CN104275748A - Intelligent novel water groove cutting machine - Google Patents
Intelligent novel water groove cutting machine Download PDFInfo
- Publication number
- CN104275748A CN104275748A CN201310297813.7A CN201310297813A CN104275748A CN 104275748 A CN104275748 A CN 104275748A CN 201310297813 A CN201310297813 A CN 201310297813A CN 104275748 A CN104275748 A CN 104275748A
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- CN
- China
- Prior art keywords
- bracing frame
- screw
- movable case
- cutting machine
- work top
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention provides an intelligent novel water groove cutting machine and relates to the field of electric tools. The cutting machine is reasonable in structure; a PLC (Programmable Logic Controller) program is used for controlling a movable box, an automatic feeding device and a water pump, so that digital automatic cutting and automatic cooling procedures are realized; the automation degree is high and the performance is safe and reliable. According to the cutting machine, hold-down mechanisms are arranged at the two ends of an I-shaped bracket; a working tabletop is provided with the automatic feeding device and manual control and automatic control can be realized. Each hold-down mechanism is composed of a small supporting frame, a hold-down hand wheel, a screw rod and a rubber compression disc; all types of workpieces can be effectively held down and the workpieces are not damaged. The automatic feeding device can be used for automatically adjusting cutting positions of the workpieces, so that the labor intensity of workers is alleviated, the working errors are reduced, and the product quality and the working efficiency are improved.
Description
Technical field
The present invention relates to a kind of field of power tools, particularly a kind of Novel intelligent water groove cutting machine.
Background technology
Since China's reform and opening-up, national economy increases fast, and " scientific and technical innovation, autonomous innovation " has become the main flow of the current industrial development of China.China's modern industry is just progressively to the future development of economizing type, energy-saving and emission-reduction, low-carbon (LC).Building industry is one of large pillar industry of China's national economy five, and along with the high speed development of China's building trade, building material market demand also increases thereupon.In use, needing to carry out certain cutting could meet instructions for use to construction material.Cutting machine is a kind of cutting tool general for the construction material such as cutting tile, stone material.Existing cutting machine, in cutting process, needs the position of manually adjustment workpiece, easily causes error, waste of material, increased the weight of following process workload.Meanwhile, in cutting machine, fixture is when fixation workpiece, if fixed loosely, easily causes the otch of the workpiece such as ceramic tile, stone material uneven; Fixing too tight, easily cause the fragile article such as ceramic tile, stone material workpiece to break.Along with modern mechanical industrial expansion, the operating efficiency of work piece cut processing and the requirement of product quality are also improved simultaneously.Therefore, scientific and technological research staff of the same trade and technical staff carry out Curve guide impeller to existing cutting machine, although have made some progress, all fail to solve this technical barrier.
Summary of the invention
The object of the invention is to overcome above deficiency, a kind of Novel intelligent water groove cutting machine is provided, adopt PLC programme-control movable case, automatic feeding and water pump, realize datumization surface trimming and automatic cooling program.Man-machine interface display screen on control box shows cutting data automatically, and data accuracy is high.This machine can realize Non-follow control and automatically control, and by setting up hold-down mechanism, rotating pressing handwheel and effectively can fix workpiece, protect workpiece not to be damaged simultaneously, improve the quality of products, avoid waste of material; By setting up automatic feeding, automatically can adjust the cutting position of workpiece, reducing error during work, increasing work efficiency.
