CN104280817B - A kind of GPPS LED diffusion light-guiding composite plates and preparation method thereof - Google Patents

A kind of GPPS LED diffusion light-guiding composite plates and preparation method thereof Download PDF

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Publication number
CN104280817B
CN104280817B CN201410432798.7A CN201410432798A CN104280817B CN 104280817 B CN104280817 B CN 104280817B CN 201410432798 A CN201410432798 A CN 201410432798A CN 104280817 B CN104280817 B CN 104280817B
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gpps
diffusion light
led
composite plates
preparation
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CN104280817A (en
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陈锦全
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Guangdong Odiming Photoelectric Technology Co ltd
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ZHAOQING OUDIMING TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0013Means for improving the coupling-in of light from the light source into the light guide
    • G02B6/0023Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
    • G02B6/0025Diffusing sheet or layer; Prismatic sheet or layer

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Ophthalmology & Optometry (AREA)
  • Planar Illumination Modules (AREA)

Abstract

The present invention relates to the preparation method of GPPS LED diffusion light-guiding composite plates, comprise the following steps:A) 9 parts of optical grade GPPS particles are taken, container 1 is poured into standby;B) by 0.6 part of 0.4 part of optical grade GPPS particles and organic silicon particle, container 2 is poured into respectively standby;C) it is standby after the compound obtained by step b) being carried out into uniform stirring 1 hour;D) pure material of container 1 and the compound obtained by the 3rd step, are evacuated in drying machine 1 and drying machine 2 and are dried respectively;E) material in drying machine 1 and drying machine 2 is delivered in high-temperature digestion pipeline respectively, it is liquid to melt;F) liquid in pipeline 1 and pipeline 2 is injected separately into co-extrusion device mould, and through cooling shaping, forms composite plate.The LED diffusion light-guiding composite plates that the preparation method of this GPPS LED diffusion light-guiding composite plates is produced, go for LED panel illumination, can substitute both light guide plate and diffuser plate, both is united two into one, and solve the problems, such as thickness, rigidity, cost.

