CN104231152A - Preparation method of concrete thickener - Google Patents

Preparation method of concrete thickener Download PDF

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Publication number
CN104231152A
CN104231152A CN201410529763.5A CN201410529763A CN104231152A CN 104231152 A CN104231152 A CN 104231152A CN 201410529763 A CN201410529763 A CN 201410529763A CN 104231152 A CN104231152 A CN 104231152A
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sodium
concrete
preparation
minor comonomer
unsaturated
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CN104231152B (en
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钱珊珊
李楠
丁蓓
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Jiangsu Olite New Materials Co., Ltd.
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Jiangsu China Railway ARIT New Materials Co Ltd
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Abstract

The invention discloses a preparation method of a concrete thickener. The preparation method of the concrete thickener comprises subjecting small unsaturated amide monomers, small unsaturated hydroxyl-ester monomers and small unsaturated sulfoacid monomers to aqueous phase radical polymerization under the combined action of a redox system composed of initiating agent and reducing agent to obtain polymerized products; adjusting the PH of the polymerized products to be 6-7; adding water into the polymerized water to obtain the concrete thickener at a concentration of 3-10wt%. According to the preparation method of the concrete thickener, the product performance can be adjusted by controlling the molecular weight of the polymerized products, so that high reaction velocity can be obtained, organic solvent can be omitted, and being non-toxic and pollution-free and simple in operation can be achieved. The concrete thickener prepared through the method can avoid segregation under the premise of achieving high water retention, thereby guaranteeing the slump resisting performance of concrete and achieving stable product performance.

Description

A kind of preparation method of concrete thickening material
Technical field
The present invention relates to a kind of preparation method of concrete thickening material, be related specifically to a kind of concrete synthetic method adopting radical polymerization to prepare concrete thickening material.
Background technology
The reinforcement of concrete thickening material was succeeded in developing by West Germany at first in 1974, within 1977, was formally applied in engineering.Japan continues research equipment Imported From German EMH Company patent in 1978, and existing more than ten companies have developed more than ten and plant thickener products at present, and quantities reaches millions of square metres.1984, China's oil research institute successfully developed Propylene Series anti-dispersant, and name UWB type water-holding agent, is proposed again SCR Mierocrystalline cellulose series thickening material, finds application, obtain good social benefit and economic gain in multinomial heavy construction.
Thickening material chemically composition sees mainly polymeric admixture, is divided into several large classes such as polyacrylamide, cellulose family, polyacrylic and xanthan gum.High molecular thickening material needs less amount just can reach required viscosity, and most water-soluble high-molecular compound is not only used for thickening material, and is used for suspension agent, dispersion agent etc.Polyacrylamide mainly includes polyacrylamide, the multipolymer of acrylamide and the hydrolysate etc. of polyacrylamide.Mierocrystalline cellulose series is more, as methylcellulose gum, ethyl cellulose, Walocel MT 20.000PV, Natvosol, hydroxy propylene Mierocrystalline cellulose etc.They are all water-soluble powdery substances, and can be used to the viscosity improving aqueous phase, can alleviate segregation and the bleeding of concrete mix to a certain extent, reach the object of thickening, general consumption is no more than 0.5% of gelling material.
Viscosity modifier majority used at present both at home and abroad be can soluble high molecular polymer, and Mierocrystalline cellulose series, up-to-date achievement in research comprises Welland resin, namely welan gum, in addition gellan gum, determines excellent glue etc.Most viscosity modifier effectively can reduce bleeding on the one hand, concrete slump divergence is made again to reduce but then, water requirement increases, need to add more water reducer to maintain the required slump, and it is many and polycarboxylate water-reducer compatibleness is bad, difficulty of construction is increased, and its application receives obvious restriction.The viscosity modifier dissolution raties such as existing ether of cellulose are slow, expensive, and dissolution rate is slow, and while minimizing bleeding, cause the slump to reduce, difficulty of construction is increased, market receptance is low.
Summary of the invention
The object of the invention is the preparation method providing a kind of concrete thickening material in order to improve the deficiencies in the prior art, its segregation reducing agent again under the prerequisite of high water conservation, ensure that concrete slump retaining.
