CN104209754A - Automatic machining equipment for supporting wheel side covers - Google Patents
Automatic machining equipment for supporting wheel side covers Download PDFInfo
- Publication number
- CN104209754A CN104209754A CN201410440548.8A CN201410440548A CN104209754A CN 104209754 A CN104209754 A CN 104209754A CN 201410440548 A CN201410440548 A CN 201410440548A CN 104209754 A CN104209754 A CN 104209754A
- Authority
- CN
- China
- Prior art keywords
- saddle
- wheel side
- side cover
- thrust wheel
- column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/36—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission in which a servomotor forms an essential element
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Machine Tool Units (AREA)
Abstract
The invention provides automatic machining equipment for supporting wheel side covers. The automatic machining equipment for supporting wheel side covers comprises a control device, a base, saddles and stand columns, wherein a clamping mechanism, a clamping driving mechanism and a saddle driving mechanism are installed on each saddle, an installation rack is arranged on each stand column, one end of each installation rack is fixedly connected onto the corresponding stand column, a spindle box is installed at the other end of each installation rack, a servo motor, a cutter installation part and a cutter driving mechanism are respectively installed on each spindle box, and the control device controls the operation time sequence of the clamping driving mechanism, the saddle driving mechanisms, the servo motors and the cutter driving mechanisms. Therefore, the machining of a plurality of installation holes and a plurality of planes can be finished in one clamping step only, and the machining accuracy is higher; since all machining processes are finished on the same equipment, the production line is short, the risk that semi-finished products are damaged or oxidized during transfer is avoided during machining, the reject rate of products is lower and the production efficiency is effectively improved.
Description
Technical field
The present invention relates to the process equipment of the required thrust wheel side cover used of the military project such as engineering machinery or the tank machineries such as a kind of excavator, bull-dozer, especially a kind of automatically processing device of thrust wheel side cover.
Background technology
Thrust wheel is parts in the crawler type military project mechanical back plane four-wheel one such as the tracked construction equipment such as excavator, bull-dozer or tank band, is mainly used in the weight supporting this kind of engineering machinery or military project machinery, allows crawler belt advance along wheel.The wheel body two ends of each thrust wheel are provided with two thrust wheel side covers, and it is different from the wheel body of thrust wheel, thrust wheel side cover is not generally revolving body, and process is comparatively complicated, and therefore the production efficiency of thrust wheel side cover seriously constrains the production efficiency of thrust wheel.
Be illustrated in figure 1 general thrust wheel side cover structure, processing this kind of thrust wheel side cover traditionally generally uses common milling machine or drilling machine to process, owing to thrust wheel side cover having multiple installing hole coordinated with other parts and coordinating plane, the size of each installing hole, Working position and Working position different, screwed hole is also needed to carry out the operations such as tapping, the Working position of each gentle plane and machining accuracy are also different, need to use multiple stage milling machine or drilling machine equipment to process, thrust wheel side cover needs multiple bearing and clamping in process, affect machining accuracy, in addition, because needs use multiple stage milling machine or drilling machine equipment, whole machining production line is longer, not only take up room, and the semi-finished product in process repeatedly shift between each process equipment, add workpiece to be bruised and oxidized probability, simultaneously, in process, occupied material is relatively many, the operative employee needed is also more, add production cost.
Certainly, also traditional numerical control machining center can be adopted to process thrust wheel side cover, but this kind of numerical control machining center general device cost is higher, exceed the ability to bear of medium-sized and small enterprises, and although the thrust wheel side cover of this kind of Cutter Body Processing with Machining Center only needs clamped one time, machining accuracy is higher, but the process-cycle is longer, effectively can not improve the production efficiency of thrust wheel side cover.
Summary of the invention
The object of the present invention is to provide that a kind of machining accuracy is high, processing cost is low and the automatically processing device of the thrust wheel side cover that production efficiency is higher.
