CN104232904A - Method for Ni-Fe alloy production and Sn recovery from Ni-Sn ferroalloy scrap by high-sulfur coal sulfuration volatilization and oxidation slagging - Google Patents

Method for Ni-Fe alloy production and Sn recovery from Ni-Sn ferroalloy scrap by high-sulfur coal sulfuration volatilization and oxidation slagging Download PDF

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CN104232904A
CN104232904A CN201410479828.XA CN201410479828A CN104232904A CN 104232904 A CN104232904 A CN 104232904A CN 201410479828 A CN201410479828 A CN 201410479828A CN 104232904 A CN104232904 A CN 104232904A
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tin
slag
high sulphur
certain
nickel
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朱海涛
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World future (Beijing) development in science and technology company limited
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HUADE XUANLONG NEW MATERIAL SCIENCE & TECHNOLOGY Co Ltd
LONGJI SHIDAI (BEIJING) NEW ENERGY TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses a method for Ni-Fe alloy production and Sn recovery from Ni-Sn ferroalloy scrap by high-sulfur coal sulfuration volatilization and oxidation slagging. The method is characterized by comprising the process steps as follows: the Ni-Sn ferroalloy scrap is crushed to certain blockness, transferred into an intermediate frequency furnace or an electric furnace and then heated to certain temperature, a nitrogen gas spray gun is inserted into a molten pool for stirring after the material is in a molten state, and the high-sulfur coal is crushed to certain granularity and sprayed into the molten pool for a sulfuration volatilization reaction of Sn in the material; after the sulfuration reaction is finished, the high-sulfur coal is stopped from being sprayed into the furnace, certain slagging constituent is added into the molten pool for Ni-Fe liquid purification, and certain alkalinity of the molten pool is controlled in the process; after certain period, slag and Fe are completely separated, produced Ni-Fe liquid and slag are discharged from a Fe outlet and a slag outlet respectively, and resources including Ni, Fe and Sn are recovered effectively in the process. According to the method, the characteristic of high sulphur content of the high-sulfur coal is sufficiently utilized for Sn sulfidation treatment of the Ni-Sn ferroalloy scrap, the resources including Ni, Fe and Sn are recovered effectively, waste is treated by waste, the technological process is simple to operate, the production cost is lower, and broader industrial prospect is provided.