Technical scheme of the present invention is: a kind of preparation method of concrete thickening material, and its concrete steps are as follows:
1) by the oxidation-reduction system acting in conjunction that unsaturated acyl amine minor comonomer, unsaturated hydroxy ester class minor comonomer, unsaturated sulfonic acid class minor comonomer form at initiator and reductive agent, carry out 3 ~ 5 hours aqueous phase Raolical polymerizables under remaining on the temperature of 35 ~ 80 DEG C and obtain copolymerization product; The mass ratio of wherein said unsaturated acyl amine minor comonomer, unsaturated hydroxy ester class minor comonomer, unsaturated sulfonic acid class minor comonomer, initiator and reductive agent is 1:(0.1 ~ 2): (0.1 ~ 1): (0.03 ~ 0.2): (0.01 ~ 0.1);
2) with alkali lye by step 1) pH value that is obtained by reacting copolymerization product is adjusted to 6 ~ 7, add water and obtain the concrete thickening material that mass concentration is 3 ~ 10%.
Above-mentioned unsaturated acyl amine minor comonomer general formula R 1cONR 2r 3represent, wherein R 1be alkyl or the alkoxyl group of 2 ~ 6 carbon atoms, R 2, R 3be alkyl or the H of 1 ~ 4 carbon atom; Described unsaturated hydroxy ester class minor comonomer general formula R 4cOOR 5oH represents, wherein R 4, R 5be the ethylenic unsaturation alkyl of 1 ~ 4 carbon atom, alkylidene group or alkyl; Described unsaturated sulfonic acid class minor comonomer general formula R 6sO 3m represents, wherein R 6be the unsaturated olefin substrate of 3 ~ 8 carbon atoms, M is H, metal ion, ammonium or organic amino group.
Preferably above-mentioned unsaturated acyl amine minor comonomer is N-caprolactam, N, the one or more combination of N-DMAA, N, N-acrylamide, N-isopropylacrylamide, NVP, N-vinyl acetamide, N-vinyl formamide, N-methyl-Nvinylacetamide, N-alkyl acrylate or N-alkylmethacrylate, described unsaturated hydroxy ester class minor comonomer is the one or more combination of acrylate, Hydroxyethyl acrylate, the positive butyl ester of vinylformic acid hydroxyl, hydroxymethylacrylate methyl esters, hydroxymethylacrylate ethyl ester, hydroxyethyl methyl esters, hydroxyethyl methylacrylate, hydroxyethyl methacrylate n-propyl, described unsaturated sulfonic acid class minor comonomer is sodium allyl sulfonate, 2-acrylamide-2-methylpro panesulfonic acid (AMPS), Sodium styrene sulfonate, sodium vinyl sulfonate, methallylsulfonic acid sodium, methyl allyloxy sodium sulfonate, allyl sulphonic acid amine, styrene sulfonic acid amine, vinyl sulfonic acid amine, methallylsulfonic acid amine, methyl allyloxy sulfanilic acid, allyl sulphonic acid potassium, styrene sulfonic acid potassium, vinyl sulfonic acid potassium, the one or more combination of methallylsulfonic acid potassium or methyl allyloxy potassium sulfonate.
Preferably described initiator is persulfuric acid thing or superoxide.Preferably described initiator is one or more combinations of hydrogen peroxide, ammonium persulphate, Sodium Persulfate or Potassium Persulphate.Preferably described reductive agent is one or more combinations of sodium bisulfite, S-WAT, rongalite, sodium ascorbate, SODIUM ISOVITAMIN C or sodium hypophosphite.Preferably described alkali lye is one or more combinations of potassium hydroxide, sodium hydroxide or calcium hydroxide.
The present invention is in conjunction with concrete practical situation, synthesized agent for polyacrylic acid thickening, cellulose ethers thickening effectiveness can be reached, and can carry out composite with polycarboxylate water-reducer, when not affecting concrete slump, improve concrete bleeding, segregation phenomenon, greatly reduce difficulty of construction, and be conducive to preparing high slump concrete.
The inventive method adopts radical polymerization synthesis concrete thickening material, and technique is simple, and imparts the new function of thickening material, improves concrete education resistance, in turn ensure that concrete slump retaining.
Beneficial effect:
1. the abundant raw material source that utilizes of the inventive method.