To achieve these goals, the present invention adopts following technical scheme:
A kind of automatically processing device of thrust wheel side cover, comprise control device, base, be arranged on the saddle on described base and column, described saddle is provided with the clamping device for clamping thrust wheel side cover, for the clamp drive mechanism driving described clamping device to convert station, and for driving the saddle driving mechanism of described saddle horizontal movement, described column is provided with installing rack, one end of described installing rack is fixedly connected on described column, the other end is provided with main spindle box, described main spindle box is separately installed with the servomotor of the main axis driven on described main spindle box, the tool mounting portion be connected with described main shaft and the cutter drives mechanism driving described tool mounting portion to move up and down, described control device controls described clamp drive mechanism, described saddle driving mechanism, the work schedule of described servomotor and described cutter drives mechanism.
Adopt technique scheme, saddle can need to move in horizontal plane according to processing, clamping device can need to convert different processing stations according to processing, only need clamped one time just can complete the processing of multiple installing hole and multiple plane, compared with the processing mode of conventional multi clamping, machining accuracy is higher; Because each manufacturing procedure all completes on same equipment, production line is short, and action required person is less, the risk that semi-finished product in process are not yet bruised or are oxidized in transfer process, product fraction defective is lower, effectively reduces processing cost, and improves production efficiency.
As a modification of the present invention, described clamping device comprises the right angle roll-over table be arranged on described saddle.Need the plane of processing due to thrust wheel side cover or be parallel to each other, otherwise mutually vertical, there is no complicated inclined-plane, adopt right angle roll-over table under satisfied upset workpiece converts the prerequisite of different processing stations, the manufacturing cost of process equipment can be reduced as much as possible.
As a modification of the present invention, described saddle driving mechanism comprises and drives described saddle transverse shifting and the cross motor that vertically moves and longitudinal motor respectively, described cross motor to be arranged in described column and to be positioned at the bottom of described column, and described longitudinal motor is arranged on the side of described saddle.By above-mentioned improvement, make the layout of whole process equipment more reasonable, easy to operate.Adopt motor higher as the feed accuracy of driving mechanism simultaneously, effectively improve machining accuracy.
As a modification of the present invention, the one end described installing rack being provided with described main spindle box is also provided with tool magazine, the cutter of processing needed for described thrust wheel side cover is placed with in described tool magazine, cutter-exchange mechanism is provided with between described tool magazine and described tool mounting portion, the top of described column is provided with the tool changing cylinder driving described cutter-exchange mechanism to carry out tool changing action, and the work schedule of described tool changing cylinder is controlled by described control system.By above-mentioned improvement, make process equipment have automatic tool changer function, automaticity is higher.
As a further improvement on the present invention, described clamping device being provided with two or more for fixing the clamping position of described thrust wheel side cover, clamping position described in each and being arranged in a linear.By above-mentioned improvement, make the once clamping of clamping device can clamp two or more part simultaneously, improve working (machining) efficiency.
Further improve as of the present invention, described base is provided with two or more column and two or more saddle, column described in each and saddle described in each are arranged in a linear respectively.By above-mentioned improvement, a process equipment has multiple processing stations, the processing progress of each processing stations is mutually asynchronous, operator is when clamping the part on one of them processing stations, other machining position are still in automatic process, operate multiple processing stations by an operator, realize the raising of production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatically processing device of thrust wheel side cover of the present invention support force side cover to be processed;
Fig. 2 is the structural representation of the automatically processing device of thrust wheel side cover of the present invention;
Fig. 3 is the front view of the automatically processing device of thrust wheel side cover of the present invention;
Fig. 4 is the top view of the automatically processing device of thrust wheel side cover of the present invention;
Fig. 5 is the side view of the automatically processing device of the loud and clear side cover of intelligence of the present invention.
