A kind of cleaning device of solar panel and cleaning method
Technical field
The present invention relates to the servicing unit field of solar cell, especially relate to the automatic flushing device of solar panel.
Background technology
The life-span of solar panel is 20 ~ 30 years, its surface panel glass long term exposure is in air, dust is attached on glass, can have a strong impact on light transmission, if being blocked, the sunlight of its a certain position will affect the conversion efficiency of this plate or whole header box cell panel, even can form hot spot effect, finally burn out monoblock cell panel.In the northern area of China, weather is drier, more easily dirty at the surface deposition of cell panel, affect light transmittance, and the installation site of general cell panel is relatively high, clean cumbersome, so the automatic cleaning of solar panel is a very important problem.Automatic flushing device of the prior art, adopts the parts clean surface of similar wiper, exists rubber components easily aging, easily produces cut or cell panel itself is caused to the defects such as damage in wiping process; Also more complicated of the transmission mechanism of existing automatic cleaning technology, and be with transmission and chaindriven mode long term exposure in the sun, also easy aged deterioration; The cleaning performance of prior art, does not still reach the best, is mainly to lean on separately the one in blowing, water spray or bristle, is difficult to the cleaning performance that reaches best; Cleaning device be difficult to directly contact by wipe surfaces, thereby very difficult guarantee cleaning effect.
Summary of the invention
The object of the invention is exactly the cleaning device that proposes a kind of solar panel for the defect of above-mentioned existence, for cell panel watch crystal being carried out to full-automatic thoroughly cleaning, solve because of cell panel glass dust foreign material cover affect generating efficiency and produce hot spot effect, cleaning part easily aging, clean the problems such as track drive system is too complicated and easily aging and cleaning performance is not good, and then generating efficiency and the useful life of raising solar panel.
For achieving the above object, the present invention solves the problems of the technologies described above by following technical proposals:
A kind of solar panel cleaning device, comprises power supply, power line, pump, pump line, cleaning reserve tank, plastic flexible pipe, wash bowl and cleans track, the power of pump is provided by power supply; Clean reserve tank splendid attire cleaning fluid; Pump is drawn cleaning fluid and the cleaning fluid after pressurization is flowed to wash bowl by plastic flexible pipe from clean reserve tank by pump line; The main part of wash bowl is hollow structure with holes, and one end is connected with pump by plastic flexible pipe, other end sealing, and the hole of wash bowl main part is positioned at the side-lower of wash bowl, is straight line parallel with the axis of wash bowl; The two ends cooperation of wash bowl is provided with rotary roller, and roller can, along cleaning rail moving, drive wash bowl mobile on cell panel surface, in the hole on while wash bowl surface, sprays high-pressure cleaning liquid, and cell panel surface is cleaned.Utilize this device, wash bowl can be mobile along cell panel surface under the promotion of cleaning fluid, in the time that roller moves to the curved bend pars convoluta that cleans track, wash bowl generation autobiography, start oppositely mobile, thereby realize under the effect by means of other external force not, wash bowl, in solar panel surface reciprocating motion to be cleaned, reaches cleaning performance.
Further, a described cleaning reserve tank can be corresponding to several pumps in whole photovoltaic plant and cell panel to be cleaned, and a described power supply can be controlled several pumps in whole photovoltaic plant.
Good effect of the present invention is: pump can be given cleaning fluid supercharging, cleaning fluid after supercharging sprays from the hole of wash bowl, because all holes are linear array, so the liquid stream ejecting is row's straight line, in the case of not by with other external force and complicated transmission mechanism, promote wash bowl and move in the opposite direction, both reached the effect of large-area cleaning, avoid again complex transmission cost high, long term exposure easy aging problem in air;
In assembling process, left and right is cleaned track two ends and is not sealed, the opening part of the concave structure of cleaning rail section is staggered relatively, both the roller of being convenient to wash bowl two ends assembles with it, can effectively limit again roller moves towards the direction that deviates from solar panel surface, simple in structure, easy to assembly, successful;
The opening part that cleans the concave structure of track adds the kink of bending to the inside, can further limit roller axially moving left and right along wash bowl, thereby limit the wash bowl degree of freedom in the horizontal direction, there is equally effect simple in structure, easy to assembly.
