CN104259428B - Heating system for die-casting machine injection device - Google Patents
Heating system for die-casting machine injection device Download PDFInfo
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- CN104259428B CN104259428B CN201410471897.6A CN201410471897A CN104259428B CN 104259428 B CN104259428 B CN 104259428B CN 201410471897 A CN201410471897 A CN 201410471897A CN 104259428 B CN104259428 B CN 104259428B
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- Prior art keywords
- fluid passage
- barrel
- injection device
- casting machine
- heating system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2038—Heating, cooling or lubricating the injection unit
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A heating system for a die-casting machine injection device comprises a fluid channel, a pump and a heating device, wherein the fluid channel is arranged on a charging barrel of the injection device and spirally surrounds an inner cavity of the charging barrel, the pump is arranged between a liquid inlet and a liquid outlet of the fluid channel, and the heating device is used for heating fluids in the fluid channel. The heated fluids flow through the pump to form a circulating loop in the fluid channel, the hot fluids in the fluid channel dissipate heat to heat molten metal in the inner cavity of the charging barrel. The molten metal in the charging barrel can be kept at a suitable temperature by the hot fluids in the spiral fluid channel to ensure fine casting effect of the casting. Besides, the adverse effect of the high-temperature molten metal on the performance of the heating device can be avoided, the service life of the heating device is further prolonged, the system temperature can be more accurately and finely adjusted, and the molten metal in the charging barrel has the optimal injection temperature.
Description
Technical field
The present invention relates to material injection device of die casting machine technical field, particularly relate to a kind of for die casting machine
The heating system of material injection device.
Background technology
Cold chamber die casting machine technology is by the molten metal of molten state Fast Filling mold cavity under high-voltage high-speed,
And make foundry goods under high pressure coagulation forming, it is the casting technique that current production efficiency is the highest.Foundry goods is carried out
Shoot material during die cast, need first alloy material to be heated into molten metal solutions, the most again
Metallic solution is directed in the barrel of material injection device, finally by piston by metallic solution penetrating from barrel
Material mouth carries out carrying molded in pushing to mould.But the molten metal of molten state is injected the barrel of material injection device
After, the temperature of metallic solution can reduce, and then impact shoots material;In order to make metallic solution at material injection device
Having suitable melt temperature in inner sleeve, during to ensure to shoot material, metallic solution has preferable mobility and relatively
Few air trapping, the barrel of material injection device is all heated by traditional handicraft.
As Chinese patent document CN201618837U discloses a kind of non-crystaline amorphous metal vacuum material injection device and bag
Including the die casting machine of this vacuum material injection device, its material injection device mainly includes barrel, and in described barrel
Move reciprocatingly penetrates splenium part, and the discharge outlet of this material injection device is provided with heater, and it adds hot charging
It is set to induction heating apparatus or resistor rod heater.The heater that this barrel is arranged near discharge outlet
Although the motlten metal injected in barrel can be maintained at uniform temperature, but owing to its heater is electricity
Heating rod or sensing heating, and barrel its temperature can be the highest injecting after molten metal bath, electrically heated rod or
Induction heating apparatus its heats under the high temperature conditions is the most unstable, it is difficult to ensure that the melted gold in barrel
Belong to liquid and there is suitable injection temperature, it addition, above-mentioned heater is shorter for service life under the high temperature conditions,
The operating cost causing this material injection device is higher.
And Japanese documentation JP2006346722A discloses a kind of material injection device, its heater is always
Extending at the gooseneck portion of barrel front end, in order to ensure safety, this barrel must have certain thickness,
And its heater is evenly provided on the outer wall of barrel, owing to this heating devices heat is to pass through barrel
Heat produced by heater could be passed to the metallic solution that it is internal, this mistake by the conduction of heat of wall thickness
In journey, the efficiency of heating surface is relatively low, and energy expenditure is relatively big, and, due to other portions of wall ratio in barrel gooseneck portion
Bulkhead thickness also wants big, and heat transfer efficiency is lower, and the molten metal in mould is injected in very difficult control after flowing through gooseneck portion
Actual temperature.
