A kind of full-automatic green tea production line
Technical field
The present invention relates to a kind of production line, particularly a kind of full-automatic green tea production line, belong to technical field of mechanical equipment.
Background technology
Existing more than 4700 year of the history that China drinks tea, tea and cocoa, coffee the three big non-alcoholic drinks claiming the world today.Along with the progress of society, tea is the most out of the country to go to the world, and is deeply liked by foreigner.Green tea is one of main teas of China, refers to take Camellia sinensis young leaves or bud, the most fermented, the product through completing or the typical process such as shaping, drying is made.The color and luster of its manufactured goods, brews the green homophony saving fresh Folium Camelliae sinensis that rear millet paste is more.Often drink green tea can give protection against cancer, blood fat reducing and fat-reducing.Increase along with Folium Camelliae sinensis demand, traditional manual method for preparing tea the most gradually cannot meet demand, the equipment of various auxiliary tea frying has been invented in order to improve the yield people of green tea, such as tea leaf tedder, kneading machine, microwave baking machine and fragrance extracting machine etc., but existing green tea production technology remains a need for man-machine jointly completing, production efficiency still needs to improve, and is badly in need of research and development one and can replace the production line of artificial processing green tea automatically completely.
Summary of the invention
It is an object of the invention to, it is provided that a kind of full-automatic green tea production line, it can replace traditional artificial tea frying completely, it is achieved fully-automatic production green tea, has the advantage that production efficiency is high and automaticity is high.
Technical scheme: a kind of full-automatic green tea production line, including the stand green grass or young crops equipment being sequentially connected with, the equipment that completes, pneumatic separator, just rubs equipment, microwave drying equipment, rubs equipment, second drying apparatus, aroma increasing equipment and packaging facilities again;Pneumatic separator is connected by the deblock elevator of function of perpendicular lifting apparatus and band between equipment with just rubbing, just rub between equipment with microwave drying equipment, rub again and be all connected by perpendicular lifting apparatus between equipment with second drying apparatus, all connected by lifting device between remaining each neighbouring device.
In aforesaid full-automatic green tea production line, the blue or green equipment in described stand includes frame for spreading fresh tea leaf body, feeding support body, the first conveyer belt, the second conveyer belt and the 3rd conveyer belt, feeding support body is obliquely installed, one end of feeding support body is fixing with the top of frame for spreading fresh tea leaf body to be connected, the first idler machining, the second idler machining and the 3rd idler machining it is sequentially provided with from the bottom to top on frame for spreading fresh tea leaf body, feeding idler machining is installed on feeding support body, first conveyer belt is wrapped on the first idler machining, second conveyer belt is wrapped on the second idler machining, and the 3rd conveyer belt is wrapped on the 3rd idler machining and feeding idler machining;First idler machining and the 3rd idler machining are connected by chain, and the bottom of frame for spreading fresh tea leaf body is provided with the first driving motor and second and drives motor, and first drives motor to be connected by chain and the second idler machining, and second drives motor to be connected by chain and the first idler machining;The lower section of the first conveyer belt is provided with transhipment sealing-tape machine, and the outfan of transhipment sealing-tape machine is connected with lifting device, and lifting device is connected with the equipment of completing;The side of frame for spreading fresh tea leaf body is provided with air-blast device, between the first idler machining and the second idler machining, is equipped with air-supply arrangement between the second idler machining and the 3rd idler machining, and air-blast device connects with air-supply arrangement.Air-drying of Folium Camelliae sinensis can be accelerated by arranging air-blast device and air-supply arrangement.
