A kind of molding box of guide case cone and the formative method of this molding box
Technical field
The present invention relates to casting technology field, particularly a kind of formative method cast with molding box and this molding box.
Background technology
A foundry goods in process of production most important ring is mould assembling process, and mould assembling quality is directly connected to the globality of foundry goods at die joint place of making.Therefore mould assembling process should play the effect preventing mo(u)ld bottom half in die joint movement.Traditional mould assembling process generally realizes mo(u)ld bottom half and coordinates fixing object by means of only the method for boring at mo(u)ld bottom half placing box.But easily there is dislocation at die joint position in the foundry goods that this kind of method is made.Also there were some producers to release in recent years and lengthened molding box cone, and case was bored two ends and lengthen to reduce to occur mould shift in mould assembling process.But still there is many weak points in the method: (1) adds case cone weight, and mould assembling working strength increases; (2) case cone is still shorter relative to upper and lower molded dimension, and need many people to aim at mould assembling from different perspectives, process is loaded down with trivial details simultaneously; (3) if mo(u)ld top half is with more casting form, if dislocation occurs mould assembling process have apperance clashing and breaking, foundry goods is made to occur defect.Therefore the stroke change due to case cone in said method is little, and the large and upper mo(u)ld bottom half die joint mould shift problem of mould assembling process difficulty does not improve.
Summary of the invention
An object of the present invention, for the problems referred to above existed in existing molding box mould assembling, provides the molding box that a kind of guide case is bored, to prevent die joint dislocation in molding box mould assembling process.
Above-mentioned purpose of the present invention realizes like this, a kind of molding box of guide case cone, comprise top case and drag box, one of them molding box of the die joint place of described top case and drag box is provided with several guide cases cone, another molding box die joint place correspondence is provided with the internal taper hole of the guiding cone match of boring with guide case, described guide case cone center is provided with pilot hole one, in the molding box at described internal taper hole place, correspondence is provided with the pilot hole two coaxial with pilot hole one, described pilot hole one and the cooperation of pilot hole two interior guiding are provided with mould assembling guide post, the length of described mould assembling guide rod is greater than the height of the molding box of pilot hole two correspondence.
The beneficial effect of molding box structure of the present invention is adopted to be: by being equipped with pilot hole one, pilot hole two and mould assembling guide rod on top case and drag box, during mould assembling, mould assembling guide rod also coordinates importing pilot hole one through pilot hole two in advance, make to shift to an earlier date guide-localization during the mould assembling of top case whereabouts, and under the guide effect of mould assembling guide rod and pilot hole two, top case continues to fall and accurately mould assembling, effectively prevent from misplacing in mould assembling process, improve the quality of molding box mould assembling, and prevent from damaging apperance in mould assembling process.
As improvement of the present invention, described pilot hole two runs through place molding box, and described mould assembling guide post runs through pilot hole two, and mould assembling guide post one end extends into pilot hole one, and the other end stretches out pilot hole two place molding box.Before mould assembling, mould assembling guide post of the present invention coordinates in loading pilot hole two in advance, and during mould assembling, first another external part fits into the pilot hole one of guide case cone, then continues mould assembling process, the position of upper drag box, in advance along guide direction mould assembling, effectively prevents die joint from misplacing.
Import in pilot hole one for ease of the guide post accurate fit of mould assembling during mould assembling, one end that described mould assembling guide post stretches into pilot hole one is provided with the taper chamfering being convenient to lead, and another external part of described mould assembling guide post is vertically provided with pin.
During for being convenient to mould assembling further, the guiding of upper drag box aims at location, and described guide case cone and mould assembling guide post are provided with three groups of the distribution in triangular form along the die joint correspondence of molding box.Three guide-localization points of molding box vibrational power flow Triangle-Profile of the present invention both can accurately be located, again can simply anchor point quantity thus reduce the working strength of difficulty that location is aimed in mould assembling.