Summary of the invention
The technical problem to be solved in the present invention is the heating system on existing material injection device of die casting machine or adds
Thermal part the most easily breaks down, and the life-span is shorter, and heating-up temperature is unstable, it is not easy to regulation,
Energy resource consumption is many, and the efficiency of heating surface is low, causes the molten metal solution in barrel can not be maintained at preferably
Temperature range, and then affect the quality of foundry goods.
To this end, it is an object of the invention to provide one at high temperature working stability, heating-up temperature regulation more
Accurately, the energy and the heating system for material injection device of die casting machine of length in service life are saved.
For achieving the above object, the present invention is by the following technical solutions:
A kind of heating system for material injection device of die casting machine, it includes, is arranged at the barrel of material injection device
On fluid passage, described fluid passage spiral surrounding is on the inner chamber of described barrel;It is arranged at described stream
Pump between inlet and the liquid outlet of body passage;And to adding that the fluid in described fluid passage heats
Thermal;Described fluid after heating forms closed circuit, institute by described pump in described fluid passage
State the heat radiation of the hot fluid in fluid passage to heat with the molten metal to described barrel inner chamber.
Described barrel includes gooseneck portion and flat part, and described fluid passage is around described flat part and gooseneck
Spacing between the cavity arrangements in portion, and described fluid passage and described flat part inner chamber is led to described fluid
Road is equal with the spacing of described gooseneck portion inner chamber.
It is provided with the storage tank for storing fluid between described liquid outlet and the described pump of described fluid passage.
Described heater is cartridge heater, and described cartridge heater is set in the outside of described barrel.
Described fluid passage is molded over the body interior of described barrel.
Described inlet and described liquid outlet take shape on described barrel, and described inlet and described in go out liquid
Mouth is separately positioned on one end away from the described mouth that shoots material of described barrel, and described inlet leads to described fluid
Connected by the first guide channel between road, described first guide channel penetrating away from described by described barrel
Material mouth one end extend close to described in shoot material mouthful one end described fluid passage in;Described liquid outlet passes through
Second guide channel connects with described fluid passage.
Outside wall surface along described barrel offers spiral helicine groove, and spiral helicine described groove is along institute
Stating the axially extending of barrel, the outer sheath of described barrel is provided with sleeve, outside described sleeve is with described barrel
Wall seals and coordinates, and the gap between the inwall of described groove and described sleeve forms described fluid passage.
Described sleeve is described cartridge heater.
Described inlet and described liquid outlet take shape on described cartridge heater, and described inlet and institute
State liquid outlet and be arranged at the side away from the described mouth that shoots material, between described inlet and described fluid passage
Connected by the first guide channel, described first guide channel by described barrel away from the described mouth that shoots material
One end extend close to described in shoot material mouthful one end described fluid passage in;Described liquid outlet is led by second
Connect with described fluid passage to passage.
The outer sheath of institute's heater is provided with heat insulating sleeve.
Beneficial effects of the present invention:
1. the present invention is by arranging spiral fluid passage on barrel, and uses pump by fluid passage
Fluid be circulated formation loop, this fluid is by heating barrel after heating devices heat, and then makes
The molten metal solution injected in barrel can be maintained at the most suitable injection temperature, to guarantee foundry goods
There is good casting effect;It addition, the heater of the present invention is not directly to heat barrel,
But indirectly barrel is heated by adding hot fluid, this setup is it can be avoided that the metal of high temperature
The solution harmful effect to heater performance, and then extend the service life of heater, simultaneously can also
More precise and tiny regulation system temperature, it is ensured that metallic solution has optimal injection temperature.