Description

A kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material oxidative slagging Rhometal and the method reclaiming tin
Technical field
The present invention relates to a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material and oxidative slagging Rhometal and the method reclaiming tin, belong to secondary resource field of comprehensive utilization.
Background technology
China's nickel supply is made up of two parts, and a part newly produces nickel ore concentrate supply, and this part accounts for 72.9% of nickel aggregate supply, and another part accounts for 27.1% from regeneration nickel, and along with the development of economic construction and Iron And Steel Industry, the demand of nickel constantly increases.Within 2010, estimate that Chinese nickel consumption reaches after 400,000 tons/year, China becomes nickel country of consumption the biggest in the world.Within 2010, Chinese nickel metal foundation reserves only have about 2,300,000 tons, and the exploration of 2010-2013 Chinese nickel minerals does not have major progress, if just gone down according to consumption like this, after 10 years, the nickel ore resource of China is by approach exhaustion gradually.Tin resource situation is similar with it, China's tin resource is based on lode tin, the higher-grade resource that the placer tin resource accounting for 88% is easily adopted after exploitation for many years, easily select disappears substantially, and the remaining difficulty that grade is low, silt content reaches that mostly is utilizes placer tin, and retained reserve accounts for 12% of tin resource.The lode tin resource of China can be little for the dew person of adopting, the overwhelming majority bury compared with dark, exploitation difficulty is large, wherein majority is again many metals mineral intergrowth, and selecting and smelting technology difficulty is large.Alleviate the resource pressure of China's copper, nickel resources, the utilising efficiency to secondary resource need be strengthened.
Nickel tin iron alloy waste material is increasing year by year simultaneously, the alloy components damaged in the waste material produced in the waste material produced when mainly comprising mechanical workout, smelting process, industrial sector and part etc.In addition, the nickel tin iron alloy waste material major part that domestic market circulates is bought on ground from Taiwan of Japan, Korea S and China etc., it is the waste material of electronic component factory output, its chemical composition, based on nickel, tin, iron, strengthens there is comparatively positive effect to alleviation China nickel, tin resource pressure undoubtedly to this recycling.But the Land use systems at present about this alloyed scrap is add as alloying element additive in the rear alloy manufacture craft of classification, and utilization ratio is on the low side and economy performance is poor.
At present, the method for material detin mainly contains two kinds:
The first, chloride volatility process, its basic ideas are evaporated with the whole fuming of its muriatic form by the object element in material, then carries out step-by-step processing to flue dust, reaches the object of solid materials separation and valuable metal enriching and recovering.
The second, sulfiding volatilization method, its basic ideas are in material, add vulcanizing agent richness fuel and air mixture burning blowing, make object element form corresponding sulfide and the process of volatilizing.General vulcanizing agent pyrite (FeS 2), it is weakly reducing atmosphere that fuel combustion keeps in stove, blows, to accelerate chemical reaction and volatilization under high temperature and intense agitation.
The present invention makes full use of the high feature of high sulphur coal sulphur content, and for its current utility value situation on the low side, carry out high sulphur coal sulfiding volatilization detin under adopting high temperature weakly reducing atmosphere, oxidative slagging removal of impurities processes nickel tin iron alloy, tin component in material is converted into SnS, SnO and volatilizes system, and it is reclaimed.Effectively reduce nickel tin iron alloy Theil indices on the one hand and realize the recovery to it, nickel tin iron alloy waste material recycling being made qualified ferronickel simultaneously.Therefore, this project implementation is significant to the high-efficiency comprehensive utilization of nickel tin iron alloy waste material.
Summary of the invention
The present invention is achieved through the following technical solutions: a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material oxidative slagging Rhometal and the method reclaiming tin, through following each step:
Technical scheme processing step of the present invention is:
Be transferred in electric furnace or intermediate frequency after nickel tin iron alloy waste material is crushed to certain lumpiness, electric furnace or intermediate frequency furnace heat up and remain on 1300 DEG C ~ 1550 DEG C, and material starts melting.Treat the abundant melting of material, vulcanizing agent high sulphur coal enters molten bath under spray gun effect, and sulfuration fuming reaction starts.In this process, inert gas torch is inserted in molten bath, stirs molten bath, and improve the dynamic conditions of reaction, the pressure that sprays into of gas is 0.15MPa ~ 1.2MPa.Produce the stanniferous flue gas of high temperature and carry out cooling and to gather dust (recovery tin) and carrying out washing treatment, enter air after reaching emptying requirement.In reaction process, add a certain amount of CaO and SiO 2etc. carrying out molten bath slag making removal of impurities.After held for some time has reacted, the qualified Rhometal of product and slag are discharged by iron notch and cinder notch respectively.
Concrete technology parameter in the above-mentioned processing step of the present invention is:
(1) slag former used is CaO, MgO, CaCO 3, SiO 2deng wherein one or more;
(2), in reaction process, the add-on of slag former is with basicity:
R = w ( CaO ) % + 1.4 w ( MgO ) % w ( SiO 2 ) %