In aforesaid full-automatic green tea production line, described air-blast device includes the first aerator and air collecting box, and air collecting box is lower big little taper, and the bottom of air collecting box connects with the first aerator;Air-supply arrangement includes wind pushing box and wind pushing hole, and wind pushing hole is evenly arranged in end face and the bottom surface of wind pushing box, and two wind pushing box all connect with the side of air collecting box, are provided with two pieces of deflectors in air collecting box, and deflector lays respectively at the connector of two wind pushing box and air collecting box;The structure of described first conveyer belt, the second conveyer belt and the 3rd conveyer belt is identical, is constituted by metal gauze and S-shaped spring lever, and S-shaped spring lever is distributed between double layer of metal gauze, and is equidistantly provided with reinforcing bar between S-shaped spring lever;All being connected by linkage chain between carrying roller on first idler machining, the second idler machining and the 3rd idler machining, the two ends of reinforcing bar are fixing with linkage chain to be connected.The wind concentrated vectoring can sent by the first aerator by arranging deflector enters in 2 wind pushing box, wind will not be allowed to accumulate in air collecting box, efficiently utilize the wind that the first aerator is sent.By using metal gauze and S-shaped spring lever to make conveyer belt, both can ensure that conveyer belt was wear-resisting durable, its ventilative, ventilation can have been made again.
In aforesaid full-automatic green tea production line, the described equipment of completing includes the equipment support body that completes, lagging casing, rotate cylinder, guide vane, steam generator, bocca and central rotating shaft, lagging casing is fixed on and completes on equipment support body, rotate cylinder to be plugged in lagging casing, the two ends rotating cylinder are installed with roller respectively, complete and be provided with 2 groups of carrying rollers on equipment support body, carrying roller is arranged on the lower section of roller and is connected with roller rolling, complete and be additionally provided with idler wheel driving galvanic electricity machine on equipment support body, idler wheel driving moves motor via reducer and is connected with the rotating shaft of one of them carrying roller;Guide vane is welded on the inwall rotating cylinder, guide vane is arranged in the shape of a spiral, lagging casing and the region rotated between cylinder are provided with bocca, bocca is used for heating rotation cylinder, central rotating shaft is fixed on the axis rotating cylinder, central rotating shaft is hollow-core construction, and central rotating shaft is evenly equipped with steam jetting hole, and one end of central rotating shaft is connected with being arranged on the steam generator completed on equipment support body by connecting trachea;The port of export rotating cylinder is provided with centrifugal blower, and the bottom of centrifugal blower is provided with tea export.By the equipment that completes of this combined type, the fixation effect that can make Folium Camelliae sinensis is more preferable.
In aforesaid full-automatic green tea production line, described pneumatic separator includes charging aperture, the second aerator, the first inverted cone bellows, the second inverted cone bellows, transition bellows, tea export and adhesive tape conveying machine, first inverted cone bellows and the second inverted cone bellows are set up in parallel, the bottom of transition bellows connects with the top of the first inverted cone bellows and the second inverted cone bellows, charging aperture is located at the side of transition bellows, charging aperture and the connection of the first inverted cone bellows, the bottom of the first inverted cone bellows is provided with the second aerator and tea export;Adhesive tape conveying machine is arranged on the lower section of the second inverted cone bellows, and transition inner bellows is provided with arc deflector.
In aforesaid full-automatic green tea production line, the air outlet of described second aerator is provided with inclined plane, and the inclined plane of air outlet is provided with gauze;The bottom surface of charging aperture is inclined-plane.
Compared with prior art, the present invention replaces traditional stand young worker's skill by arranging the blue or green equipment in stand, by arranging the first conveyer belt, the second conveyer belt and the 3rd conveyer belt and air-blast device and air-supply arrangement, can be rapidly completed stand young worker and make.It is not only able to ensure the service life of the blue or green equipment in stand by the conveyer belt of this case particular design, but also the effect completed can be improved.By arranging the equipment that completes of combined type, not only use flame baking but also use vapor baking that the tea color after completing can be made more preferable.By pneumatic separator, can effectively and quickly remove the bad tea in Folium Camelliae sinensis and tea dust, it is ensured that the quality of Folium Camelliae sinensis.Additionally, connect each equipment by lifting device and instead of traditional artificial transmission, traditional manually kneading is replaced by kneading machine, the fragrance of Folium Camelliae sinensis can be promoted by arranging fragrance extracting machine, the tea packaging produced can be become bag by packer automatically, achieving omnidistance without manual operation, full automation produces.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of the blue or green equipment in stand;
Fig. 3 is the structural representation of air-blast device and air-supply arrangement;
Fig. 4 is the structural representation of conveyer belt;
Fig. 5 is the structural representation of the equipment of completing;
Fig. 6 is the structural representation after equipment partly cut-away that completes;
Fig. 7 is the structural representation of pneumatic separator;
Fig. 8 is the internal structure schematic diagram of pneumatic separator.