In figure, corresponding sign is as follows:
100-thrust wheel side cover; 1-base;
2-saddle; 21-workbench;
3-column; 4-clamping device;
41-right angle roll-over table; 42-locating piece;
5-saddle driving mechanism; The longitudinal motor of 51-;
6-installing rack; 7-main spindle box;
71-servomotor; 72-tool mounting portion;
73-cutter drives mechanism; 8-tool magazine;
81-tool changing cylinder.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described further.
Be illustrated in figure 1 the thrust wheel side cover 100 that the process equipment of the present embodiment is to be processed, the blank of this thrust wheel side cover 100 is cast member or forge piece, need first to process the centre bore of thrust wheel side cover 100 and two sides before processing as locating hole and locating surface, certainly, those skilled in the art can carry out suitable adjustment to the structure of thrust wheel side cover 100 as required.Locating hole and/or locating surface also can select other position according to actual needs.
As Figure 2-Figure 5, the automatically processing device of the thrust wheel side cover that the present embodiment provides, comprise control device (not shown), base 1, be arranged on saddle 2 on base 1 and column 3, saddle 2 has a workbench 21, workbench 21 is provided with the clamping device 4 for clamping thrust wheel side cover 100, for driving clamping device 4 to convert the clamp drive mechanism (not shown) of station and the saddle driving mechanism 5 for driving saddle 2 to move in the horizontal plane.In the present embodiment, clamping device 4 comprises the right angle roll-over table 41 be arranged on the workbench 21 of saddle 2 and the locating piece 42 be arranged on right angle roll-over table 41, right angle roll-over table 41 is provided with two for clamping the clamping position (not shown) of the blank of thrust wheel side cover 100 to be processed, clamping position is using the centre bore of thrust wheel side cover 100 as locating hole, the mode of concrete clamping and fixing thrust wheel side cover 100 can be conventional mode, each clamping position is other is provided with locating piece 42, locating piece 42 can prevent from adding man-hour thrust wheel side cover 100 and rotate along the axis of centre bore.Right angle roll-over table 41 can with its at central shaft in the horizontal plane for rotating shaft, along clockwise or counterclockwise upset, it often overturns 90 ° of angles, then the processed station conversion of thrust wheel side cover 100 is once.Also can there be two or more clamping position, and concrete quantity can be arranged according to actual needs, and the quantity no matter clamping position is how many, and linearly being arranged on right angle roll-over table 41 is all answered in clamping position.Clamp drive mechanism can be arranged on base 1 or column 3, also can place separately and not link together with base 1 or column 3.Right angle roll-over table 41 and clamp drive mechanism 5 can buy existing right angle roll-over table and clamp drive mechanism on market, employ coltfoal RNA-250 right angle, field, Japanese Tianjin roll-over table in the present embodiment, this right angle roll-over table realizes upset and the location of 0 ° ± 90 ° by pneumatic mode, and it uses external source of the gas.
In order to express easily, with the left and right directions of the automatically processing device of thrust wheel side cover in Fig. 4 for transverse direction, above-below direction is longitudinally, saddle driving mechanism 5 comprises driving saddle 2 transverse shifting and the cross motor (not shown) vertically moved and longitudinal motor 51 respectively, cross motor and longitudinal motor 51 can be servomotors common in prior art, and are all by driving the rotation of screw rod control the transverse shifting of saddle 2 or vertically move.Cross motor to be arranged in column 3 and to be positioned at the bottom of column 3, and longitudinal motor 51 is arranged on the side of saddle 2, and concrete setting position can be arranged according to actual needs.
Column 3 is vertically placed, and is provided with installing rack 6, and installing rack 6 is arranged with column 3 is mutually vertical, and namely installing rack 6 is horizontal positioned.One end of installing rack 6 is fixedly connected on column 3, the other end is provided with main spindle box 7 and tool magazine 8, main spindle box 7 is separately installed with the servomotor 71 of the main axis on drive shaft case 7, the tool mounting portion 72 be connected with the main shaft on main spindle box 7, the cutter drives mechanism 73 that drives tool mounting portion 72 to move up and down, cutter drives mechanism 73 can be driving mechanism common in prior art, as servomotor or knife striking cylinder.