Represent, basicity span of control is 1.2 ~ 1.4;
(1) sulphur content of vulcanizing agent high sulphur coal used is more than 3%, and add-on is with the amount of C/Sn (2,3) thing than representing, scope is 1.3 ~ 1.7;
(2) jetting pressure of high sulphur coal is 0.6-1.3MPa;
(3) melting curing time is 1-1.5 hour;
(4) described rare gas element is nitrogen, argon gas;
Pollution in further minimizing flue gas, reply high-temperature flue gas carries out gathering dust and carrying out washing treatment, enters air after reaching emptying requirement.
The beneficial effect that the present invention has:
1, the feature that this process makes full use high-sulfur sulfur content of coal is high, achieves the treatment of wastes with processes of wastes against one another;
2, technique suitability is comparatively extensive, and technology can extend to the recovery of tin in other stanniferous materials indirectly thus;
3, in material, tin obtains, on the basis of fully recovery, remaining ingredient being made qualified ferronickel, adequately achieving the comprehensive utilization of tin, nickel, iron resources;
4, technological process is simple to operate, and stove maintenance cost is low, and production cost is lower.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention.
Embodiment
Further illustrate flesh and blood of the present invention with example below, but content of the present invention is not limited to this.
Embodiment 1
Nickel tin iron alloy waste material (main chemical compositions is (unit: massfraction): TFe=31.39, Ni=50.24, Sn=18.37) 5t is transferred in intermediate frequency furnace after being crushed to certain lumpiness.Intermediate frequency furnace is warming up to 1400 DEG C and when material is in molten state, nitrogen gun is goed deep into molten bath stir reactive system, 1450 DEG C are warming up to and after being incubated 20min in stove, by high sulphur coal, (its main chemical compositions is (unit: massfraction): fixed carbon=76.56, ash content=15.39, fugitive constituent=4.78, S=3.27) to be crushed to granularity be 0.2-0.4mm, and the sulfiding volatilization reaction carrying out tin in material in molten bath is sprayed into by spray gun.Along with the carrying out of reaction, interval improves the position of nitrogen gun, and make it reach best to the mixing effect in molten bath, the pressure that sprays into of nitrogen maintains 0.4 ~ 0.8MPa, and Control for Kiln Temperature is at 1450 ~ 1500 DEG C.After vulcanization reaction completes (soaking time 60min), stop spraying into high sulphur coal in stove, and add certain slag former to molten bath and carry out the removal of impurities of ferronickel water, molten bath basicity remains on about 1.2.After 30min, be with slag iron to be separated completely after slag making has been reacted, institute produces ferronickel water and slag respectively by iron notch and slag notch releasing, product ferronickel water 4.0262.3t (nickeliferous 62.3%), in process, tin resource obtains efficient recovery.
Embodiment 2
Nickel tin iron alloy waste material (main chemical compositions is (unit: massfraction): TFe=32.08, Ni=50.37, Sn=17.55) 5t is transferred in intermediate frequency furnace after being crushed to certain lumpiness.Intermediate frequency furnace is warming up to 1400 DEG C and when material is in molten state, nitrogen gun is goed deep into molten bath stir reactive system, 1500 DEG C are warming up to and after being incubated 20min in stove, by high sulphur coal, (its main chemical compositions is (unit: massfraction): fixed carbon=76.96, ash content=15.69, fugitive constituent=5.28, S=4.17) to be crushed to granularity be 0.2-0.4mm, and the sulfiding volatilization reaction carrying out tin in material in molten bath is sprayed into by spray gun.Along with the carrying out of reaction, interval improves the position of nitrogen gun, and make it reach best to the mixing effect in molten bath, the pressure that sprays into of nitrogen maintains 0.9 ~ 1.1MPa, and Control for Kiln Temperature is at 1500 ~ 1550 DEG C.After vulcanization reaction completes (soaking time 40min), stop spraying into high sulphur coal in stove, and add certain slag former to molten bath and carry out the removal of impurities of ferronickel water, molten bath basicity remains on about 1.3.After 25min, be with slag iron to be separated completely after slag making has been reacted, institute produces ferronickel water and slag respectively by iron notch and slag notch releasing, product ferronickel water 4.08t (nickeliferous 63.4%), in process, tin resource obtains efficient recovery.
Embodiment 3
Nickel tin iron alloy waste material (main chemical compositions is (unit: massfraction): TFe=28.93, Ni=54.38, Sn=16.69) 3t is transferred in electric furnace after being crushed to certain lumpiness.Electric furnace is warming up to 1300 DEG C and when material is in molten state, nitrogen gun is goed deep into molten bath stir reactive system, 1400 DEG C are warming up to and after being incubated 30min in stove, by high sulphur coal, (its main chemical compositions is (unit: massfraction): fixed carbon=73.28, ash content=17.02, fugitive constituent=5.23, S=4.47) to be crushed to granularity be 0.2-0.4mm, and the sulfiding volatilization reaction carrying out tin in material in molten bath is sprayed into by spray gun.Along with the carrying out of reaction, interval improves the position of nitrogen gun, and make it reach best to the mixing effect in molten bath, the pressure that sprays into of nitrogen maintains 0.15 ~ 0.3MPa, and Control for Kiln Temperature is at 1400 ~ 1450 DEG C.After vulcanization reaction completes (soaking time 80min), stop spraying into high sulphur coal in stove, and add certain slag former to molten bath and carry out the removal of impurities of ferronickel water, molten bath basicity remains on about 1.4.After 30min, be with slag iron to be separated completely after slag making has been reacted, institute produces ferronickel water and slag respectively by iron notch and slag notch releasing, product ferronickel water 2.41t (nickeliferous 66.7%), in process, tin resource obtains efficient recovery.