nullThe blue or green equipment in being labeled as in accompanying drawing: 1-stand,2-completes equipment,3-pneumatic separator,Equipment is rubbed at the beginning of 4-,5-microwave drying equipment,6-rubs equipment again,7-second drying apparatus,8-aroma increasing equipment,9-packaging facilities,10-perpendicular lifting apparatus,11-band deblocks the elevator of function,12-lifting device,13-frame for spreading fresh tea leaf body,14-feeding support body,15-the first conveyer belt,16-the second conveyer belt,17-the 3rd conveyer belt,18-the first idler machining,19-the second idler machining,20-the 3rd idler machining,21-feeding idler machining,22-first drives motor,23-second drives motor,24-transports sealing-tape machine,25-air-blast device,26-air-supply arrangement,27-the first aerator,28-air collecting box,29-wind pushing box,30-wind pushing hole,31-deflector,32-metal gauze,33-S shape spring lever,34-reinforces bar,35-links chain,36-lagging casing,37-rotates cylinder,38-guide vane,39-steam generator,40-bocca,41-central rotating shaft,42-roller,43-carries roller,44-centrifugal blower,45-reductor,46-steam jetting hole,47-idler wheel driving galvanic electricity machine,48-charging aperture,49-the second aerator,50-the first inverted cone bellows,51-the second inverted cone bellows,52-transition bellows,53-tea export,54-adhesive tape conveying machine,55-arc deflector,56-completes equipment support body.
Detailed description of the invention
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings, but is not intended as the foundation limiting the present invention.
Embodiments of the invention: as shown in Figure 1, a kind of full-automatic green tea production line, including the stand green grass or young crops equipment 1 being sequentially connected with, the equipment 2 that completes, pneumatic separator 3, just rubs equipment 4, microwave drying equipment 5, rubs equipment 6, second drying apparatus 7, aroma increasing equipment 8 and packaging facilities 9 again;Pneumatic separator 3 is connected by the deblock elevator 11 of function of perpendicular lifting apparatus 10 and band between equipment 4 with just rubbing, just rub between equipment 4 with microwave drying equipment 5, rub again and be all connected by perpendicular lifting apparatus 10 between equipment 6 with second drying apparatus 7, all connected by lifting device 12 between remaining each neighbouring device.
As shown in Figure 2, the blue or green equipment 1 in stand includes frame for spreading fresh tea leaf body 13, feeding support body 14, first conveyer belt 15, second conveyer belt 16 and the 3rd conveyer belt 17, feeding support body 14 is obliquely installed, one end of feeding support body 14 is fixing with the top of frame for spreading fresh tea leaf body 13 to be connected, the first idler machining 18 it is sequentially provided with from the bottom to top on frame for spreading fresh tea leaf body 13, second idler machining 19 and the 3rd idler machining 20, feeding idler machining 21 is installed on feeding support body 14, first conveyer belt 15 is wrapped on the first idler machining 18, second conveyer belt 16 is wrapped on the second idler machining 19, 3rd conveyer belt 17 is wrapped on the 3rd idler machining 20 and feeding idler machining 21;First idler machining 18 is connected by chain with the 3rd idler machining 20, the bottom of frame for spreading fresh tea leaf body 13 is provided with the first driving motor 22 and second and drives motor 23, first drives motor 22 to be connected by chain and the second idler machining 19, and second drives motor 23 to be connected by chain and the first idler machining 18;The lower section of the first conveyer belt 15 is provided with transhipment sealing-tape machine 24, and the outfan of transhipment sealing-tape machine 24 is connected with lifting device 12, and lifting device 12 is connected with the equipment of completing 2;The side of frame for spreading fresh tea leaf body 13 is provided with air-blast device 25, between the first idler machining 18 and the second idler machining 19, is equipped with air-supply arrangement 26 between the second idler machining 19 and the 3rd idler machining 20, and air-blast device 25 connects with air-supply arrangement 26.