2. the concrete thickener products prepared of the inventive method, can carry out composite with polycarboxylate water-reducer.
3. the concrete thickener products prepared of the inventive method, improves concrete bleeding, segregation phenomenon, in turn ensure that concrete slump retaining.
4. the concrete thickener products that prepared by the inventive method is made into stable performance after the aqueous solution, not stratified during storage, do not precipitate, and is convenient to transport.
5. the concrete thickener products prepared of the inventive method, reduces difficulty of construction greatly, and is conducive to preparing high slump concrete.
6. the inventive method is safe and reliable in the whole preparation process of concrete thickener products of preparation, operation steps is simple and convenient, not with an organic solvent, and nontoxic pollution-free, the advantage such as environmentally safe.
Embodiment
Below by embodiment, technical solution of the present invention is described in further detail.
Embodiment 1
N-caprolactam 10g, acrylate 20g and sodium allyl sulfonate 10g are added in reactor and stirs, then the aqueous solution containing 2g hydrogen peroxide and 0.3g sodium ascorbate is dripped respectively, keep temperature 35 DEG C, react after 3 hours, obtain copolymerization product; Regulate pH to 6 with sodium hydroxide solution, add water and obtain the concrete thickening material of 3wt% concentration.
Embodiment 2
N,N-DMAA 10g, Hydroxyethyl acrylate 1g and Sodium styrene sulfonate 1g are added in reactor, stirs, then the aqueous solution of liquid containing ammonium sulfate 0.3g and 0.1g S-WAT was dripped respectively, keep temperature 45 C, react after 4 hours, obtain copolymerization product; Regulate pH to 6 with potassium hydroxide solution, add water and obtain the concrete thickening material of 4wt% concentration.
Embodiment 3:
N, N-acrylamide 10g, hy-droxybutyl 10g and sodium vinyl sulfonate 5g are added in reactor, stirs, then the aqueous solution containing Potassium Persulphate 1g and 0.6g sodium bisulfite is dripped respectively, keep temperature 50 C, react after 4.5 hours, obtain copolymerization product; Regulate pH to 7 with sodium hydroxide solution, add water and obtain the concrete thickening material of 5wt% concentration.
Embodiment 4:
N-isopropylacrylamide 10g, hydroxymethylacrylate methyl esters 15g, Hydroxyethyl acrylate 5g and methylpropene sodium sulfonate 10g are added in reactor, stir, then the aqueous solution containing ammonium persulphate 0.85g and 0.5g sodium ascorbate is dripped respectively, keep temperature 55 DEG C, react after 5 hours, obtain copolymerization product; Regulate pH to 6 with sodium hydroxide and aqua calcis, add water and obtain the concrete thickening material of 6wt% concentration.
Embodiment 5:
NVP 10g, hydroxymethylacrylate ethyl ester 5g, the positive butyl ester 5g of vinylformic acid hydroxyl and 2-acrylamide-2-methylpro panesulfonic acid 5g are added in reactor, stir, then the aqueous solution containing Sodium Persulfate 0.11g, Potassium Persulphate 1.2g and 0.9g sodium ascorbate is dripped respectively, keep temperature 60 C, react after 3 hours, obtain copolymerization product; Regulate pH to 7 with sodium hydroxide and potassium hydroxide solution, add water and obtain the concrete thickening material of 7wt% concentration.
Embodiment 6:
N-vinyl acetamide 10g, hydroxyethyl methyl esters 10g and 2-acrylamide-2-methylpro panesulfonic acid 10g are added in reactor, stir, then drip the aqueous solution containing hydrogen peroxide 1.8g and 0.8g rongalite respectively, keep temperature 65 DEG C, react after 3.5 hours, obtain copolymerization product; Regulate pH to 7 with potassium hydroxide solution, add water and obtain the concrete thickening material of 8wt% concentration.
Embodiment 7:
N-vinyl formamide 10g, hydroxyethyl methylacrylate 16g and 2-acrylamide-2-methylpro panesulfonic acid 7g are added in reactor, stir, then the aqueous solution containing Potassium Persulphate 1.6g and 0.6g saccharosonic acid is dripped respectively, keep temperature 70 C, react after 4 hours, obtain copolymerization product; Regulate pH to 6 with sodium hydroxide solution, add water and obtain the concrete thickening material of 9wt% concentration.
