CN104275836A - 一种酒窝形状蜂窝中空板及其制造方法 - Google Patents
一种酒窝形状蜂窝中空板及其制造方法 Download PDFInfo
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Abstract
一种酒窝形状蜂窝中空板及其制造方法,属于多层共挤挤塑中空板的制造方法,其特征在于:所述的酒窝形状蜂窝中空板其内部结构的组成成份及其百分值重量比为:聚丙烯60-80%、滑石粉5-15%、聚乙烯1-10%、脂肪族酯0.5-2.5%、碳酸钙0.5-2.5%、二氧化钛1-10%、三氧化二铝1-10%、玻纤10-20%;所述酒窝形状蜂窝中空板呈三明治夹层结构,结构构成包含上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板;所述的酒窝形状蜂窝中空板制造方法是通过原料配料混合,塑炼造粒,挤出机挤出上下二层挤塑面平板,挤出机挤出经真空吸塑辊成型酒窝形状蜂窝结构层,电晕处理,热压热熔粘接,应力消除箱退火,五辊整形定型,空冷架冷却,成型切割等工艺制成的酒窝形状蜂窝中空板。
Description
技术领域
本发明涉及一种酒窝形状蜂窝中空板及其制造方法,属于多层共挤挤塑中空板的制造方法,特别涉及一种通过三层共挤机挤出经高温热压热熔一次成型的酒窝形状蜂窝中空板。
背景技术
目前,应用在周转物流器具领域与塑料建筑领域等诸多领域中,塑料中空板应用越来越广泛,塑料中空板主要由塑料挤出机挤出在中空格子板模具中经过真空定型成型生产出来的,但这些塑料中空板在应用上有诸多限制,基本以用在货物重量较轻处应用或当垫板或隔板处应用为主,由于塑料中空板采用格子形状由两个表层和其内部间隔筋构成,强度不高,不坚固,受力不强容易受压变形,不耐冲击强度,并且塑料中空板的各侧面受力不均匀容易变形破坏,使用时需要考虑到其受力方向,对产品的应用有诸多的限制。虽然市场上有塑料蜂巢板应用在诸多领域中,但其通过胶粘剂各层叠压相互粘合成一整体,非常容易造成蜂巢板各层脱胶,容易撕开造成产品报废。
发明内容
本发明的目的在于克服上述现有技术的不足,提供一种酒窝形状蜂窝中空板解决现有塑料中空板耐冲击性能差、受压变形与不坚固的缺点,具有高强,耐压,耐磨损,隔热,抗冲击和抗断裂等优良性能,可同时承受横向截面受力、纵向截面受力和板面正面受力,各侧面受力均匀,适用范围广,使用效果好。
本发明解决其技术问题所采用的技术方案是:
本发明技术方案提供一种酒窝形状蜂窝中空板及其制造方法,它涉及对现 有制造方法中塑料中空板的配方和生产工艺上改进,特别是在塑料中空板耐压抗冲击耐受力性能效果上改进,属于多层共挤挤塑中空板的制造方法,其特征在于:
所述的酒窝形状蜂窝中空板其内部结构的组成成份及其百分值重量比为:
酒窝形状蜂窝中空板呈三明治夹层结构,结构构成包含上层挤塑面平板、中间核心层酒窝形状蜂窝结构板和下层挤塑面平板,所述的上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板三层之间相互连接通过三层热压热熔粘接而成,所述的一种酒窝形状蜂窝中空板制造方法是通过原料配料混合,原料塑炼造粒,挤出机挤出上下二层挤塑面平板,挤出机挤出经真空吸塑辊成型酒窝形状蜂窝结构层,电晕处理,高温热压热熔粘接,应力消除箱退火,五辊整形定型,空冷架冷却,成型切割等工艺制成的酒窝形状蜂窝中空板。