Clean the curved bend pars convoluta that track two ends are bent upwards, can be by so simple structure, the position of wash bowl and roller is raise, allow wash bowl depart from solar panel surface, under the effect of cleaning fluid reaction force and gravity, wash bowl generation rotation, change the injection direction of cleaning fluid, thereby change the moving direction of wash bowl, realize in the situation that not needing other external force and complicated transmission mechanism to help, wash bowl can be in cell panel surface reciprocating motion, simple in structure, it is convenient to realize, and economic benefit is obvious;
The main part outside of wash bowl is set with dismountable brush cover, and brush puts offers hole, when suit, matches with the hole of wash bowl, can ensure that cleaning fluid sprays from hole; Brush cover can be dismantled and change clothes, and saves material, improves cleaning effect; Brush the material that overlaps softnesses such as adopting lint cover or plastics bristle, direct and cell panel Surface Contact, can, to the surperficial cut that produces of cell panel, also can not improve the effect of cleaning and wiping by matching purge liquid, and limits freely rotating of wash bowl.
In sum, utilize this solar panel cleaning device and cleaning method, can effectively reduce the complexity of structure, reduce costs, easy to assembly, avoid the ageing failure of various parts and material, do not need external force to drive, realize the reciprocating motion of wash bowl, improve cleaning performance.
brief description of the drawings:
Fig. 1 is solar panel cleaning device overall schematic
Figure 2 shows that a kind of wash bowl structural design of the present invention schematic diagram
Figure 3 shows that a kind of track structure design diagram that cleans of the present invention
Figure 4 shows that a kind of rail section structural design schematic diagram that cleans of the present invention
Figure 5 shows that a kind of rail section that cleans of the present invention improves structural design schematic diagram
Figure number explanation:
1. power supply; 2. clean reserve tank; 3. pump line; 4. pump; 5. plastic flexible pipe; 6. cell panel; 7. wash bowl; 8. roller; 9. clean track; 10. power line; 71. holes, 91. curved bend pars convolutas, 92. kinks.
embodiment:
In order to understand better the present invention, describe technical scheme of the present invention in detail below in conjunction with accompanying drawing, but the present invention is not limited thereto.
Consult shown in accompanying drawing 1, this solar panel automatic flushing device, comprises power supply 1, cleaning reserve tank 2, pump line 3, pump 4, plastic flexible pipe 5, wash bowl 7, roller 8, cleans track 9, power line 10.Power supply 1 provides power by power line 10 for pump 2; Clean 2 casees splendid attire cleaning fluids of deposit; Pump 4 extracts cleaning fluid by pump line 3 from clean reserve tank 2, and by plastic flexible pipe 5, cleaning fluid is flowed to wash bowl 7; The two ends assembling roller 8 of wash bowl 7; Roller 8 is entrenched in and cleans the interior rolling of track 9, makes the surperficial parallel of wash bowl 7 at cell panel 6; Clean track 9 and be arranged on the both sides of solar panel and parallel to each other.
Consult shown in accompanying drawing 2, multiple holes 71 are offered on the surface of wash bowl, and hole 71 is used for spraying cleaning fluid, and the spacing in each hole 71 is identical and be straight line, and this straight line is parallel with the axis of wash bowl.