Embodiment 8:
N-methyl-Nvinylacetamide 10g, hydroxyethyl methacrylate n-propyl 14g, methyl allyloxy sodium sulfonate 2g and 2-acrylamide-2-methylpro panesulfonic acid 8g are added in reactor, stir, then respectively containing the aqueous solution dripping ammonium persulphate 0.8g and 0.4g sodium hypophosphite, keep temperature 75 DEG C, react after 4.5 hours, obtain copolymerization product; Regulate pH to 6 with aqua calcis, add water and obtain the concrete thickening material of 10wt% concentration.
Embodiment 9:
N-alkyl acrylate 10g, Hydroxyethyl acrylate 10g, the positive butyl ester 5g of vinylformic acid hydroxyl, sodium vinyl sulfonate 5g, methallylsulfonic acid sodium 4g are added in reactor, stir, then the aqueous solution containing Potassium Persulphate 0.5g and 0.1g saccharosonic acid is dripped respectively, keep temperature 80 DEG C, react after 5 hours, obtain copolymerization product; Regulate pH to 7 with potassium hydroxide solution, add water and obtain the concrete thickening material of 5wt% concentration.
Embodiment 10:
N-alkylmethacrylate 10g, the positive butyl ester 8g of vinylformic acid hydroxyl, sodium allyl sulfonate 5g and Sodium styrene sulfonate 5g are added in reactor, stir, then the aqueous solution containing Potassium Persulphate 1.4g and 0.6g sodium ascorbate is dripped respectively, keep temperature 80 DEG C, react after 5 hours, obtain copolymerization product; Regulate pH to 6 with sodium hydroxide solution, add water and obtain the concrete thickening material of 6wt% concentration.
By FANN rotational viscosimeter (r rotor=1.8415, r stator=1.8415, h stator=1.8415, d circular clearance=1.8415, r rotor=1.8415, instrument(al)constant K=300.0 (spring F1)) thickening effectiveness that embodiment 1 carries out cement paste to embodiment 10 gained sample is detected, select commercially available a kind of concrete thickening material methylcellulose gum to do reference.
The cement paste viscosity of the different sample of table 3
Testing concrete performance: to embodiment 10 gained sample, concrete strength inspection is carried out to embodiment 1 with reference to GB8076-2008 " concrete admixture ".The solid volume of admixture folding is 0.05g, as can be seen from following table, compare with blank the embodiment 1 that with the addition of admixture and arrive embodiment 10 gained sample 3 days, 7 days, within 28 days, ultimate compression strength is all greater than blank sample, illustrates that the thickening of this concrete thickening material does not affect concrete strength simultaneously.
The mechanical performance of concrete of the different sample of table 2

Claims (7)

1. a preparation method for concrete thickening material, its concrete steps are as follows:
1) by the oxidation-reduction system acting in conjunction that unsaturated acyl amine minor comonomer, unsaturated hydroxy ester class minor comonomer, unsaturated sulfonic acid class minor comonomer form at initiator and reductive agent, carry out 3 ~ 5 hours aqueous phase Raolical polymerizables under remaining on the temperature of 35 ~ 80 DEG C and obtain copolymerization product; The mass ratio of wherein said unsaturated acyl amine minor comonomer, unsaturated hydroxy ester class minor comonomer, unsaturated sulfonic acid class minor comonomer, initiator and reductive agent is 1:(0.1 ~ 2): (0.1 ~ 1): (0.03 ~ 0.2): (0.01 ~ 0.1);
2) with alkali lye by step 1) pH value that is obtained by reacting copolymerization product is adjusted to 6 ~ 7, add water and obtain the concrete thickening material that mass concentration is 3 ~ 10%.
2. preparation method according to claim 1, is characterized in that described unsaturated acyl amine minor comonomer general formula R 1cONR 2r 3represent, wherein R 1be alkyl or the alkoxyl group of 2 ~ 6 carbon atoms, R 2, R 3be alkyl or the H of 1 ~ 4 carbon atom; Described unsaturated hydroxy ester class minor comonomer general formula R 4cOOR 5oH represents, wherein R 4, R 5be the ethylenic unsaturation alkyl of 1 ~ 4 carbon atom, alkylidene group or alkyl; Described unsaturated sulfonic acid class minor comonomer general formula R 6sO 3m represents, wherein R 6be the unsaturated olefin substrate of 3 ~ 8 carbon atoms, M is H, metal ion, ammonium or organic amino group.