Description

A kind of GPPS LED diffusion light-guiding composite plates and preparation method thereof
Technical field
The invention belongs to field of new, the more particularly to preparation method of LED diffusion light-guidings composite plate.
Background technology
With the increasingly fierceness of market competition, the competitive advantage of oneself product, thing U.S. valency are being sought by various businessmans and manufacturer It is honest and clean to be undoubtedly the market mainstream.The light guide plate and diffuser plate that are applied to LED panel illumination at present are two separate products, with reference to one Rise and use, light guide panel material is PMMA, diffuser panel material is PMMA, PS or PC, belongs to separately fabricated product.Led in production , it is necessary to two complete equipments are produced respectively when light sheet material and diffusion sheet material, low production efficiency, the production cost of light guide plate and diffuser plate compared with Height, therefore the price of the product such as LED flat plate light fixture, circular luminaire is difficult to reduce, it is difficult to meet the quality-high and inexpensive demand of consumer.
Additionally, the light guide plate of LED illumination also has material cost with diffuser plate larger, heavier-weight, the big office of thickness It is sex-limited.The light guide plate minimum thickness applied at present in LED illumination is 3mm, and diffuser plate minimum thickness is 1.5mm, and both add up to 4.5mm.Because LED illumination product is generally the upper mounting means in top, influenceed by natural gravity, too thin too soft plastic material has downslide Possibility, and the material such as PMMA, PC plastified within 1mm, be relatively easy to deformation, it is damaged the features such as, so no matter On cost or in structure, all there is bottleneck in LED area light source light fixture.
Patent of invention CN102975370A discloses the production method and equipment of a kind of optical composite sheet material, its production method Including:Guide-lighting raw material and diffuser material are plastified respectively;In guide-lighting raw material and diffuser material feeding mould after by plasticizing Co-extrusion is carried out, flexible glue shape sheet material is formed;To from mould out after flexible glue shape sheet material carry out press polish and embossing molding.The invention The production method of optical composite sheet material, it is raw compared to total production procedure of existing light guide plate and diffuser plate in production procedure Producing flow reduces half, and production efficiency greatly improved, but the material to composite board is not improved, such compound Plate remains cracky, the shortcoming of deformation.
The English name of polystyrene is Polystyrene, abbreviation PS.PS is a kind of noncrystalline resin of thermoplasticity, It is broadly divided into General Purpose Polystyrenre (GPPS, be commonly called as benzene), shock resistance polystyrene (HIPS, be commonly called as changing benzene) and foaming level Polystyrene (EPS).General Purpose Polystyrenre (GPPS) is that polystyrene (PS) is polymerized by styrene monomer (SM), Can be polymerized by various synthetic methods, good in optical property is transparent and with excellent rigidity, electric property and printing performance, It is widely used in the making of lampshade, optical element, see-through model.
The content of the invention
A kind of shortcoming the invention aims to overcome prior art, there is provided lighter in weight, it is firm on-deformable Diffusion light-guiding composite plate.
In order to solve the above problems, the technical solution adopted in the present invention is:
A kind of GPPS LED diffusion light-guiding composite plates, it is characterised in that including following mass fraction into being grouped into:
Optical grade GPPS particles 94%
Organic silicon particle 6%.
Further, the GPPS LED diffusion light-guiding composite plates, it is characterised in that the GPPS LED diffusion light-guidings are answered Plywood thickness is 1.5mm-3.0mm.
A kind of preparation method of GPPS LED diffusion light-guiding composite plates, comprises the following steps:
A) 9 parts of optical grade GPPS particles are taken, container 1 is poured into standby;
B) by 0.6 part of 0.4 part of optical grade GPPS particles and organic silicon particle, container 2 is poured into respectively standby;
C) it is standby after the compound obtained by step b) being carried out into uniform stirring 1 hour;
D) pure material of container 1 and the compound obtained by the 3rd step, are evacuated in drying machine 1 and drying machine 2 and are dried respectively;
E) material in drying machine 1 and drying machine 2 is delivered in high-temperature digestion pipeline respectively, it is liquid to melt;
F) liquid in pipeline 1 and pipeline 2 is injected separately into co-extrusion device mould, and through cooling shaping, forms compound Plate.
Further, step d) the drying machine drying temperatures are 110 degree, and drying time is 2 hours.
Further, step e) the high-temperature digestion pipeline heating-up temperatures are 220 DEG C.
Further, the preparation method of described GPPS LED diffusion light-guiding composite plates, it is characterised in that also including following Step:
G) the GPPS LED diffusion light-guiding composite plates that will form finished product are detected that transmitance reaches requirement with mist degree After obtain the compound board finished product of GPPS LED diffusion light-guidings and be put in storage.
Compared with prior art, the integrative-structure of GPPS LED diffusion light-guiding composite plates of the invention, can substitute tradition The two-part structure of light guide plate and diffuser plate in LED panel light fixture, GPPS LED diffusion light-guidings composite plate of the invention is used GPPS possesses firm, light, on-deformable advantage as main component, meanwhile, the present invention is by diffusion light-guiding composite plate Integrative-structure, is processed and formed at one time, and reduces the production cost of LED illumination device, and with good effect, meeting market needs Ask, be adapted to the policy development of Energy Saving Industry.
Brief description of the drawings
Fig. 1 is the Making programme figure of GPPS LED diffusion light-guiding composite plates of the invention.
Specific embodiment
The present invention is described in further details below by embodiment, these embodiments are only used for illustrating the present invention, and Do not limit the scope of the invention.
A kind of GPPS LED diffusion light-guiding composite plates, it is characterised in that including following mass fraction into being grouped into:
Optical grade GPPS particles 94%
Organic silicon particle 6%.
Fig. 1 is referred to, a kind of preparation method of GPPS LED diffusion light-guiding composite plates is comprised the following steps:
The first step, takes 9 parts of optical grade GPPS particles, pours into container 1 standby;
Second step, by 0.6 part of 0.4 part of optical grade GPPS particles and organic silicon particle, pours into container 2 standby respectively;
3rd step, it is standby after the compound obtained by second step is carried out into uniform stirring 1 hour;
4th step, the pure material of container 1 and the compound obtained by the 3rd step, are evacuated in drying machine 1 and drying machine 2 and are dried respectively It is dry, moisture content is removed, drying temperature is 110 degree, and the time is 2 hours;
5th step, the material in drying machine 1 and drying machine 2 is delivered in high-temperature digestion pipeline respectively, and temperature is 220 Degree, make its from solid state change be liquid;
6th step, the liquid in pipeline 1 and pipeline 2 is injected separately into co-extrusion device mould, and through cooling shaping, is formed Composite plate;
7th step, the compound plate thickness of GPPS LED diffusion light-guidings is 1.5mm-3.0mm, and transmitance reaches requirement with mist degree After obtain the compound board finished product of GPPS LED diffusion light-guidings and be put in storage.
Compared with prior art, the integrative-structure of GPPS LED diffusion light-guiding composite plates of the invention, can substitute tradition The two-part structure of light guide plate and diffuser plate in LED panel light fixture, GPPS LED diffusion light-guidings composite plate of the invention is used GPPS possesses firm, light, on-deformable advantage as main component, meanwhile, the present invention is by diffusion light-guiding composite plate Integrative-structure, is processed and formed at one time, and reduces the production cost of LED illumination device, and with good effect, meeting market needs Ask, be adapted to the policy development of Energy Saving Industry.
Above-described embodiment is the present invention preferably implementation method, but embodiments of the present invention are not by above-described embodiment Limitation, it is other it is any without departing from Spirit Essence of the invention and the change, modification, replacement made under principle, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.