The technical solution adopted for the present invention to solve the technical problems is: containing hand handle, automatic feeding, guide-track groove, servomotor, control box, jig, water pump, tank, feet, cutting blade, main bracing frame, work top, rubber platen, screw rod, little bracing frame, pressing handwheel, crawler type drag chain, movable case, screw mandrel stand-off, locating piece, axle sleeve, handwheel, sprocket wheel, chain, screw mandrel, main bracing frame is a rectangular shape, form with Plate Welding, four feets are had below main bracing frame, wherein be provided with universal wheel below two feets, work top is provided with above main bracing frame, jig is provided with on work top top, tank is provided with in work top, water pump is provided with in the bottom of tank, cutting blade aimed at by the outlet pipe of water pump, the center of the upper end of main bracing frame is provided with an I-shaped support, the top of I-shaped support is provided with guide-track groove, two guide rail light circles are provided with in guide-track groove, four davits are provided with above movable case, there is journal bearing the upper end of davit, the endoporus of journal bearing is connected with guide rail light circle, an axle is provided with below davit, axle is connected with the center of movable case Upper shaft sleeve, 0 ° ~ 45 ° can be rotated up and down, the dial of 0 ° ~ 45 ° is provided with at the center cylindrical of axle sleeve, axle sleeve is provided with scale locking screw wheel, a motor is provided with in movable case, on the top of motor output shaft, cutting blade is housed, a L shape hand handle is provided with in the upper end of movable case, power line is provided with in crawler type drag chain, power line is connected with the motor in movable case, motor in movable case is connected with the circuit in control box, PLC control module is provided with in control box, man-machine interface touch display screen is provided with above control box, respectively be provided with hold-down mechanism at the two ends of I-shaped support, work top is provided with automatic feeding.
Described hold-down mechanism: little bracing frame is a rectangular support frame, is respectively welded on inside I-shaped support on the lower side, little bracing frame top is provided with screw, and be provided with screw rod in screw, screw tip is provided with pressing handwheel, and the lower end of screw rod is provided with rubber platen.
Described automatic feeding is arranged on the bottom of work top, work top is provided with a microscler trough, a rectangular locating piece is provided with on work top, be connected with axle sleeve in the lower end of locating piece, the centre of axle sleeve just in time Alignment stage face length shape trough, axle sleeve is connected with screw mandrel, one end of screw mandrel is connected with screw mandrel stand-off, the other end of screw mandrel is equipped with handwheel, sprocket wheel is provided with in the inner side that handwheel is housed, sprocket wheel is equipped with chain, and the other end of chain is connected with the sprocket wheel on the screw mandrel that servomotor is housed.
The technology used in the present invention principle is: carry out reformed AHP to existing cutting machine, by original steel plate type hold-down mechanism, the hold-down mechanism of Curve guide impeller Cheng You little bracing frame, pressing handwheel, screw rod, rubber platen composition, effectively can fix ceramic tile, all kinds of workpiece of stone material, prevent the uneven or workpiece of workpiece otch from breaking, avoid waste of material, improve the quality of products.Meanwhile, work top sets up automatic feeding, automatically can either control the cutting of cut workpiece material, can cut by Non-follow control workpiece material again, achieve double-direction control.
During the work of this cutting machine, adopt PLC Based Intelligent Control, control box sets working procedure, inputs corresponding data message.By workpiece one end against jig, by automatic feeding, according to the cut lengths data set, automatically adjust the cutting position of workpiece.Pressing handwheel on the hold-down mechanism of rotation work table top both sides, makes screw rod drive the downward workpiece pressing of rubber platen.Rubber platen adopts top-quality rubber mold pressing to form, and can make workpiece material uniform force, effectively protect fragile article workpiece.Under PLC programme-control, during work, crawler type drag chain and movable case synchronous operation, the cutting blade on movable case starts to rotate, and cooling water pump is also started working, and to be directly sprayed onto on cutting blade by cooling water and to cool, realize surface trimming by the outlet pipe on water pump.After cutting work completes, cutting blade automatically restores to original position.This cutting machine can realize Non-follow control and automatically control, and when needing manual operation, by rotating handwheel, can regulate the cutting position of workpiece; Pull hand handle again, carry out cut workpiece.
When workpiece needs the hypotenuse cutting out certain angle, can to side case in rotary moving, make cutting blade rotate 0 ° ~ 45 °, thus the hypotenuse of special angle can be cut out.In cutting process, crawler type drag chain and movable case synchronous operation, the outside of cutting blade is provided with protective cover, can prevent cooling water splashes, thus ensure that the safety of circumstance.