Claims (7)

1. a high sulphur coal sulfiding volatilization nickel tin iron alloy waste material slag making Rhometal and the method reclaiming tin, it is characterized in that containing following processing step: nickel tin iron alloy waste material is transferred in intermediate frequency furnace or electric furnace after being crushed to certain lumpiness, material is warming up to certain temperature and after being in molten state, the inert gas torch such as nitrogen are goed deep into molten bath stir, sprayed into the sulfiding volatilization reaction carrying out tin in material in molten bath by spray gun after high sulphur coal is crushed to certain particle size, after having reacted, stop spraying into high sulphur coal in stove, add certain slag former to molten bath and carry out the removal of impurities of ferronickel water, control certain molten bath basicity, after setting-up time, treat that slag iron is separated completely, produce ferronickel water and slag and released by iron notch and slag notch respectively, nickel in process, iron, tin resource all obtains efficient recovery.
2. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, is characterized in that: in molten bath slag making dedoping step, slag former used is CaO, MgO, CaCO 3, SiO 2wherein one or more.
3. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, it is characterized in that: in reaction process, the add-on of slag former is with basicity:
R = w ( CaO ) % + 1.4 w ( MgO ) % w ( SiO 2 ) %
Represent, basicity span of control is 1.2 ~ 1.4.
4. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, it is characterized in that: the sulphur content of vulcanizing agent high sulphur coal used is more than 3%, add-on is with C/Sn (2,3) amount of substance is than representing, scope is 1.3 ~ 1.7.
5. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, is characterized in that: high sulphur coal jetting pressure is 0.6-1.3MPa.
6. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, is characterized in that: the melting curing time of material is 1-1.5 hour.
7. a kind of high sulphur coal sulfiding volatilization nickel tin iron alloy waste material according to claim 1 oxidative slagging Rhometal and the method reclaiming tin, is characterized in that: stirring rare gas element used is nitrogen, argon gas.
CN201410479828.XA 2014-09-18 2014-09-18 Method for Ni-Fe alloy production and Sn recovery from Ni-Sn ferroalloy scrap by high-sulfur coal sulfuration volatilization and oxidation slagging Pending CN104232904A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105002351A (en) * 2015-07-29 2015-10-28 昆明理工大学 Composite vulcanizing agent used for separating tin and iron in iron-tin ore through roasting method and preparation method thereof
CN107151743A (en) * 2017-04-25 2017-09-12 昆明理工大学 A kind of pyrite vulcanization corronil waste material makes copper matte regulus and the method for reclaiming dilval
CN107557585A (en) * 2017-09-07 2018-01-09 昆明鼎邦科技股份有限公司 A kind of method of gold-tin alloy separation

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736112A (en) * 2009-12-25 2010-06-16 昆明理工大学 Method for fusing and reducing iron from copper residue by blowing inert gas
CN103614572A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for sulfuration volatilization of tin-containing materials by utilization of high-sulfur coal dust
CN103614555A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for efficiently separating and enriching tin from nickel-tin-iron alloy scrap
CN103614607A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for preparing stainless steel raw materials through smelting reduction of hot copper slags under action of nickel-containing materials

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736112A (en) * 2009-12-25 2010-06-16 昆明理工大学 Method for fusing and reducing iron from copper residue by blowing inert gas
CN103614572A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for sulfuration volatilization of tin-containing materials by utilization of high-sulfur coal dust
CN103614555A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for efficiently separating and enriching tin from nickel-tin-iron alloy scrap
CN103614607A (en) * 2013-09-12 2014-03-05 昆明理工大学 Method for preparing stainless steel raw materials through smelting reduction of hot copper slags under action of nickel-containing materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105002351A (en) * 2015-07-29 2015-10-28 昆明理工大学 Composite vulcanizing agent used for separating tin and iron in iron-tin ore through roasting method and preparation method thereof
CN107151743A (en) * 2017-04-25 2017-09-12 昆明理工大学 A kind of pyrite vulcanization corronil waste material makes copper matte regulus and the method for reclaiming dilval
CN107557585A (en) * 2017-09-07 2018-01-09 昆明鼎邦科技股份有限公司 A kind of method of gold-tin alloy separation
CN107557585B (en) * 2017-09-07 2019-03-15 昆明鼎邦科技股份有限公司 A kind of method of gold-tin alloy separation

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