As shown in Figure 3 and Figure 4, air-blast device 25 includes that the first aerator 27 and air collecting box 28, air collecting box 28 are lower big little taper, and the bottom of air collecting box 28 connects with the first aerator 27;Air-supply arrangement 26 includes wind pushing box 29 and wind pushing hole 30, wind pushing hole 30 is evenly arranged in end face and the bottom surface of wind pushing box 29, two wind pushing box 29 all sides with air collecting box 28 connect, being provided with two pieces of deflectors 31 in air collecting box 28, deflector 31 lays respectively at the connector of two wind pushing box 29 and air collecting box 28;Described first conveyer belt the 15, second conveyer belt 16 is identical with the structure of the 3rd conveyer belt 17, is constituted by metal gauze 32 and S-shaped spring lever 33, and S-shaped spring lever 33 is distributed between double layer of metal gauze 32, and is equidistantly provided with reinforcing bar 34 between S-shaped spring lever 33;All being connected by linkage chain 35 between carrying roller on first idler machining the 18, second idler machining 19 and the 3rd idler machining 20, the two ends of reinforcing bar 34 are fixing with linkage chain 35 to be connected.
As shown in Figure 5 and Figure 6, the equipment 2 that completes includes the equipment support body 56 that completes, lagging casing 36, rotate cylinder 37, guide vane 38, steam generator 39, bocca 40 and central rotating shaft 41, lagging casing 36 is fixed on and completes on equipment support body 56, rotate cylinder 37 to be plugged in lagging casing 36, the two ends rotating cylinder 37 are installed with roller 42 respectively, complete and be provided with 2 groups of carrying rollers 43 on equipment support body 56, carrying roller 43 is arranged on the lower section of roller 42 and is connected with roller 42 rolling, complete and be additionally provided with idler wheel driving galvanic electricity machine 47 on equipment support body 56, idler wheel driving galvanic electricity machine 47 is connected by the rotating shaft of reductor 45 with one of them carrying roller 43;Guide vane 38 is welded on the inwall rotating cylinder 37, guide vane 38 is arranged in the shape of a spiral, lagging casing 36 and the region rotated between cylinder 37 are provided with bocca 40, bocca 40 is used for heating rotation cylinder 37, central rotating shaft 41 is fixed on the axis rotating cylinder 37, central rotating shaft 41 is hollow-core construction, and central rotating shaft 41 is evenly equipped with steam jetting hole 46, and one end of central rotating shaft 41 is connected with being arranged on the steam generator 39 completed on equipment support body 56 by connecting trachea;The port of export rotating cylinder 37 is provided with centrifugal blower 44, and the bottom of centrifugal blower 44 is provided with tea export.The complete bottom of equipment support body 56 is provided with aerator and gas pipeline, and gas pipeline is connected with bocca 40, and bocca 40 baking that jets out flames rotates cylinder 37.