For ease of installation and the versatility of guide case cone, described guide case is bored the stiff end be connected with molding box and is provided with the taper stiff end with the conical surface end symmetrical shape that leads.The guide case cone of this structure can be general between different molding boxes, and guide case cone is easy for installation in using.
Two of object of the present invention is to provide a kind of formative method of the molding box adopting above-mentioned guide case to bore, comprise top case modeling process, drag box modeling process and mould assembling process, described guide case cone is arranged on drag box die joint place, and internal taper hole correspondence is arranged on top case die joint place; In described top case modeling process, the template of upper apperance is provided with the internal taper hole of some template boxes cone for the formation of top case, position and the quantity of described template box cone are corresponding with the internal taper hole of top case, described template box cone is provided with the tapered protrusion identical with the guiding conical surface that guide case is bored, tapered protrusion center is provided with centre bore, moulding guide post is preinstalled with in described centre bore, through back-up sand, jolt ramming, after molding, the template box cone position that top case is corresponding and moulding guide post position are formed with internal taper hole and pilot hole two respectively; Descend in described nowel modeling process in the template of apperance and be also provided with the internal taper hole of some template boxes cone for the formation of drag box, position and the quantity of described template box cone are bored corresponding with the guide case of drag box, described template box cone is provided with the tapered protrusion identical with the guiding conical surface that guide case is bored, through back-up sand, jolt ramming, after molding, the template box cone position that described top case is corresponding is formed with the taper installing hole for installing guide case cone; In described mould assembling process, guide case being bored cooperation is arranged in drag box taper installing hole, being run through respectively by described mould assembling guide post is arranged in the pilot hole two of top case, in drag box dropping process, the taper lead angle end of mould assembling guide post fits in the pilot hole one of guide case cone in advance, top case continues in dropping process, at pilot hole two with under the guiding mating reaction of mould assembling guide post, the guide case cone guiding of drag box coordinates the internal taper hole being inserted in top case interior until mould assembling completes.
For being convenient to the aligning location in mould assembling process further, described drag box is provided with three guide case cones of distribution triangular in shape, coordinates and be provided with three internal taper holes and mould assembling guide post in described top case.
Accompanying drawing explanation
Fig. 1 is the structural representation of the molding box mould assembling of guide case cone.
Fig. 2 is top case moulding schematic diagram.
Fig. 3 is drag box moulding schematic diagram.
Fig. 4 is mould assembling guide post schematic diagram.
Fig. 5 is the schematic diagram of guide case cone.
Fig. 6 is the schematic diagram of template box cone.
Wherein, 1 top case; 2 drag boxs; 3 die joints; 4 guide case cones; 4A leads the conical surface; 4B taper stiff end; 5 mould assembling guide posts; 5A taper chamfering; 5B pin; 6 pilot holes two; 7 pilot holes one; 8 templates; Apperance on 9; 10 template box cones; 10A tapered protrusion; 11 moulding guide posts; 12 times apperances.