The invention has the beneficial effects as follows: this cutting machine structure is reasonable, adopt PLC programme-control movable case, automatic feeding and water pump, realize datumization surface trimming and automatic cooling program, automaticity is high, and performance safety is reliable.This machine can realize Non-follow control and automatically control, and its hold-down mechanism can effectively compress all kinds of workpiece, ensures that workpiece is not damaged.Its automatic feeding, automatically can adjust the cutting position of workpiece, alleviate hand labor intensity, reduces operating error, improves product quality and operating efficiency.
Accompanying drawing explanation
Here further describes the present invention in conjunction with the accompanying drawings and embodiments:
Fig. 1 is a kind of perspective view of Novel intelligent water groove cutting machine;
Fig. 2 is a kind of A-A plan structure schematic diagram of Novel intelligent water groove cutting machine.
In the drawings: 1. hand handle, 2. automatic feeding, 3. guide-track groove, 4. servomotor, 5. control box, 6. jig, 7. water pump, 8. tank, 9. feet, 10. cutting blade, 11. main bracing frames, 12. work tops, 13. rubber platens, 14. screw rods, 15. little bracing frames, 16. pressing handwheels, 17. crawler type drag chains, 18. movable cases, 19. screw mandrel stand-offs, 20. locating pieces, 21. axle sleeves, 22. handwheels, 23. sprocket wheels, 24. chains, 25. screw mandrels.
Detailed description of the invention:
In Fig. 1, Fig. 2: main bracing frame 11 is rectangular shape, forms with Plate Welding, main bracing frame 11 has four feets 9 below, wherein two feets 9 are provided with universal wheel below, work top 12 is provided with above main bracing frame 11, jig 6 is provided with on work top 12 top, in work top 12, be provided with tank 8, be provided with water pump 7 in the bottom of tank 8, cutting blade 10 aimed at by the outlet pipe of water pump 7, the center of the upper end of main bracing frame 11 is provided with an I-shaped support, the top of I-shaped support is provided with guide-track groove 3, two guide rail light circles are provided with in guide-track groove 3, four davits are provided with above movable case 18, there is journal bearing the upper end of davit, the endoporus of journal bearing is connected with guide rail light circle, an axle is provided with below davit, axle is connected with the center of movable case 18 Upper shaft sleeve, 0 ° ~ 45 ° can be rotated up and down, the dial of 0 ° ~ 45 ° is provided with at the center cylindrical of axle sleeve, axle sleeve is provided with scale locking screw wheel, movable case 18 li is provided with a motor, on the top of motor output shaft, cutting blade 10 is housed, a L shape hand is provided with 1 in the upper end of movable case 18, power line is provided with in crawler type drag chain 17, power line is connected with the motor of movable case 18 li, the motor that movable case is 18 li is connected with the circuit of control box 5 li, PLC control module is provided with in control box 5, control box 5 is provided with man-machine interface touch display screen above, respectively be provided with hold-down mechanism at the two ends of I-shaped support, work top is provided with automatic feeding.
Described hold-down mechanism: little bracing frame 15 is rectangular support frames, respectively be welded on inside I-shaped support on the lower side, little bracing frame 15 top is provided with screw, is provided with screw rod 14 in screw, screw rod 14 top is provided with pressing handwheel 16, and the lower end of screw rod 14 is provided with rubber platen 13.
Described automatic feeding is arranged on the bottom of work top 12, work top 12 is provided with a microscler trough, a rectangular locating piece 20 is provided with on work top 12, be connected with axle sleeve 21 in the lower end of locating piece 20, the centre of the axle sleeve 21 just in time microscler trough of alignment work table top 12, axle sleeve 21 is connected with screw mandrel 25, one end of screw mandrel 25 is connected with screw mandrel stand-off 19, the other end of screw mandrel 25 is equipped with handwheel 22, sprocket wheel 23 is provided with in the inner side that handwheel 22 is housed, chain 24 sprocket wheel 23 is equipped with, the other end of chain 24 is connected with the sprocket wheel 23 on the screw mandrel 25 that servomotor 4 is housed.