As shown in Figure 7 and Figure 8, pneumatic separator 3 includes charging aperture the 48, second aerator the 49, first inverted cone bellows the 50, second inverted cone bellows 51, transition bellows 52, tea export 53 and adhesive tape conveying machine 54, first inverted cone bellows 50 and the second inverted cone bellows 51 are set up in parallel, the bottom of transition bellows 52 connects with the top of the first inverted cone bellows 50 and the second inverted cone bellows 51, charging aperture 48 is located at the side of transition bellows 52, charging aperture 48 connects with the first inverted cone bellows 50, and the bottom of the first inverted cone bellows 50 is provided with the second aerator 49 and tea export 53;Adhesive tape conveying machine 54 is arranged on the lower section of the second inverted cone bellows 51, and transition bellows 52 are internal is provided with arc deflector 55.The air outlet of described second aerator 49 is provided with inclined plane, and the inclined plane of air outlet is provided with gauze;The bottom surface of charging aperture 48 is inclined-plane.
First used in above-described embodiment rub equipment 4, microwave drying equipment 5, rub equipment 6 again, second drying apparatus 7, aroma increasing equipment 8, packaging facilities 9, perpendicular lifting apparatus 10, band deblock the elevator 11 of function and lifting device 12 all can be obtained by purchase, concrete specification of equipment and model rationally select according to the blue or green equipment 1 in stand, the working ability of complete equipment 2 and pneumatic separator 3.
nullThe operation principle of the present invention: Folium Camelliae sinensis is poured on the 3rd conveyer belt 17,By the effect of feeding idler machining 21 and the 3rd idler machining 20, Folium Camelliae sinensis is sent to the edge of the 3rd conveyer belt 17,Folium Camelliae sinensis falls into the second conveyer belt 16,The first conveyer belt 15 is fallen into the most again by the second conveyer belt 16,Folium Camelliae sinensis is blown for air-supply arrangement 26 by the first aerator 27 during transporting on a moving belt,Wind is sprayed by wind pushing hole 30,Blow the top of Folium Camelliae sinensis on the bottom of Folium Camelliae sinensis on the conveyer belt of upper strata and lower floor's conveyer belt simultaneously,Thus can guarantee that the upper and lower surface of Folium Camelliae sinensis is arrived by wind simultaneously,Folium Camelliae sinensis is transported to transport sealing-tape machine 24 eventually through the first conveyer belt 15,The Folium Camelliae sinensis completing to spread out young worker's work is passed through in the rotation cylinder 37 that the equipment of completing 2 delivered to by lifting device 12 by transhipment sealing-tape machine 24,Rotate cylinder 37 to rotate under the drive of idler wheel driving galvanic electricity machine 47,Folium Camelliae sinensis guide vane 38 in rotating cylinder 37 rolls and is transported to rotate the other end of cylinder 37,While rotating cylinder 37 rotation,The baking of bocca 40 flame rotates cylinder 37,Steam is sent into central rotating shaft 41 by trachea by steam generator 39,Sprayed by the steam jetting hole 46 on central rotating shaft 41 again,For toasting Folium Camelliae sinensis,The equipment using this structure can make the tea color after completing delicious,Folium Camelliae sinensis after completing is discharged from the bottom of centrifugal blower 44,The charging aperture 48 of pneumatic separator 3 is sent into by perpendicular lifting apparatus 10,Folium Camelliae sinensis slips into the first inverted cone bellows 50 along the bottom surface that charging aperture 48 tilts,By the effect of the second aerator 49 bottom the first inverted cone bellows 50,Second-rate Folium Camelliae sinensis and tea dust can be blown up,And enter the second inverted cone bellows 51 along arc deflector 55,Transport eventually through the adhesive tape conveying machine 54 bottom the second inverted cone bellows 51,And the inclined-plane wire netting that the Folium Camelliae sinensis of high-quality is along the second aerator 49 top falls into tea export 53,Send into and just rub equipment 4 by the deblock elevator 11 of function of perpendicular lifting apparatus 10 and band and carry out rubbing for the first time,The Folium Camelliae sinensis rubbed sends into microwave drying equipment 5 by lifting device 2 again,Complete to dry for the first time,Then pass through to rub equipment 6 again to carry out rubbing for the second time,Folium Camelliae sinensis after second time is rubbed is dried again by second drying apparatus 7,Then carry out drying Titian by aroma increasing equipment 8,Pack finally by packaging facilities.