一种酒窝形状蜂窝中空板的制造方法,按照上述的一种酒窝形状蜂窝中空板其组成成份和制造的工艺步骤如下:
将上述一种酒窝形状蜂窝中空板的配方依重量百分值备料将聚丙烯、滑石 粉、聚己烯、脂肪族酯、碳酸钙、二氧化钛、三氧化二铝和经过表面处理的玻纤依次混合,充分搅拌均匀。已搅拌均匀的原料经过塑料造粒机造料,烘干。
采用三组挤出机同时挤出,上层挤出机挤出上层挤塑面平板经三辊压光机压光,下层挤出机挤出下层挤塑面平板经三辊压光机压光,中间层挤出机挤出经过真空吸塑辊成型酒窝形状蜂窝结构层。
根据酒窝形状蜂窝中空板所需规格要求,测量其规格,对三层挤出机挤出的每层进行厚度调整,使其达到预定参数范围内。在实践中,测定酒窝形状蜂窝板的两个主要参数是其强度和其厚度。因此,可以使用不同量的原料配比和不同厚度的挤出层来达到不同水平的强度和厚度。
分别对上层挤塑面平板的下表面、中间核心层酒窝形状蜂窝结构层的两侧面和下层挤塑面平板的上表面经过电晕处理机处理,中间核心层酒窝形状蜂窝结构层的结构延伸至上下层挤塑面平板,进行高温热压热熔粘接,使上层挤塑面平板、中间层酒窝形状蜂窝结构层和下层挤塑面平板通过热压热熔粘接成呈三明治夹层结构的酒窝形状蜂窝中空板。
在通过应力消除箱中使酒窝形状蜂窝中空板的三个挤出层的温度在保温状态下温度达到同步,消除酒窝形状蜂窝中空板由于内应力而产生的变形。在五辊整形中对酒窝形状蜂窝中空板进行整形,使酒窝形状蜂窝中空板的每层粘合牢固,上下表面平整。
对酒窝形状蜂窝中空板进行废边切除,在空冷架运载作用下,酒窝形状蜂窝中空板的每层同步进行降温。根据酒窝形状蜂窝中空板的尺寸大小,切断机切割酒窝形状蜂窝中空板的大小在堆放架上堆放,成型检测,包装,入库。
该配方是在研究了现有塑料中空板的生产方式,并吸收取其中的优点基础上 设计完成,在聚丙烯中添加少量的聚丙烯,使聚丙烯共混改性,无规共聚,增加酒窝形状蜂窝中空板的韧性和高冲击性,降低酒窝形状蜂窝中空板的聚合物结晶度、模量、熔点和熔点锐度,成形容易;脂肪族酯的加入提高各种原材料的相容性,使聚丙烯与滑石粉、碳酸钙、二氧化钛和三氧化二铝粒子填充体系作为成核剂互相熔融共混起到增容作用及复合材料力学性能,增加增韧,提高刚性及热变形温度;经过表面处理的玻纤加入提高酒窝形状蜂窝中空板的力学性能,提高酒窝形状蜂窝中空板的刚性和硬度等物理性能,提高耐热性和热变形温度,提高酒窝形状蜂窝中空板尺寸稳定性,降低收缩率,减少翘曲变形,减小在生产酒窝形状蜂窝中空板时的材料蠕变;中间层酒窝形状蜂窝结构层的结构延伸至上下层挤塑面平板,在酒窝形状蜂窝中空板的中间核心层布置中空立体拉伸酒窝模型相互嵌套形成支承层,对上层挤塑面平板的下表面、中间核心层酒窝形状蜂窝结构层的两侧面和下层挤塑面平板的上表面分别经过电晕处理机处理,表面使之具有更高的附着性,使之更易于热压热熔粘结,通过三层热压热熔一起得到一个坚固复合呈三明治夹层结构的酒窝形状蜂窝中空板,因酒窝形状蜂窝中空板的中间核心层使得酒窝形状蜂窝中空板每层相互牵制,受力均匀分散到中空板上,四周侧向受力时所承载性相比传统的塑料中空板得到较大的提高;应力消除箱退火使酒窝形状蜂窝中空板的各部份温度处于同步,酒窝形状蜂窝中空板各部份变形几乎是自由变形,内应力自然释放,在保温状态下接近同步降温不会产生内应力。
附图说明
图1是本发明一种酒窝形状蜂窝中空板的工艺流程图。
图2是本发明一种酒窝形状蜂窝中空板的结构示意图。
图中1.上层挤塑面平板,2.中间核心层酒窝形状蜂窝结构层,3.下层挤塑面平板。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明。