Be placed with the cutter needed for processing thrust wheel side cover 100 in tool magazine 8, between tool magazine 8 and tool mounting portion 72, be provided with cutter-exchange mechanism.The top of column 3 is provided with the tool changing cylinder 81 driving cutter-exchange mechanism to carry out tool changing action, tool magazine 8, cutter-exchange mechanism and tool changing cylinder 81 can be tool magazine of the prior art, cutter-exchange mechanism and tool changing cylinder, in the present embodiment, employ holy outstanding board BT40 disk manipulator tool magazine, the parts of the disk manipulator tool magazine buying of this model comprise by tool magazine, cutter-exchange mechanism and tool changing cylinder.
Control device controls the work schedule of clamp drive mechanism, saddle driving mechanism 5, servomotor 71, cutter drives mechanism 73 and tool changing cylinder 81.
In the present embodiment, base 1 is provided with two columns 3 and two saddles 2, certainly, the quantity of column 3 and saddle 2 also can be arranged according to actual needs.Each column 3 and each saddle 2 are arranged in a linear respectively, and each column 3 forms a machining cell with corresponding saddle 2 respectively, and namely each machining cell is side by side and arranges towards same direction.The work schedule of each machining cell is different, and like this, when operator is when operating one of them machining cell, other machining cells are still in automatic machining state, make an operator can operate multiple machining cell, improve man efficiency.
Above by reference to the accompanying drawings to invention has been detailed description; but embodiments of the present invention are not limited in above-mentioned embodiment; those skilled in the art can make various distortion to the present invention according to prior art; to be altered to bottom column 3 etc. as the position of tool changing cylinder 81 there being column 3 top, these all belong to protection scope of the present invention.
Claims (6)
1. the automatically processing device of a thrust wheel side cover, it is characterized in that, comprise control device, base, be arranged on the saddle on described base and column, described saddle is provided with the clamping device for clamping thrust wheel side cover, for the clamp drive mechanism driving described clamping device to convert station, and for driving the saddle driving mechanism of described saddle horizontal movement, described column is provided with installing rack, one end of described installing rack is fixedly connected on described column, the other end is provided with main spindle box, described main spindle box is separately installed with the servomotor of the main axis driven on described main spindle box, the tool mounting portion be connected with described main shaft and the cutter drives mechanism driving described tool mounting portion to move up and down, described control device controls described clamp drive mechanism, described saddle driving mechanism, the work schedule of described servomotor and described cutter drives mechanism.
2. the automatically processing device of thrust wheel side cover as claimed in claim 1, it is characterized in that, described clamping device comprises the right angle roll-over table be arranged on described saddle.
3. the automatically processing device of thrust wheel side cover as claimed in claim 1, it is characterized in that, described saddle driving mechanism comprises and drives described saddle transverse shifting and the cross motor that vertically moves and longitudinal motor respectively, described cross motor to be arranged in described column and to be positioned at the bottom of described column, and described longitudinal motor is arranged on the side of described saddle.
4. the automatically processing device of thrust wheel side cover as claimed in claim 1, it is characterized in that, the one end described installing rack being provided with described main spindle box is also provided with tool magazine, the cutter of processing needed for described thrust wheel side cover is placed with in described tool magazine, cutter-exchange mechanism is provided with between described tool magazine and described tool mounting portion, the top of described column is provided with the tool changing cylinder driving described cutter-exchange mechanism to carry out tool changing action, and the work schedule of described tool changing cylinder is controlled by described control system.
5. the automatically processing device of the thrust wheel side cover as described in claim arbitrary in claim 1-4, it is characterized in that, described clamping device being provided with two or more for fixing the clamping position of described thrust wheel side cover, clamping position described in each and being arranged in a linear.