By original steel plate type hold-down mechanism, the hold-down mechanism of Curve guide impeller Cheng You little bracing frame 15, pressing handwheel 16, screw rod 14, rubber platen 13 composition, effectively can fix ceramic tile, all kinds of workpiece of stone material, prevents the uneven or workpiece of workpiece otch from breaking, avoid waste of material, improve the quality of products.Meanwhile, work top 12 sets up automatic feeding, automatically can either control the cutting of cut workpiece material, can cut by Non-follow control workpiece material again, achieve double-direction control.
During the work of this cutting machine, adopt PLC Based Intelligent Control, control box 5 sets working procedure, inputs corresponding data message.By workpiece one end against jig 6, by automatic feeding, according to the cut lengths data set, automatically adjust the cutting position of workpiece.Pressing handwheel 16 on the hold-down mechanism of rotation work table top 12 both sides, makes screw rod 14 drive rubber platen 13 workpiece pressing downwards.Rubber platen 13 adopts top-quality rubber mold pressing to form, and can make workpiece material uniform force, effectively protect fragile article workpiece.Under PLC programme-control, during work, crawler type drag chain 17 and movable case 18 synchronous operation, cutting blade 10 on movable case 18 starts to rotate, cooling water pump 7 is also started working, and to be directly sprayed onto on cutting blade 10 by cooling water and to cool, realize surface trimming by the outlet pipe on water pump 7.After cutting work completes, cutting blade 10 automatically restores to original position.This cutting machine can realize Non-follow control and automatically control, and when needing manual operation, by rotating handwheel 22, can regulate the cutting position of workpiece; Pull hand 1 again, carry out cut workpiece.
When workpiece needs the hypotenuse cutting out certain angle, can to side case 18 in rotary moving, make cutting blade 10 rotate 0 ° ~ 45 °, thus the hypotenuse of special angle can be cut out.In cutting process, crawler type drag chain 17 and movable case 18 synchronous operation, the outside of cutting blade 10 is provided with protective cover, can prevent cooling water splashes, thus ensure that the safety of circumstance.
Claims (3)
1. a Novel intelligent water groove cutting machine, containing hand handle, automatic feeding, guide-track groove, servomotor, control box, jig, water pump, tank, feet, cutting blade, main bracing frame, work top, rubber platen, screw rod, little bracing frame, pressing handwheel, crawler type drag chain, movable case, screw mandrel stand-off, locating piece, axle sleeve, handwheel, sprocket wheel, chain, screw mandrel, it is characterized in that: main bracing frame is a rectangular shape, form with Plate Welding, four feets are had below main bracing frame, wherein be provided with universal wheel below two feets, work top is provided with above main bracing frame, jig is provided with on work top top, tank is provided with in work top, water pump is provided with in the bottom of tank, cutting blade aimed at by the outlet pipe of water pump, the center of the upper end of main bracing frame is provided with an I-shaped support, the top of I-shaped support is provided with guide-track groove, two guide rail light circles are provided with in guide-track groove, four davits are provided with above movable case, there is journal bearing the upper end of davit, the endoporus of journal bearing is connected with guide rail light circle, an axle is provided with below davit, axle is connected with the center of movable case Upper shaft sleeve, 0 ° ~ 45 ° can be rotated up and down, the dial of 0 ° ~ 45 ° is provided with at the center cylindrical of axle sleeve, axle sleeve is provided with scale locking screw wheel, a motor is provided with in movable case, on the top of motor output shaft, cutting blade is housed, a L shape hand handle is provided with in the upper end of movable case, power line is provided with in crawler type drag chain, power line is connected with the motor in movable case, motor in movable case is connected with the circuit in control box, PLC control module is provided with in control box, man-machine interface touch display screen is provided with above control box, respectively be provided with hold-down mechanism at the two ends of I-shaped support, work top is provided with automatic feeding.
2. a kind of Novel intelligent water groove cutting machine according to claim 1, it is characterized in that: described hold-down mechanism is made up of little bracing frame, pressing handwheel, screw rod, rubber platen, little bracing frame is a rectangular support frame, respectively be welded on inside I-shaped support on the lower side, little bracing frame top is provided with screw, be provided with screw rod in screw, screw tip is provided with pressing handwheel, and the lower end of screw rod is provided with rubber platen.