实施例1
一种酒窝形状蜂窝中空板,其工艺流程和结构请参见附图1和附图2。
其酒窝形状蜂窝中空板各组成成份的百分值重量比为:
本实施例1的酒窝形状蜂窝中空板各组成成份依其内部结构的百分值重量比为基准测算而得。
实施例2
一种酒窝形状蜂窝中空板,其工艺流程和结构请参见附图1和附图2。
其酒窝形状蜂窝中空板各组成成份的百分值重量比为:
本实施例1的酒窝形状蜂窝中空板各组成成份依其内部结构的百分值重量比为基准测算而得。
实施例3
一种酒窝形状蜂窝中空板,其工艺流程和结构请参见附图1和附图2。
其酒窝形状蜂窝中空板各组成成份的百分值重量比为:
本实施例1的酒窝形状蜂窝中空板各组成成份依其内部结构的百分值重量比为基准测算而得。
制造上述酒窝形状蜂窝中空板的工艺步骤如下:
1.将上述的一种酒窝形状蜂窝中空板的配方依重量百分值备料将聚丙烯、滑石粉、聚己烯、脂肪族酯、碳酸钙、二氧化钛、三氧化二铝和经过表面处理的玻纤依次混合,充分搅拌均匀。
2.把已搅拌均匀的原料经过塑料造粒机造料,烘干。
3.采用三组挤出机同时挤出,上层挤出机挤出上层挤塑面平板经三辊压光机压光,下层挤出机挤出下层挤塑面平板经三辊压光机压光,中间层挤出机挤出经过真空吸塑辊成型酒窝形状蜂窝结构层。
4.根据酒窝形状蜂窝中空板所需规格要求,测量其规格,对三层挤出机挤出的每层进行厚度调整,使其达到预定参数范围内。在实践中,测定酒窝形状蜂窝板的两个主要参数是其强度和其厚度。因此,可以使用不同量的原料配比和不同厚度的挤出层来达到不同水平的强度和厚度。
5.分别对上层挤塑面平板的下表面、中间核心层酒窝形状蜂窝结构层的两侧面和下层挤塑面平板的上表面经过电晕处理机处理,中间核心层酒窝形状蜂窝结构层的结构延伸至上下层挤塑面平板,进行高温热压热熔粘接,使上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板通过热压热熔粘接成呈三明治夹层结构的酒窝形状蜂窝中空板。
6.在通过应力消除箱中使酒窝形状蜂窝中空板的三个挤出层的温度在保温状态下温度达到同步,消除酒窝形状蜂窝中空板由于内应力而产生的变形。
7.在五辊整形中对酒窝形状蜂窝中空板进行整形,使酒窝形状蜂窝中空板的每层粘合牢固,上下表面平整。
8.对酒窝形状蜂窝中空板进行废边切除,在空冷架运载作用下,酒窝形 状蜂窝中空板的每层同步进行降温。
9.根据酒窝形状蜂窝中空板的尺寸大小,切断机切割酒窝形状蜂窝中空板的大小在堆放架上堆放,成型检测,包装,入库。
酒窝形状蜂窝中空板及其制造工艺流程请参见附图1。
在实施例1,实施例2和实施例3中制备的酒窝形状蜂窝中空板有下列特征:实验条件(实施例1,实施例2和实施例3):
酒窝形状蜂窝中空板;厚度为10mm;表面面积为1000mm*1000mm;上层挤塑面平板厚度为1mm;中间核心层酒窝形状蜂窝结构层厚度为8mm;下层挤塑面平板厚度为1mm。
酒窝形状蜂窝中空板重量:
实施例1:2950g,实施例2:2980g,实施例3:3000g。
酒窝形状蜂窝中空板热扭曲温度:
实施例1:110℃,实施例2:105℃,实施例3:102℃。
酒窝形状蜂窝中空板表面电阻率:
实施例1:10^6~10^8Ω;实施例2:10^6~10^8Ω;实施例3:10^6~10^8Ω。
酒窝形状蜂窝中空板拉断力(N):
实施例1:横向65,纵向66;
实施例2:横向64,纵向65;
实施例3:横向62,纵向62。
