first at meal rice steamer 224 basis rest gauze, preventing raw glutinous rice from falling to from the strip hole meal rice steamer 224 steams in cylinder 223, after the glutinous rice after immersion is good enters into meal rice steamer 224 inside from discharge nozzle 2113, people add firewood and boil water in iron pan 222 in cooking stove, the vapours that in iron pan 222, boiled water produces enters into meal rice steamer 224 li from the steam hole steamed cylinder 223 and the strip hole on meal rice steamer 224, by vapours, the glutinous rice in meal rice steamer 224 is boiled again, the hand-tight ring 2241a that shakes hands of people two is only needed after boiling, firmly meal rice steamer 224 is taken out in steaming cylinder 223, and ripe glutinous rice is poured in glutinous rice cake turning device 3, thus automatically achieve glutinous rice cook process.
Described glutinous rice cake turning device 3 comprises installs underframe 31, glutinous rice cake making platform 32 and four upset side chains 33, and described installation underframe 31 is welded on base plate 1 with right-hand member, it is arc-shaped that described glutinous rice cake makes platform 32 upper end, glutinous rice cake makes platform 32 inside and is provided with making cylindrical cavity, make cylindrical cavity and become the making container of glutinous rice cake as glutinous rice young pilose antler of pounding, make cylindrical cavity inwall and be symmetrically arranged with four upset grooves, and glutinous rice cake makes platform 32 is placed on the middle part of installing underframe 31, four described upset side chain 33 symmetries are positioned at the both sides that glutinous rice cake makes platform 32, and adopt welding manner to be connected between upset side chain 33 with installation underframe 31, upset side chain 33 comprises support post 331, fixed panel 332, fixed block 333, cylinder 334, sleeve 335 and flipping block 336, support post 331 is welded on to be installed on underframe 31, support post 331 plays the effect supporting fixed panel 332, be welded on support post 331 in the middle part of fixed panel 332, fixed block 333 is arranged in the middle part of fixed panel 332, the bottom of cylinder 334 is arranged on fixed block 333, be connected by screw thread between its top with sleeve 335, be connected by screw between sleeve 335 with flipping block 336, the upset groove that size and the glutinous rice cake of flipping block 336 make on platform 32 is corresponding, make at glutinous rice in the space can not infiltrated in fine and soft process between flipping block 336 and upset groove of pounding, and flipping block 336 and glutinous rice cake make on platform 32 is connected by hinge between upset groove.During use, after ripe glutinous rice is poured into and makes cylindrical cavity, glutinous rice cake pressure device 4 starts ceaselessly repeatedly to suppress ripe glutinous rice up and down, then four upset side chains 33 are started working simultaneously, extraneous air pump makes stretching motion by the piston rod on air pressure control cylinder 334, cylinder 334 drives flipping block 336 to make flip-flop movement, thus make to be positioned at the ripe glutinous rice upset making cylindrical cavity, pound after fine and soft glutinous rice a period of time according to above-mentioned steps glutinous rice cake pressure device 4, glutinous rice just pounded fine and soft become glutinous rice cake, thus automatically achieve the self-turnover of glutinous rice cake in manufacturing process.
Described glutinous rice cake pressure device 4 comprises fixed frame 41, carriage 42, electric rotating machine 43, spill spin block 44, posting 45, hydraulic cylinder 46 and suppresses hammer 47, and described fixed frame 41 two ends symmetry is arranged on the both sides of upset side chain 33; Described carriage 42 two ends are welded in the middle part of fixed frame 41, and carriage 42 plays the effect supporting spill spin block 44; Described electric rotating machine 43 is arranged on fixed frame 41 by motor cabinet; Described spill spin block 44 lower end is provided with rotating shaft 441, is connected, and is connected by shaft coupling between rotating shaft 441 with the output shaft of electric rotating machine 43 between rotating shaft 441 with carriage 42 by bearing; Described posting 45 two ends are arranged on the both sides of spill spin block 44 by screw symmetry; Described hydraulic cylinder 46 bottom is arranged on the lower end of spill spin block 44; Described hammer 47 upper end of suppressing is provided with internal thread hole, suppresses hammer 47 and is connected by screw thread through posting 45 with hydraulic cylinder 46 top, and posting 45 plays the effect that hammer 47 is suppressed in location, makes to suppress hammer 47 and vertically back and forth can suppress motion.During use, first electric rotating machine 43 is started working, spill spin block 44 is driven to rotate to correct position, facilitate ripe glutinous rice to be poured into and make in cylindrical cavity, after ripe glutinous rice is poured into making cylindrical cavity, electric rotating machine 43 drives spill spin block 44 to rotate to making directly over cylindrical cavity, then hydraulic cylinder 46 is started working, hydraulic cylinder 46 upper piston rod is driven to do vertical up-or-down movement by hydraulic coupling, hydraulic cylinder 46 drive is suppressed hammer 47 and is back and forth suppressed motion in the vertical direction, four upset side chains 33 auxiliary under, finally make glutinous rice pounded fine and soft become glutinous rice cake.