Consult shown in accompanying drawing 3, clean the two ends of track 9 and do not seal, with facilitate wash bowl and roller are worked good after entirety in two ends embedding track.Clean the structural design of track 9, can limit wash bowl 7 and vertically move toward the direction that deviates from cell panel surface to be cleaned, further, the kink 92 that cleans rail section spill opening part can limit better wash bowl and move axially along self.Clean the two ends of track 9 and set up curved bend pars convoluta 91, the effect of this design is to realize when wash bowl moves to curved bend pars convoluta 91 starting to rise along curved bend pars convoluta, in the process rising, there is rotation, thereby change the injection direction of cleaning fluid, realize automatically turning around of wash bowl, start oppositely to move, clean the surface of cell panel 6.
Concrete enforcement principle and step are: cleaning fluid is flowed to wash bowl by pump, cleaning fluid sprays from the hole of wash bowl side-lower, start to clean cell panel surface, while is due to the reaction force of the cleaning fluid of ejection, make wash bowl towards a side shifting contrary with ejection cleaning fluid, start to clean constantly whole cell panel surface.In the time that wash bowl arrives the track arc bend at two ends along cleaning rail moving, under the reaction of jet cleaning liquid, start to rise along the camber line of track arc bend, now, wash bowl is subject to spraying the reaction force F of cleaning fluid, act on the contact position of wash bowl and curved in tracks portion, and along wash bowl tangentially upwards; Wash bowl and inner cleaning fluid thereof are subject to gravity G straight down; Be subject to cleaning the holding power N of track, the direction of this power is along the line of wash bowl and the contact point of curved in tracks portion and the centre of form of wash bowl upwards.The F that makes a concerted effort of G and N
gN
F
GN=
Wherein θ is the angle of what two power of N of G.
In the time that wash bowl rises along curved in tracks portion, N increases gradually, and θ reduces gradually, therefore easily learn F
gNgradually increase, direction is contrary with F, and with not conllinear of F.In the time that wash bowl rises to enough radians, F
gNwith these two of F oppositely and not the power of conllinear will wash bowl be produced to enough large moment of torsion, make wash bowl generation rotation, change the angle of the cleaning fluid spraying in wash bowl, thereby make the opposite side ejection of cleaning fluid from wash bowl, then under the promotion of cleaning fluid, wash bowl starts to slide in the other direction along cleaning track, continues to clean cell panel surface.In the time that wash bowl slides into the other end that cleans guide rail, again run into bend, can repeat again said process, thereby realize wash bowl as long as have in the situation of high-pressure cleaning liquid therein, will be along cleaning track reciprocating motion, thus reach the object on cleaning solar energy cell plate surface.Being a little of this scheme, in the situation that not using haulage gear and transmission mechanism, wash bowl is in conjunction with self features of shape that cleans track, under the effect of high-pressure cleaning liquid self, can realize the cleaning repeatedly to cell panel surface, until the supply of cutoff high cleaning fluid just can quit work.This scheme is simple in structure, easily realizes, and saves power, and with respect to the technical scheme of dynamic device and draw-gear, useful life can be longer.
The a lot of slant settings in solar panel surface in practical application, better absorb sunlight on one side, and now cleaning track should be parallel with cell panel surface accordingly, and above-mentioned implementation step stands good.
The material of wash bowl can adopt polyvinyl chloride (PVC) plastics, through experimental verification, be that 8m, caliber are the pump that 15mm, power output are 90w when adopting H-Max, and select the plastic tube of external diameter 50mm, wall thickness 2.0mm as the making material of wash bowl, the number of perforate is 7, when aperture is 2mm, the reciprocal washing motion of wash bowl is the most steady.
As a further improvement on the present invention, wash bowl outer surface is the brush cover that can change.In order to ensure not affect the high-pressure cleaning liquid ejection in wash bowl, brush puts perforate, and the position of perforate overlaps with the position of wash bowl outer surface perforate.
For reaching better cleaning performance, in coordinating High-Pressure Water to rinse, brush cover contacts with the surface of cell panel glass, by slip on glass, friction, further improves cleaning performance.Brush cover adopts aging-resistant material, can be lint cover or plastics bristle.
Clean reserve tank can collect and lay in water/rainwater, thereby reach water-saving object.