CN104175932A - Sisal hemp car foot mat and production method thereof - Google Patents
Sisal hemp car foot mat and production method thereof Download PDFInfo
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- CN104175932A CN104175932A CN201310205307.0A CN201310205307A CN104175932A CN 104175932 A CN104175932 A CN 104175932A CN 201310205307 A CN201310205307 A CN 201310205307A CN 104175932 A CN104175932 A CN 104175932A
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Abstract
The invention discloses a sisal hemp car foot mat which comprises a surface layer, a middle layer and a bottom layer, wherein the surface layer is arranged as a sisal hemp fiber cloth layer; a dacron punched felt is arranged on the middle layer; a rubber layer is arranged as the bottom layer. The sisal hemp car foot mat has the advantages that the sisal hemp fiber cloth layer is arranged on the surface and has the advantages of damp-poof property, anti-skidding property, anti-static property, wear resistance, easiness in cleaning, high cost performance, and the like; the dacron punched felt is arranged on the middle layer, the dacron punched felt is excellent in air permeability, strong in warm-keeping property, soft and low in cost, and the production cost of the car foot mat is reduced to a certain degree; the rubber layer is arranged as the bottom layer and is used for preventing skidding. The production method for the sisal hemp car foot mat provided by the invention has the advantages that the sisal hemp car foot mat which is unlikely to hide germs, stain, fade and deform and easy to clean can be produced, and meanwhile, the sisal hemp fiber cloth layer, the dacron punched felt and the rubber layer in the sisal hemp car foot mat are unlikely to fall off, and the surface of the rubber layer is smooth and odorless.
Description
Technical field
The present invention relates to a kind of natural fiber goods, especially a kind of sisal hemp automatic foot-mat and production method thereof.
Background technology
Along with social development, the improving constantly of people's living standard, automobile has become the vehicle of every household indispensability.In automotive trim arranges, automatic foot-mat is absolutely necessary the same.Automatic foot-mat is the automotive trim parts that integrate water suction, dust suction, decontamination, sound insulation, protected host blanket five large radical functions.Automatic foot-mat belongs to interior decorating and fitting product, and the cleaning in protection car outside car, plays beautiful and comfortable effect of interspersing.The quality of foot pad, the aesthetics of pattern can directly affect the appreciation effect in car and use comfort.
On market, the material of automatic foot-mat generally has rubber, plastics, cladding peace hair etc.Because vapour interior space is little, airtight, so the selection of foot pad must be environment-protective no-smell.Rubber mat easy cleaning, anti-skidding, but easily yellowing, poor durability.Plastics foot pad is yielding, easily aging.Cladding foot pad durability is good, but not anti-skidding and expensive.Flat dry foot pad is easily put aside grieshoch, bad cleaning.When selecting foot pad, car owner can select some to be not easy to hide germ, is not covered with dust, the environment-friendly type foot pad of antifade, indeformable, easy cleaning, is therefore necessary existing automatic foot-mat to improve.
Summary of the invention
The object of the invention is a kind of sisal hemp automatic foot-mat designing in order to solve the deficiency of above-mentioned technology, this sisal hemp automatic foot-mat be difficult for to be hidden germ, is not covered with dust, antifade, indeformable, easy cleaning.
The sisal hemp automatic foot-mat that the present invention is designed, comprises top layer, interlayer and bottom, and described top layer is sisal fiber layer of cloth, and described interlayer is terylene needled felt, and described bottom is rubber layer.
As preferably:
Described terylene needled felt surface density is 250g/m
2-500g/m
2.
Described rubber layer thickness is 2mm to 5mm.
The sisal hemp automatic foot-mat that the present invention is designed, described top layer is sisal fiber layer of cloth, and sisal fiber is to extract the agave plant blade of from 5 to 7 years, has easy weaving, and color and luster is pure white, strong but pliable in texture, powerful large, acid and alkali-resistance, withstanding corrosion, the feature such as be difficult for skidding.Sisal fiber is spun into the product that sisal fiber layer of cloth is a kind of All Pure Nature, its moisture content, can be with environmental change moisture absorption or emit moisture and come adjusting ambient and air themperature.It also has protection against the tide, anti-skidding, and electrostatic prevention is wear-resisting, easily cleaning, cost performance advantages of higher; Described interlayer is terylene needled felt, and terylene needled felt permeability is good, and warmth retention property is strong, and softness and low price have reduced the productive costs of automatic foot-mat to a certain extent; Described bottom is rubber layer, and rubber layer setting is for anti-skidding.
The present invention has also designed a kind of production method of sisal hemp automatic foot-mat, comprises the steps:
A. with sisal fiber yarn, on loom, by certain rule of drifting along, be made into sisal fiber cloth;
B. polyester staple fiber is passed through to shredding, combing, is paved into polyster fibre net, then cross lapping machine is crossed to by polyster fibre Netcom, laying becomes multi-layered web, by pre-needling machine, hangnail machine, main-needling machine, polyster fibre net is punctured repeatedly again, hook strip is fiber reinforced, forms terylene needled felt;
C. at terylene needled felt surface uniform, lay one deck hot melt adhesive, in gelatination furnace heating, temperature is controlled between 100 ℃ to 120 ℃, above then melting while hot is closely compounded in sisal fiber cloth.