Described discharge nozzle 2113 shape is skewed, and the glutinous rice making to soak well can enter into meal rice steamer 224 from discharge nozzle 2113 fast due to self gravitation, improves make efficiency.
Described glutinous rice cake makes in platform 32 and flipping block 336 inner wall surface and all scribbles polytetrafluoroethylene (PTFE), polytetrafluoroethylene (PTFE) is generally called non-sticking lining, because the viscosity of glutinous rice is comparatively large, use polytetrafluoroethylene (PTFE) mode that ripe glutinous rice can be made to make in cylindrical cavity pounding to be bonded in fine and soft process, improve manufacturing speed.
Described to suppress hammer 47 lower end be hemispherical tup, makes to suppress hammer 47 corresponding with the shape making cavity, suppress efficiency high.
During use, first glutinous rice is put into round table-like cavity, one, sticky rice washing step, rinse water enters into annular groove and round table-like cavity from water inlet pipe 2112, and cleaning motor 2132 drives cleaning brush 2133 High Rotation Speed after starting working, thin rod on cleaning brush 2133 starts the glutinous rice that High Rotation Speed stirring and washing is positioned at round table-like cavity, after cleaning, clean motor 2132 quit work, open rubbery plug lid 2111, cleaned water flows out from apopore, two, glutinous rice soaking step, soak warm water and enter into annular groove and round table-like cavity from water inlet pipe 2112, after soaking two to three hours, cleaning motor 2132 is started working again, cleaning brush 2133 stirs the glutinous rice being deposited on round table-like cavity bottom, automatically open discharge nozzle 2113 by automatic material controlling mechanism 214, thus the glutinous rice making to soak well can enter into from discharge nozzle 2113 in the meal rice steamer steaming plant 22 fast, thus automatically achieve cleaning and the immersion process of glutinous rice, three, glutinous rice boils step, first at meal rice steamer 224 basis rest gauze, preventing raw glutinous rice from falling to from the strip hole meal rice steamer 224 steams in cylinder 223, then after the glutinous rice after immersion well enters into meal rice steamer 224 inside from discharge nozzle 2113, people add firewood and boil water in iron pan 222 in cooking stove, the vapours that in iron pan 222, boiled water produces enters into meal rice steamer 224 li from the steam hole steamed cylinder 223 and the strip hole on meal rice steamer 224, by vapours, the glutinous rice in meal rice steamer 224 is boiled again, the hand-tight ring 2241a that shakes hands of people two is only needed after boiling, firmly meal rice steamer 224 is taken out in steaming cylinder 223, and ripe glutinous rice is poured in the making cylindrical cavity of glutinous rice cake turning device 3, thus automatically achieve glutinous rice cook process, four, glutinous rice is pounded fine and soft glutinous rice cake step, electric rotating machine 43 is started working, spill spin block 44 is driven to rotate to correct position, facilitate ripe glutinous rice to be poured into and make in cylindrical cavity, after ripe glutinous rice is poured into making cylindrical cavity, electric rotating machine 43 drives spill spin block 44 to rotate to making directly over cylindrical cavity, then hydraulic cylinder 46 is started working, hydraulic cylinder 46 upper piston rod is driven to do vertical up-or-down movement by hydraulic coupling, hydraulic cylinder 46 drive is suppressed hammer 47 and is back and forth suppressed motion in the vertical direction, then four upset side chains 33 are started working simultaneously, extraneous air pump makes stretching motion by the piston rod on air pressure control cylinder 334, cylinder 334 drives flipping block 336 to make flip-flop movement, thus make to be positioned at the ripe glutinous rice upset making cylindrical cavity, pound after fine and soft glutinous rice a period of time according to above-mentioned steps glutinous rice cake pressure device 4, glutinous rice just pounded fine and soft become glutinous rice cake, thus reach object.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; description in above-described embodiment and description principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (5)
1. the making apparatus integrate cleaning, heat, overturn, suppressing, comprises base plate, raw material manufacturing system, glutinous rice cake turning device and glutinous rice cake pressure device, it is characterized in that: described raw material manufacturing system is arranged on the top of base plate; Described glutinous rice cake turning device is welded on the left end of raw material manufacturing system; Described glutinous rice cake pressure device is positioned at the top of glutinous rice cake turning device, and glutinous rice cake pressure device and glutinous rice cake turning device are connected; Wherein:
Described raw material manufacturing system comprises sticky rice washing device and cooks device, and described sticky rice washing device is connected by screw with between base plate, and sticky rice washing device comprises cleaning machine frame, four feets, rabbling mechanism and automatic material controlling mechanisms, described cleaning machine frame shape is round table-like, cleaning machine frame inside is provided with annular groove, the outer right wall bottom of annular groove is provided with apopore, apopore is provided with rubbery plug lid, the middle part of cleaning machine frame is provided with round table-like cavity, the inwall of round table-like cavity is evenly provided with pore, round table-like cavity right side wall is provided with the inlet opening running through cleaning machine frame outer wall, inlet opening is provided with water inlet pipe, round table-like cavity bottom is provided with a swallowtail-shaped slide, the discharge opening running through