2. the fluid passage of the present invention is helical form, extends to from one end away from the mouth that shoots material of barrel
Distance base at the mouth that shoots material, between inwall and the inwall of distance barrel in distance gooseneck portion, fluid passage
This is consistent, and this setup can make the molten metal solution in barrel have the injection more equalized
Temperature, simultaneously, additionally it is possible to molten metal being effectively ensured through gooseneck portion, its temperature that shoots material still can
Maintain optimum.
3. the heater of the present invention is cartridge heater, and is set in outside barrel by this cartridge heater
Side, this design can make whole material injection device compacter, and integration degree is higher, and heating
Effect is preferable, it is possible to the volume making material injection device is less.
4., when the fluid passage of the present invention is molded over the body interior of barrel, it is possible not only to ensure barrel tool
There is enough intensity, fluid passage can also be made simultaneously close proximity to the inwall of described barrel, and then improve and add
The thermal efficiency, saves the energy;And described fluid passage to be arranged on the outside of barrel, namely first at barrel
Outer surface on offer spiral helicine groove, the more sheathed set sealed engagement therewith in the outside of barrel
Cylinder, the formation fluid passage, gap between this groove and sleeve lining, the fluid passage of this planform
Both it had been easy to processing and manufacturing, manufacturing cost can also have been reduced simultaneously.
Accompanying drawing explanation
In order to make the content of invention be more likely to be clearly understood, below according to the specific embodiment of the present invention
And combine accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is the operation principle schematic diagram of heating system of the present invention;
Fig. 2 is the structural representation that the barrel of the present invention, fluid passage and heater coordinate;
Fig. 3 is the structure that the barrel of another embodiment of the present invention, fluid passage and heater coordinate
Schematic diagram;
Fig. 4 is the structural representation of the spiral helicine fluid passage of the present invention;
In figure, reference is expressed as:
10-barrel;101-storage tank;102-heater;103-pump;104-fluid passage;1041-
Inlet;1042-liquid outlet;105-shoots material mouth;106-the first guide channel;116-second guides logical
Road;107-groove;108-flat part;109-gooseneck portion;110-heat insulating sleeve.
Detailed description of the invention
Embodiment one
See Fig. 1-2, Fig. 4, for a kind of heating system for material injection device of die casting machine disclosed by the invention,
It includes, the fluid passage 104 being arranged on the barrel 10 of material injection device, described fluid passage 104 spiral shell
Rotation is surrounded on the inner chamber of described barrel 10;Be arranged at described fluid passage 104 inlet 1041 and
Pump 103 between liquid outlet 1042, in present embodiment, electromagnetic pump selected by described pump 103;And it is right
The heater 102 of the fluid heating in described fluid passage 104;Described fluid after heating is by described
Pump 103 forms closed circuit, the hot fluid in described fluid passage 104 in described fluid passage 104
Heat radiation is heated with the molten metal to described barrel 10 inner chamber.
The present invention leads to spiral fluid passage 104, it is possible to make the molten metal solution in feeding cylinder 10
It is maintained at the most suitable injection temperature, to guarantee that foundry goods has good casting effect;It addition, this
Bright heater 102 is not directly to heat barrel 10, but the most right by adding hot fluid
Barrel 10 heats, and this setup is it can be avoided that the metallic solution of high temperature is to heater 102 property
Can harmful effect, and then extend service life of heater 102, tune that simultaneously can also be more precise and tiny
Joint system temperature, it is ensured that metallic solution has optimal injection temperature.
In the present embodiment, described barrel 10 includes gooseneck portion 109 and flat part 108, and described fluid leads to
Road is around described flat part 108 and the cavity arrangements in gooseneck portion 109, and described fluid passage 104 and institute
State the spacing between flat part 108 inner chamber and described fluid passage 104 and described gooseneck portion 109 inner chamber
Spacing is equal, and this setup may insure that the molten metal in barrel 10 has the temperature more equalized,
And described metallic solution in material shooting process when described gooseneck portion 108, still can ensure that properly
Temperature range, and then improve casting quality.