Detailed description of the invention
Embodiment 1
As Fig. 1, Fig. 4 and Figure 5 shows that the molding box that guide case of the present invention is bored, comprise top case 1 and drag box 2, one of them molding box of die joint 3 place of top case 1 and drag box 2 is provided with several guide cases cone 4, in the present embodiment, guide case cone 4 is arranged on drag box 2, another molding box, namely top case 1 die joint 3 place correspondence is provided with the internal taper hole that the guiding conical surface 4A that bores 4 with guide case coordinates, guide case is bored 4 centers and is provided with pilot hole 1, in top case 1, correspondence is provided with the pilot hole two 6 coaxial with pilot hole 1, pilot hole 1 and the cooperation of pilot hole 26 interior guiding are provided with mould assembling guide post 5, mould assembling with the structure of guide post 5 as shown in Figure 4, the length of this mould assembling guide rod 5 is greater than the height of top case 1, and pilot hole 26 is for running through the through hole of top case 1, so that mould assembling guide post 5 runs through pilot hole 26 from the top down, so that make mould assembling guide post 5 one end stretch in pilot hole 1 in advance during mould assembling, the other end stretches out top case 1 upper end of pilot hole two, accurately enter in pilot hole 1 for ease of mould assembling guide post 5 during mould assembling, one end that mould assembling guide post 5 stretches into pilot hole 1 is provided with the taper chamfering 5A being convenient to lead, for ease of the installation of mould assembling with guide post 5, the external part that mould assembling guide post 5 stretches out top case is vertically provided with pin 5B, for ease of reducing mould assembling difficulty, guide case cone 4 and mould assembling guide post 5 are provided with three groups of the distribution in triangular form along die joint 3 correspondence of molding box, for ease of the fixed installation of guide case cone 4 and the versatility of raising guide case cone 4, the stiff ends that guide case cone 4 is connected with molding box are provided with the taper stiff end 4B holding symmetrical shape with the conical surface 4A that leads.
Embodiment 2
The formative method of the molding box of guide case cone of the present invention, comprises top case modeling process, drag box modeling process and mould assembling process, and in the present embodiment, guide case cone 4 is arranged on drag box 2 die joint place, and internal taper hole correspondence is arranged on top case 1 die joint place, as shown in Figure 2, in top case 1 modeling process, some template boxes cone 10 is provided with for the formation of the template 8 of top case internal taper hole before back-up sand, position and the quantity of template box cone 10 are corresponding with the internal taper hole of top case 1, as shown in Figure 6, template box cone 10 is provided with the tapered protrusion 10A identical with the guiding conical surface 4A shape that guide case is bored, tapered protrusion 10A center is provided with centre bore 10B, moulding guide post 11 is preinstalled with in centre bore 10B, through back-up sand, jolt ramming, after molding, the template box of top case 1 correspondence bores 10 positions and moulding guide post 11 position is formed with internal taper hole and pilot hole 26 respectively, as shown in Figure 3,11 are bored for the formation of the template 8 of drag box internal taper hole being also provided with some template boxes before back-up sand in nowel modeling process, the position of template box cone 11 and quantity and the guide case of drag box 2 are bored 4 corresponding, template box cone 11 is provided with the identical tapered protrusion 10A of guiding conical surface 4A boring 4 with guide case, through back-up sand, jolt ramming, after molding, the template box of drag box 2 correspondence is bored 10 positions and is formed for installing the taper installing hole that guide case bores 4, in mould assembling process as shown in Figure 1, being coordinated by guide case cone 4 is arranged in drag box 2 taper installing hole, being run through respectively by mould assembling guide post 5 is arranged in the pilot hole 26 of top case 1, in top case 1 dropping process, the taper lead angle 5A end of mould assembling guide post 5 fits in the pilot hole 1 of guide case cone in advance, top case 1 continues in dropping process, at pilot hole 26 with mould assembling with under the guiding mating reaction of guide post 5, the guide case cone guiding of drag box 2 coordinate be inserted in top case 1 internal taper hole in until mould assembling completes.
Molding box structure of the present invention and adopt the modeling method of this molding box structure, by in upper drag box mould assembling, top case 1 is made to enter guiding position in advance, mould assembling guide post 5 and pilot hole 26 coordinate guide effect under effectively prevent from misplacing in mould assembling process, avoid damaging core rod and die cavity, thus improve the quality of molding box mould assembling.
The present invention is not limited to above-described embodiment; such as; guide case cone 4 also can be arranged on the die joint place of top case 1; internal taper hole correspondence is arranged on drag box 2 die joint place; every on the basis of technical scheme disclosed by the invention; those skilled in the art is according to disclosed technology contents, and do not need performing creative labour just can make some to some technical characteristics wherein and replace and distortion, these are replaced and are out of shape all in the scope of protection of the invention.