cleaning machine frame outer wall is provided with in the middle part of round table-like cavity, discharge opening is provided with discharge nozzle, four described feet upper ends are symmetrically welded at the both sides of cleaning machine frame, and its lower end is provided with installation sheet, is connected between installation sheet with base plate by screw, described rabbling mechanism is fixed on the upper surface of cleaning machine frame, rabbling mechanism comprises the support of falling matrix, cleaning motor and cleaning brush, the two ends symmetry of the support of falling matrix is fixed on the upper surface of cleaning machine frame, cleaning motor is arranged on the middle part of the support of falling matrix by motor cabinet, cleaning brush outer wall is evenly provided with thin rod, is connected between cleaning brush with the output shaft of cleaning motor by shaft coupling, described automatic material controlling mechanism is arranged on the outer wall of cleaning machine frame, automatic material controlling mechanism comprises slide plate, slide block, fixed head, material controlling motor, crank and rocking bar, slide plate is provided with No. two swallowtail-shaped slides, slide plate is welded on the outer wall of cleaning machine frame, and slide plate No. two swallowtail-shaped slides are corresponding with in cleaning machine frame No. one swallowtail-shaped slide, upper end of slide block is provided with fixed leg, be connected by sliding matching mode while of slide block with between a swallowtail-shaped slide in No. two swallowtail-shaped slides of slide plate and cleaning machine frame, fixed head is vertically welded on the outer wall of cleaning machine frame, material controlling motor is arranged on fixed head by motor cabinet, the output shaft fixed connection of crank and material controlling motor, one end of rocking bar is connected by bearing pin with between crank, be connected by bearing between its other end and the fixed leg on slide block, described cooks the left side that device is positioned at sticky rice washing device, and cook device and base plate is connected, cook device and comprise cooking stove, iron pan, steaming cylinder and meal rice steamer, cooking stove and base plate are connected, and iron pan is placed in the middle part of cooking stove, steam cylinder bottom and be evenly provided with steam hole, and steaming cylinder is placed on iron pan, meal rice steamer bottom even is provided with strip hole, and meal rice steamer bilateral symmetry is provided with two fixing cards, fixing card is provided with ring of shaking hands, and two fixing card symmetries are placed in the both sides of steaming cylinder,
Described glutinous rice cake turning device comprises installs underframe, glutinous rice cake making platform and four upset side chains, and described installation underframe and right-hand member are welded on base plate, it is arc-shaped that described glutinous rice cake makes platform upper end, and glutinous rice cake makes platform inside and is provided with making cylindrical cavity, make cylindrical cavity inwall and be symmetrically arranged with four upset grooves, and glutinous rice cake making platform is placed on the middle part of installing underframe, four described upset unbranched symmetric are positioned at the both sides that glutinous rice cake makes platform, and adopt welding manner to be connected between upset side chain with installation underframe, upset side chain comprises support post, fixed panel, fixed block, cylinder, sleeve and flipping block, support post is welded on to be installed on underframe, be welded in the middle part of fixed panel on support post, fixed block is arranged in the middle part of fixed panel, the bottom of cylinder is arranged on fixed block, be connected by screw thread between its top with sleeve, be connected by screw between sleeve with flipping block, the upset groove that size and the glutinous rice cake of flipping block make on platform is corresponding, and flipping block and glutinous rice cake make on platform is connected by hinge between upset groove.
2. a kind of making apparatus integrating cleaning, heat, overturn, suppress according to claim 1, it is characterized in that: described glutinous rice cake pressure device comprises fixed frame, carriage, electric rotating machine, spill spin block, posting, hydraulic cylinder and suppresses hammer, described fixed frame two ends symmetry is arranged on the both sides of upset side chain; Described carriage two ends are welded in the middle part of fixed frame; Described electric rotating machine is arranged on fixed frame by motor cabinet; Described spill spin block lower end is provided with rotating shaft, is connected, and is connected by shaft coupling between rotating shaft and the output shaft of electric rotating machine between rotating shaft with carriage by bearing; Described posting two ends are arranged on the both sides of spill spin block by screw symmetry; Described hydraulic cylinder bottom is arranged on the lower end of spill spin block; Described hammer upper end of suppressing is provided with internal thread hole, suppresses hammer and is connected by screw thread through posting with hydraulic cylinder top.
3. a kind of making apparatus integrating cleaning, heat, overturn, suppress according to claim 1, is characterized in that: described discharge nozzle shape is skewed.
4. a kind of making apparatus integrating cleaning, heat, overturn, suppress according to claim 1, is characterized in that: described glutinous rice cake makes in platform and flipping block inner wall surface and all scribbles polytetrafluoroethylene (PTFE).
5. a kind of making apparatus integrating cleaning, heat, overturn, suppress according to claim 2, is characterized in that: it is hemispherical tup that lower end is hammered in described suppressing into shape.
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