In the present embodiment, set between described liquid outlet 1042 and the described pump 103 of described fluid passage 104
Be equipped with the storage tank 101 for storing fluid, described pump 103 by described fluid from described storage tank 101
It is pumped in described fluid passage 104, after circulation, is back to storage tank 101 from described liquid outlet 1041 again
In, described described storage tank 101 is set it is easy to fluid flow in control piper.
The heater 102 of the present invention to arrange position unique, as can be described in the way of enforcement
Liquid in above-mentioned storage tank 101 can directly be directly heated by heater 102.And as preferred,
In the present embodiment, described heater 102 is cartridge heater, and described cartridge heater is set in described
The outside of barrel 10, described heater 102 can be integrated by this design with described barrel,
Reduce equipment volume.
The mode of described fluid passage 104 molding of the present invention is not unique, sees Fig. 2, in the present embodiment
Described fluid passage 104 is molded over the body interior of described barrel 10, and this setup is possible not only to protect
Demonstrate,prove described barrel 10 and there is enough intensity, described fluid passage 104 can also be made close proximity to described simultaneously
The inwall of barrel 10, and then improve the efficiency of heating surface, save the energy.
In the present embodiment, described inlet 1041 and described liquid outlet 1042 take shape on described barrel 10,
And described inlet 1041 and described liquid outlet 1042 are separately positioned on penetrating away from described of described barrel 10
One end of material mouth 105, this setup be easy to described inlet 1041 and described liquid outlet 1042 with
Described pump 103 or described storage tank 101 connect.Described inlet 1041 and described fluid passage 104 it
Between connected by the first guide channel 106, described first guide channel 106 by described barrel away from institute
State one end of the mouth 105 that shoots material extend close to described in shoot material mouth 105 one end described fluid passage 104 in;
Described liquid outlet 1042 is connected with described fluid passage 104 by the second guide channel 116.
In order to strengthen heating, heat insulation effect further, the outer wall simultaneously avoiding material injection device is overheated and causes
Scald accident, the outer sheath of described heater 102 is provided with heat insulating sleeve 110.
Embodiment two
Described fluid passage 104 in above-described embodiment one can also be another kind of design, sees Fig. 3,
The i.e. outside wall surface along described barrel 10 offers spiral helicine groove 107, spiral helicine described groove 107
Axially extending along described barrel 10, the outer sheath of described barrel 10 is provided with sleeve, described sleeve with
The outside wall surface of described barrel 10 seals and coordinates, the gap between described groove 107 and the inwall of described sleeve
Form described fluid passage 104.The described fluid that processes that this design can be convenient is used to lead to
Road 104, and then reduce manufacturing cost.
In the present embodiment, gooseneck portion 109 and the flat part 108 of described barrel 10 are Demountable,
Groove 107 on the flat part 108 of described barrel 10 is arranged on the lateral surface of described barrel 10, and position
Groove 107 at gooseneck portion 109 is then opened in described sleeve with described gooseneck portion 109 rake
On the side that distribution is closed, then by the groove 107 at described gooseneck portion 109 and described flat part 108 even
Logical, ultimately form described fluid passage 104.Certainly, the groove 107 at described gooseneck portion 109 can also
It is molded directly within the outer wall in described gooseneck portion 109, is then that described sleeve carries out sealing and coordinates.
Further, described sleeve is described cartridge heater, also will the inwall of cartridge heater and institute
State to seal between the outer wall of barrel 10 and coordinate, make described groove 107 form described fluid passage 104.
In the present embodiment, described inlet 1041 and described liquid outlet 1042 take shape in the heating of described cartridge type
On device, and described inlet 1041 and described liquid outlet 1042 are arranged at away from the described mouth 105 that shoots material
Side, between described inlet 1041 and described fluid passage 104 by the first guide channel 106 even
Logical, described first guide channel 106, by one end away from the described mouth 105 that shoots material of described barrel 10, prolongs
Extend near described in shoot material mouth 105 one end described fluid passage 104 in;Described liquid outlet 1042 passes through
Second guide channel 116 connects with described fluid passage 104.