3. a kind of Novel intelligent water groove cutting machine according to claim 1, it is characterized in that: described automatic feeding is arranged on the bottom of work top, work top is provided with a microscler trough, a rectangular locating piece is provided with on work top, be connected with axle sleeve in the lower end of locating piece, the centre of axle sleeve just in time Alignment stage face length shape trough, axle sleeve is connected with screw mandrel, one end of screw mandrel is connected with screw mandrel stand-off, the other end of screw mandrel is equipped with handwheel, sprocket wheel is provided with in the inner side that handwheel is housed, sprocket wheel is equipped with chain, the other end of chain is connected with the sprocket wheel on the screw mandrel that servomotor is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310297813.7A CN104275748B (en) | 2013-07-05 | 2013-07-05 | A kind of intelligent water groove cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310297813.7A CN104275748B (en) | 2013-07-05 | 2013-07-05 | A kind of intelligent water groove cutting machine |
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| Publication Number | Publication Date |
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| CN104275748A true CN104275748A (en) | 2015-01-14 |
| CN104275748B CN104275748B (en) | 2017-03-29 |
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| CN201310297813.7A Active CN104275748B (en) | 2013-07-05 | 2013-07-05 | A kind of intelligent water groove cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020416A (en) * | 2017-05-27 | 2017-08-08 | 新郑市新材料专业孵化器服务中心 | A kind of portable cutting machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107825488A (en) * | 2017-12-08 | 2018-03-23 | 张中豪 | A kind of automatic cutting device |
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| US6006735A (en) * | 1997-09-12 | 1999-12-28 | Park Industries, Inc. | Automated stoneworking system and method |
| CN2508937Y (en) * | 2001-12-13 | 2002-09-04 | 张堂 | Water groove cutting machine |
| CN2915457Y (en) * | 2006-07-14 | 2007-06-27 | 张志远 | Multiple blade automatic stone-cutting machine |
| US20080223188A1 (en) * | 2007-03-16 | 2008-09-18 | Snartland Phillip A | Mitering saw system |
| CN202241658U (en) * | 2011-07-01 | 2012-05-30 | 河北省首钢迁安钢铁有限责任公司 | Special fixture for cutting and sampling refractory brick |
| CN102765137A (en) * | 2011-05-05 | 2012-11-07 | 扬州兴益机械有限公司 | Water tank cutting machine with workpiece clamping devices |
| CN203357701U (en) * | 2013-07-05 | 2013-12-25 | 盐城宝鼎电动工具有限公司 | Novel water groove cutting machine |
-
2013
- 2013-07-05 CN CN201310297813.7A patent/CN104275748B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6006735A (en) * | 1997-09-12 | 1999-12-28 | Park Industries, Inc. | Automated stoneworking system and method |
| CN2508937Y (en) * | 2001-12-13 | 2002-09-04 | 张堂 | Water groove cutting machine |
| CN2915457Y (en) * | 2006-07-14 | 2007-06-27 | 张志远 | Multiple blade automatic stone-cutting machine |
| US20080223188A1 (en) * | 2007-03-16 | 2008-09-18 | Snartland Phillip A | Mitering saw system |
| CN102765137A (en) * | 2011-05-05 | 2012-11-07 | 扬州兴益机械有限公司 | Water tank cutting machine with workpiece clamping devices |
| CN202241658U (en) * | 2011-07-01 | 2012-05-30 | 河北省首钢迁安钢铁有限责任公司 | Special fixture for cutting and sampling refractory brick |
| CN203357701U (en) * | 2013-07-05 | 2013-12-25 | 盐城宝鼎电动工具有限公司 | Novel water groove cutting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020416A (en) * | 2017-05-27 | 2017-08-08 | 新郑市新材料专业孵化器服务中心 | A kind of portable cutting machine |
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| Publication number | Publication date |
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| CN104275748B (en) | 2017-03-29 |
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