6. the automatically processing device of the thrust wheel side cover as described in claim arbitrary in claim 1-4, it is characterized in that, described base is provided with two or more column and two or more saddle, column described in each and saddle described in each are arranged in a linear respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410440548.8A CN104209754A (en) | 2014-09-01 | 2014-09-01 | Automatic machining equipment for supporting wheel side covers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410440548.8A CN104209754A (en) | 2014-09-01 | 2014-09-01 | Automatic machining equipment for supporting wheel side covers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104209754A true CN104209754A (en) | 2014-12-17 |
Family
ID=52091876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410440548.8A Pending CN104209754A (en) | 2014-09-01 | 2014-09-01 | Automatic machining equipment for supporting wheel side covers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104209754A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637709A (en) * | 2016-03-31 | 2018-10-12 | 泉州市华茂机械设备有限公司 | A kind of improved thrust wheel side cover processing roll-over table |
| CN108655798A (en) * | 2018-07-02 | 2018-10-16 | 东莞市同振五金机械有限公司 | A kind of automatic tool changer vertical machine and its lasting processing method |
| CN113618494A (en) * | 2021-07-29 | 2021-11-09 | 安庆中船动力配套有限公司 | Numerical control finish machining device and method for explosion surface of cylinder cover of marine diesel engine |
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| JP2000326171A (en) * | 1999-05-20 | 2000-11-28 | Olympus Optical Co Ltd | Multi-axis machining center and machining method by means of said multi-axis machining center |
| CN101856789A (en) * | 2010-05-27 | 2010-10-13 | 莱芜市数控机床研究所 | Gantry numerical-control milling and grinding integrated lathe of fixed column and movable beam type |
| CN103302497A (en) * | 2013-06-08 | 2013-09-18 | 泉州市华盛机械设备有限公司 | Novel caterpillar section numerical control boring and drilling all-in-one machine |
| CN203426795U (en) * | 2013-06-07 | 2014-02-12 | 又允贸易有限公司 | Horizontal five-surface processing equipment |
| CN104002200A (en) * | 2014-04-25 | 2014-08-27 | 李良平 | Vertical-horizontal composite multi-axis numerical control machining center |
| CN204123082U (en) * | 2014-09-01 | 2015-01-28 | 泉州市华盛机械设备有限公司 | A kind of automatically processing device of thrust wheel side cover |
-
2014
- 2014-09-01 CN CN201410440548.8A patent/CN104209754A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000326171A (en) * | 1999-05-20 | 2000-11-28 | Olympus Optical Co Ltd | Multi-axis machining center and machining method by means of said multi-axis machining center |
| CN101856789A (en) * | 2010-05-27 | 2010-10-13 | 莱芜市数控机床研究所 | Gantry numerical-control milling and grinding integrated lathe of fixed column and movable beam type |
| CN203426795U (en) * | 2013-06-07 | 2014-02-12 | 又允贸易有限公司 | Horizontal five-surface processing equipment |
| CN103302497A (en) * | 2013-06-08 | 2013-09-18 | 泉州市华盛机械设备有限公司 | Novel caterpillar section numerical control boring and drilling all-in-one machine |
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| CN204123082U (en) * | 2014-09-01 | 2015-01-28 | 泉州市华盛机械设备有限公司 | A kind of automatically processing device of thrust wheel side cover |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637709A (en) * | 2016-03-31 | 2018-10-12 | 泉州市华茂机械设备有限公司 | A kind of improved thrust wheel side cover processing roll-over table |
| CN108655798A (en) * | 2018-07-02 | 2018-10-16 | 东莞市同振五金机械有限公司 | A kind of automatic tool changer vertical machine and its lasting processing method |
| CN113618494A (en) * | 2021-07-29 | 2021-11-09 | 安庆中船动力配套有限公司 | Numerical control finish machining device and method for explosion surface of cylinder cover of marine diesel engine |
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Application publication date: 20141217 |