Technical scheme is simply explained in detail by above-mentioned detailed description of the invention, and the present invention is also
Not only it is limited only to above-described embodiment, it will be understood by those skilled in the art that every according to above-mentioned former
Reason and spirit improvement on the basis of the present invention, replacement, all should be within protection scope of the present invention.
Claims (9)
1. the heating system for material injection device of die casting machine, it is characterised in that: include, be arranged at and penetrate
Material device barrel (10) on fluid passage (104), described fluid passage (104) spiral surrounding in
On the inner chamber of described barrel (10);Be arranged at described fluid passage (104) inlet (1041) and
Pump (103) between liquid outlet (1042);And the fluid in described fluid passage (104) is heated
Heater (102);Described fluid after heating passes through described pump (103) in described fluid passage (104)
Interior formation closed circuit, the hot fluid in described fluid passage (104) dispels the heat with to described barrel (10)
The molten metal of inner chamber heats;
Described barrel (10) includes gooseneck portion (109) and flat part (108), and described fluid passage is enclosed
Around described flat part (108) and the cavity arrangements of gooseneck portion (109), and described fluid passage (104)
And the spacing between described flat part (108) inner chamber and described fluid passage (104) and described gooseneck portion
(109) spacing of inner chamber is equal;
One end away from described flat part (108) of described gooseneck portion (109) is as the mouth that shoots material.
A kind of heating system for material injection device of die casting machine the most according to claim 1, its feature
It is: set between described liquid outlet (1042) and the described pump (103) of described fluid passage (104)
It is equipped with the storage tank (101) for storing fluid.
A kind of heating system for material injection device of die casting machine the most according to claim 1, its feature
Being: described heater (102) is cartridge heater, described cartridge heater is set in described barrel
(10) outside.
4. according to the arbitrary described a kind of heating system for material injection device of die casting machine of claim 1-3,
It is characterized in that: described fluid passage (104) are molded over the body interior of described barrel (10).
A kind of heating system for material injection device of die casting machine the most according to claim 4, its feature
It is: described inlet (1041) and described liquid outlet (1042) take shape on described barrel (10),
And described inlet (1041) and described liquid outlet (1042) are separately positioned on described barrel (10)
Away from one end of the described mouth that shoots material (105), described inlet (1041) and described fluid passage (104)
Between by the first guide channel (106) connect, described first guide channel (106) is by described barrel
(10) one end away from the described mouth that shoots material (105) shoots material mouth (105) one end described in extending close to
Described fluid passage (104) in;Described liquid outlet (1042) passes through the second guide channel (116)
Connect with described fluid passage (104).
A kind of heating system for material injection device of die casting machine the most according to claim 3, its feature
It is: the outside wall surface along described barrel (10) offers spiral helicine groove (107), spiral helicine
Described groove (107) is axially extending along described barrel (10), the outer sheath of described barrel (10)
Being provided with sleeve, described sleeve seals with the outside wall surface of described barrel (10) and coordinates, described groove (107)
And the gap between the inwall of described sleeve forms described fluid passage (104).
A kind of heating system for material injection device of die casting machine the most according to claim 6, its feature
It is: described sleeve is described cartridge heater.
A kind of heating system for material injection device of die casting machine the most according to claim 7, its feature
It is: described inlet (1041) and described liquid outlet (1042) take shape on described cartridge heater,
And described inlet (1041) and described liquid outlet (1042) are arranged at away from the described mouth that shoots material (105)
Side, by the first guide channel between described inlet (1041) and described fluid passage (104)
(106) connection, described first guide channel (106) shooting material away from described by described barrel (10)
The one end of mouthful (105) shoots material the described fluid passage (104) of mouth (105) one end described in extending close to
In;Described liquid outlet (1042) is by the second guide channel (116) and described fluid passage (104)
Connection.