3. preparation method according to claim 1, it is characterized in that described unsaturated acyl amine minor comonomer is N-caprolactam, N, the one or more combination of N-DMAA, N, N-acrylamide, N-isopropylacrylamide, NVP, N-vinyl acetamide, N-vinyl formamide, N-methyl-Nvinylacetamide, N-alkyl acrylate or N-alkylmethacrylate, described unsaturated hydroxy ester class minor comonomer is the one or more combination of acrylate, Hydroxyethyl acrylate, the positive butyl ester of vinylformic acid hydroxyl, hydroxymethylacrylate methyl esters, hydroxymethylacrylate ethyl ester, hydroxyethyl methyl esters, hydroxyethyl methylacrylate, hydroxyethyl methacrylate n-propyl, described unsaturated sulfonic acid class minor comonomer is sodium allyl sulfonate, 2-acrylamide-2-methylpro panesulfonic acid, Sodium styrene sulfonate, sodium vinyl sulfonate, methallylsulfonic acid sodium, methyl allyloxy sodium sulfonate, allyl sulphonic acid amine, styrene sulfonic acid amine, vinyl sulfonic acid amine, methallylsulfonic acid amine, methyl allyloxy sulfanilic acid, allyl sulphonic acid potassium, styrene sulfonic acid potassium, vinyl sulfonic acid potassium, the one or more combination of methallylsulfonic acid potassium or methyl allyloxy potassium sulfonate.
4. preparation method according to claim 1, is characterized in that described initiator is persulfuric acid thing or superoxide.
5. preparation method according to claim 1, is characterized in that described initiator is one or more combinations of hydrogen peroxide, ammonium persulphate, Sodium Persulfate or Potassium Persulphate.
6. preparation method according to claim 1, is characterized in that described reductive agent is one or more combinations of sodium bisulfite, S-WAT, rongalite, sodium ascorbate, SODIUM ISOVITAMIN C or sodium hypophosphite.
7. preparation method according to claim 1, is characterized in that described alkali lye is one or more combinations of potassium hydroxide, sodium hydroxide or calcium hydroxide.
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CN104560350A (en) * 2014-12-30 2015-04-29 江苏奥莱特新材料有限公司 Concrete pumping pipeline lubricant and preparation method thereof
CN105418865A (en) * 2015-12-23 2016-03-23 南京东开化工科技有限公司 Novel high-molecular-block dispersing agent, preparation method and application thereof
CN106565129A (en) * 2015-10-09 2017-04-19 中建西部建设股份有限公司 Thickening agent for lightweight aggregate concrete
CN106632859A (en) * 2016-12-12 2017-05-10 江苏中铁奥莱特新材料股份有限公司 Preparation method of starch grafting concrete thickener
CN106699984A (en) * 2016-07-10 2017-05-24 济南大学 Lightweight aggregate floating inhibitor for lightweight aggregate concrete and preparation method of lightweight aggregate floating inhibitor
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CN109369859A (en) * 2018-08-16 2019-02-22 武汉源锦建材科技有限公司 Concrete tackifying type viscosity regulator and preparation method thereof
CN109516734A (en) * 2017-09-20 2019-03-26 天津超能建材有限公司 Pervious concrete and preparation method thereof
CN110922141A (en) * 2019-12-20 2020-03-27 上海申昆混凝土集团有限公司 Super-dispersion-resistant and segregation-resistant concrete and preparation method and construction process thereof
CN111285965A (en) * 2020-03-10 2020-06-16 刘翠芬 Slow-release concrete water-retaining agent and preparation method thereof
CN111533483A (en) * 2020-05-15 2020-08-14 中国铁道科学研究院集团有限公司铁道建筑研究所 Efficient thixotropic agent for tunnel lining concrete and preparation method thereof
CN112062496A (en) * 2020-07-31 2020-12-11 国网冀北电力有限公司 Foam stabilizing thickener and preparation method thereof