Claims (6)

1. a kind of preparation method of GPPS LED diffusion light-guiding composite plates, comprises the following steps:
A) 9 parts of optical grade GPPS particles are taken, container 1 is poured into standby;
B) by 0.6 part of 0.4 part of optical grade GPPS particles and organic silicon particle, container 2 is poured into respectively standby;
C) it is standby after the compound obtained by step b) being carried out into uniform stirring 1 hour;
D) pure material of container 1 and the compound obtained by the 3rd step, are evacuated in drying machine 1 and drying machine 2 and are dried respectively;
E) material in drying machine 1 and drying machine 2 is delivered in high-temperature digestion pipeline respectively, it is liquid to melt;
F) liquid in pipeline 1 and pipeline 2 is injected separately into co-extrusion device mould, and through cooling shaping, forms composite plate.
2. the preparation method of the GPPS LED diffusion light-guiding composite plates described in claim 1, it is characterised in that:Step d) is described dry Dry machine drying temperature is 110 degree, and drying time is 2 hours.
3. the preparation method of the GPPS LED diffusion light-guiding composite plates described in claim 1, it is characterised in that:Step e) the height Temperature dissolving pipeline heating-up temperature is 220 DEG C.
4. the preparation method of the GPPS LED diffusion light-guiding composite plates described in claim 1, it is characterised in that also including following step Suddenly:
G) the GPPS LED diffusion light-guiding composite plates that will form finished product are detected that transmitance is obtained after reaching requirement with mist degree Be put in storage to the compound board finished product of GPPS LED diffusion light-guidings.
5. the GPPS LED diffusion light-guiding composite plates of any one of 1-4 preparation method preparation are wanted according to right, it is characterised in that including Following mass fraction into being grouped into:Optical grade GPPS particles 94%, organic silicon particle 6%;Wherein, 90% GPPS particle shapes Into guide-lighting flaggy, 4% GPPS particles and 6% organic silicon particle form diffusion flaggy.
6. GPPS LED diffusion light-guiding composite plates according to claim 5, it is characterised in that:The GPPS LED diffusions are led Photoreactivation plate thickness is 1.5mm-3.0mm.
CN201410432798.7A 2014-08-28 2014-08-28 A kind of GPPS LED diffusion light-guiding composite plates and preparation method thereof Active CN104280817B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102975370A (en) * 2012-11-12 2013-03-20 肇庆市峰明光电科技有限公司 Production method and production device of optical composite sheet material

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081633A2 (en) * 1999-08-31 2001-03-07 Daicel Chemical Industries, Ltd. Touch panel and display device using the same
JP2009063899A (en) * 2007-09-07 2009-03-26 Sumitomo Chemical Co Ltd Light diffusing plate with light condensing layer, surface light source device, and liquid crystal display unit
CN103645525A (en) * 2013-12-12 2014-03-19 惠州市粤泰翔科技有限公司 Light diffuser board integrated with high transmittance, high haze and high toughness in one body

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102975370A (en) * 2012-11-12 2013-03-20 肇庆市峰明光电科技有限公司 Production method and production device of optical composite sheet material

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Address after: 526238, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop

Patentee after: GUANGDONG ODIMING PHOTOELECTRIC TECHNOLOGY CO.,LTD.

Address before: 526238, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop

Patentee before: ZHAOQING ODMING TECHNOLOGY CO.,LTD.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A kind of GPPS LED diffused light guide composite board and its production method

Effective date of registration: 20220802

Granted publication date: 20170616

Pledgee: Zhaoqing SME Financing Guarantee Co.,Ltd.

Pledgor: GUANGDONG ODIMING PHOTOELECTRIC TECHNOLOGY CO.,LTD.

Registration number: Y2022980011811