A kind of heating system for material injection device of die casting machine the most according to claim 4, its feature
It is: the outer sheath of institute's heater (102) is provided with heat insulating sleeve (110).
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CN201410471897.6A CN104259428B (en) | 2014-09-16 | 2014-09-16 | Heating system for die-casting machine injection device |
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CN201410471897.6A CN104259428B (en) | 2014-09-16 | 2014-09-16 | Heating system for die-casting machine injection device |
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CN104259428B true CN104259428B (en) | 2017-01-11 |
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CN107971472A (en) * | 2018-01-03 | 2018-05-01 | 广东文达镁业科技股份有限公司 | A kind of new cold chamber die-casting machine can heating cylinder |
CN108355367B (en) * | 2018-05-17 | 2024-06-28 | 河南庆安化工技术研发有限公司 | Naphthalene evaporation device in phthalic anhydride preparation process |
CN109128090B (en) * | 2018-10-30 | 2020-09-22 | 中山九焱热工科技有限公司 | Long service life's die casting machine feed cylinder |
CN109290545A (en) * | 2018-12-07 | 2019-02-01 | 蚌埠隆华压铸机有限公司 | A kind of horizontal plunger die casting machine for avoiding casting from generating bubble |
CN112854901B (en) * | 2021-01-30 | 2023-07-21 | 中山科依诺五金科技有限公司 | Mold for casting and casting door handle, door handle manufacturing process and casting door handle |
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CS238680B1 (en) * | 1983-12-13 | 1985-12-16 | Stefan Micenko | Apparatus for heating of a jet and jet adapter |
DE3401715C2 (en) * | 1984-01-19 | 1986-02-27 | Maschinenfabrik Müller-Weingarten AG, 7987 Weingarten | Die-casting process for the production of low-gas, low-pore and low-oxide castings |
US5983978A (en) * | 1997-09-30 | 1999-11-16 | Thixomat, Inc. | Thermal shock resistant apparatus for molding thixotropic materials |
CN100531964C (en) * | 2001-10-31 | 2009-08-26 | 北京有色金属研究总院 | Semi-solid metal slurry preparation and forming equipment and method |
DE10157349A1 (en) * | 2001-11-22 | 2003-06-12 | Demag Ergotech Gmbh | Device and method for casting metallic materials |
CN201339083Y (en) * | 2008-11-22 | 2009-11-04 | 陈仲飞 | Doubling device |
CN201338084Y (en) * | 2009-01-22 | 2009-11-04 | 北京广灵精华科技有限公司 | Magnesium alloy die casting machine |
CN201482956U (en) * | 2009-05-04 | 2010-05-26 | 李扬德 | Automatic thermostatic heating device of hot chamber die casting machine nozzle body |
CN201618837U (en) * | 2009-12-26 | 2010-11-03 | 比亚迪股份有限公司 | Amorphous alloy vacuum injection device and die casting machine comprising same |
US20130340967A1 (en) * | 2012-06-26 | 2013-12-26 | GM Global Technology Operations LLC | Advanced Feed System for Semi Solid Casting |
CN204094111U (en) * | 2014-09-16 | 2015-01-14 | 苏州橙石铸造有限公司 | A kind of heating system for material injection device of die casting machine |
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Effective date of registration: 20181203 Address after: 215000 First Complex Industrial Park of Exit Processing Zone 666 Jianlin Road, Suzhou High-tech Zone, Jiangsu Province Patentee after: SDT-Smart Diecasting Technology (Suzhou) Co., Ltd. Address before: 215151 The First Complementary Industrial Park of No. 666 Jianlin Road Export Processing Zone, Suzhou High-tech Zone, Jiangsu Province Patentee before: SUZHOU CHENGSHI CASTING CO., LTD. |