CN112062898A (en) * 2020-07-31 2020-12-11 国网冀北电力有限公司 Calcium-resistant concrete thickener and preparation method thereof
CN113651912A (en) * 2021-06-30 2021-11-16 扬州科苑化工有限公司 PAM anionic liquid thickener
CN114180929A (en) * 2021-12-10 2022-03-15 江苏博思通新材料有限公司 Self-repairing material for concrete superfine cracks and preparation method thereof
CN116496022A (en) * 2023-06-27 2023-07-28 石家庄市长安育才建材有限公司 Thickening agent for coarse sand concrete and preparation method thereof

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CN103539889A (en) * 2013-10-15 2014-01-29 中建商品混凝土成都有限公司 Anti-segregating agent used for concrete, and preparation method thereof
CN103788283A (en) * 2014-01-17 2014-05-14 广州市东雄化工有限公司 Hydrophobic modified associative thickener and preparation method thereof

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CN104560350A (en) * 2014-12-30 2015-04-29 江苏奥莱特新材料有限公司 Concrete pumping pipeline lubricant and preparation method thereof
CN104560350B (en) * 2014-12-30 2017-06-13 江苏中铁奥莱特新材料股份有限公司 A kind of concrete pumping pipe lubricant and preparation method thereof
CN106565129A (en) * 2015-10-09 2017-04-19 中建西部建设股份有限公司 Thickening agent for lightweight aggregate concrete
CN105418865B (en) * 2015-12-23 2018-05-29 南京东开化工科技有限公司 A kind of polymer blocks dispersant and preparation method and application
CN105418865A (en) * 2015-12-23 2016-03-23 南京东开化工科技有限公司 Novel high-molecular-block dispersing agent, preparation method and application thereof
CN106699984B (en) * 2016-07-10 2019-05-17 济南大学 A kind of lightweight aggregate floating inhibitor and preparation method thereof for lightweight aggregate concrete
CN106699984A (en) * 2016-07-10 2017-05-24 济南大学 Lightweight aggregate floating inhibitor for lightweight aggregate concrete and preparation method of lightweight aggregate floating inhibitor
CN106746878A (en) * 2016-11-29 2017-05-31 长沙加美乐素化工有限公司 A kind of viscosity modifier and preparation method thereof
CN106632859A (en) * 2016-12-12 2017-05-10 江苏中铁奥莱特新材料股份有限公司 Preparation method of starch grafting concrete thickener
CN109516734A (en) * 2017-09-20 2019-03-26 天津超能建材有限公司 Pervious concrete and preparation method thereof
CN109369859A (en) * 2018-08-16 2019-02-22 武汉源锦建材科技有限公司 Concrete tackifying type viscosity regulator and preparation method thereof
CN110922141A (en) * 2019-12-20 2020-03-27 上海申昆混凝土集团有限公司 Super-dispersion-resistant and segregation-resistant concrete and preparation method and construction process thereof
CN111285965A (en) * 2020-03-10 2020-06-16 刘翠芬 Slow-release concrete water-retaining agent and preparation method thereof
CN111533483A (en) * 2020-05-15 2020-08-14 中国铁道科学研究院集团有限公司铁道建筑研究所 Efficient thixotropic agent for tunnel lining concrete and preparation method thereof
CN112062496A (en) * 2020-07-31 2020-12-11 国网冀北电力有限公司 Foam stabilizing thickener and preparation method thereof
CN112062898A (en) * 2020-07-31 2020-12-11 国网冀北电力有限公司 Calcium-resistant concrete thickener and preparation method thereof
CN112062496B (en) * 2020-07-31 2023-02-03 国网冀北电力有限公司 Foam stabilizing thickener and preparation method thereof
CN113651912A (en) * 2021-06-30 2021-11-16 扬州科苑化工有限公司 PAM anionic liquid thickener
CN114180929A (en) * 2021-12-10 2022-03-15 江苏博思通新材料有限公司 Self-repairing material for concrete superfine cracks and preparation method thereof
CN116496022A (en) * 2023-06-27 2023-07-28 石家庄市长安育才建材有限公司 Thickening agent for coarse sand concrete and preparation method thereof

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