酒窝形状蜂窝中空板断裂伸长率(%):
实施例1:横向320,纵向310;
实施例2:横向305,纵向302;
实施例3:横向299,纵向297。
酒窝形状蜂窝中空板撕断力(N):
实施例1:160;实施例2:156;实施例3:150。
酒窝形状蜂窝中空板平面压缩力(N):
实施例1:168;实施例2:165;实施例3:164.2。
酒窝形状蜂窝中空板垂直压缩力(N):
实施例1:98;实施例2:97.2;实施例3:96.5。
综上所述,本发明的功效有明显的提高,具有实用性,符合发明专利各要件,故依法提出发明专利申请。
Claims (3)
1.一种酒窝形状蜂窝中空板及其制造方法,属于多层共挤挤塑中空板的制造方法,其特征在于:所述的酒窝形状蜂窝中空板其内部结构的组成成份及其百分值重量比为:
2.根据权利要求1所述的一种酒窝形状蜂窝中空板,其特征在于:所述酒窝形状蜂窝中空板呈三明治夹层结构,结构构成包含上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板,所述的上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板三层之间相互连接通过三层热压热熔粘接而成,所述的一种酒窝形状蜂窝中空板制造方法是通过原料配料混合,原料塑炼造粒,挤出机挤出上下二层挤塑面平板,挤出机挤出经真空吸塑辊成型酒窝形状蜂窝结构层,电晕处理,高温热压热熔粘接,应力消除箱退火,五辊整形定型,空冷架冷却,成型切割等工艺制成的酒窝形状蜂窝中空板。
3.一种酒窝形状蜂窝中空板的制造方法,按照权利要求1所述的一种酒窝形状蜂窝中空板及其组成成份和制造的工艺步骤如下:
(1)将上述权利要求1所述的一种酒窝形状蜂窝中空板的配方依重量百分值备料将聚丙烯、滑石粉、聚己烯、脂肪族酯、碳酸钙、二氧化钛、三氧化二铝和经过表面处理的玻纤依次混合,充分搅拌均匀。
(2)把已搅拌均匀的原料经过塑料造粒机造料,烘干。
(3)采用三组挤出机同时挤出,上层挤出机挤出上层挤塑面平板经三辊压光机压光,下层挤出机挤出下层挤塑面平板经三辊压光机压光,中间层挤出机挤出经真空吸塑辊成型酒窝形状蜂窝结构层。
(4)根据酒窝形状蜂窝中空板所需规格要求,测量其规格,对三层挤出机挤出的每层进行厚度调整,使其达到预定参数范围内。在实践中,测定酒窝形状蜂窝板的两个主要参数是其强度和其厚度。因此,可以使用不同量的原料配比和不同厚度的挤出层来达到不同水平的强度和厚度。
(5)分别对上层挤塑面平板的下表面、中间核心层酒窝形状蜂窝结构层的两侧面和下层挤塑面平板的上表面经过电晕处理机处理,中间核心层酒窝形状蜂窝结构层的结构延伸至上下层挤塑面平板,进行高温热压热熔粘接,使上层挤塑面平板、中间核心层酒窝形状蜂窝结构层和下层挤塑面平板通过热压热熔粘接成呈三明治夹层结构的酒窝形状蜂窝中空板。
(6)在通过应力消除箱中使酒窝形状蜂窝中空板的三个挤出层的温度在保温状态下温度达到同步,消除酒窝形状蜂窝中空板由于内应力而产生的变形。
(7)在五辊整形中对酒窝形状蜂窝中空板进行整形,使酒窝形状蜂窝中空板的每层粘合牢固,上下表面平整。
(8)对酒窝形状蜂窝中空板进行废边切除,在空冷架运载作用下,酒窝形状蜂窝中空板的三层同步进行降温。
(9)根据酒窝形状蜂窝中空板的尺寸大小,切断机切割酒窝形状蜂窝中空板的大小在堆放架上堆放,成型检测,包装,入库。
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