D. naturally cooling;
E. Carpet Adhesive is evenly coated in to the bottom surface of terylene needled felt, wherein the packing ratio in Carpet Adhesive is 1:1, and spread is 600-900 gram/meter;
F. then carrying out pressure roller presses;
G. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃ to 170 ℃, and the time of baking is 7 minutes to 10 minutes;
H. after cooling, carry clot, according to vehicle, need size to carry out cutting.As preferably:
In described Carpet Adhesive, latex composition is carboxylic styrene butadiene latex or natural rubber latex.
Adopt the production method of the designed sisal hemp automatic foot-mat of the present invention, can produce and be difficult for hiding germ, be not covered with dust, the sisal hemp automatic foot-mat of antifade, indeformable, easy cleaning, and in sisal hemp automatic foot-mat, sisal fiber layer of cloth, terylene needled felt and rubber layer are difficult for departing from, and rubber layer surface flat bed, free from extraneous odour.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of embodiment 1 sisal hemp automatic foot-mat;
In figure: top layer 1, interlayer 2, bottom 3.
The specific embodiment
Below by embodiment, the invention will be further described by reference to the accompanying drawings.
Embodiment 1:
As shown in Figure 1, the described sisal hemp automatic foot-mat of the present embodiment, comprises top layer 1, interlayer 2 and bottom 3, and described top layer 1 is sisal fiber layer of cloth, and described interlayer 2 is terylene needled felt, and described bottom 3 is rubber layer, and described terylene needled felt surface density is 350g/m
2, described rubber layer thickness is 2mm.
The described sisal hemp automatic foot-mat of the present embodiment, described top layer 1 is sisal fiber layer of cloth, sisal fiber is to extract the agave plant blade of from 5 to 7 years, has easy weaving, color and luster is pure white, strong but pliable in texture, powerful large, acid and alkali-resistance, withstanding corrosion, the feature such as be difficult for skidding.Sisal fiber is spun into the product that sisal fiber layer of cloth is a kind of All Pure Nature, its moisture content, can be with environmental change moisture absorption or emit moisture and come adjusting ambient and air themperature.It also has protection against the tide, anti-skidding, and electrostatic prevention is wear-resisting, easily cleaning, cost performance advantages of higher; Described interlayer 2 is terylene needled felt, and terylene needled felt permeability is good, and warmth retention property is strong, and softness and low price have reduced the productive costs of automatic foot-mat to a certain extent; Described bottom 3 is rubber layer, and rubber layer setting is for anti-skidding.
Significantly, above-described embodiment also can be had a corresponding simple change: described terylene needled felt surface density can be at 250g/m
2-500g/m
2between change arbitrarily; Described rubber layer thickness can be changed arbitrarily between 2mm to 5mm.
Embodiment 2:
The production method of the described sisal hemp automatic foot-mat of the present embodiment, comprises the steps:
A. with sisal fiber yarn, on loom, by certain rule of drifting along, be made into sisal fiber cloth;
B. polyester staple fiber is passed through to shredding, combing, is paved into polyster fibre net, then cross lapping machine is crossed to by polyster fibre Netcom, laying becomes multi-layered web, by pre-needling machine, hangnail machine, main-needling machine, polyster fibre net is punctured repeatedly again, hook strip is fiber reinforced, forms terylene needled felt;
C. at terylene needled felt surface uniform, lay one deck hot melt adhesive, in gelatination furnace heating, temperature is controlled at 100 ℃, above then melting while hot is closely compounded in sisal fiber cloth.
D. naturally cooling;
E. Carpet Adhesive is evenly coated in to the bottom surface of terylene needled felt, wherein in Carpet Adhesive, the packing ratio of carboxylic styrene butadiene latex and extending agent is 1:1, and spread is 800 grams/meter;
F. then carrying out pressure roller presses;
G. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃, and the time of baking is 8 minutes;
H. after cooling, carry clot, according to vehicle, need size to carry out cutting.
Adopt the production method of the designed sisal hemp automatic foot-mat of the present invention, can produce and be difficult for hiding germ, be not covered with dust, the sisal hemp automatic foot-mat of antifade, indeformable, easy cleaning, and in sisal hemp automatic foot-mat, sisal fiber layer of cloth, terylene needled felt and rubber layer are difficult for departing from, and rubber layer surface flat bed, free from extraneous odour.
Significantly, above-described embodiment also can be had a corresponding simple change:
In described step e, spread can be changed arbitrarily between 600-900 gram/meter;
In described step g, the temperature of baking oven is controlled and can between 160 ℃ to 170 ℃, be changed arbitrarily, and the time of baking can change arbitrarily between 7 minutes to 10 minutes;
In described Carpet Adhesive, latex composition can also be natural rubber latex.
Specific embodiment described herein is only to design of the present invention explanation for example.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (5)
1. a sisal hemp automatic foot-mat, comprises top layer (1), interlayer (2) and bottom (3), it is characterized in that described top layer (1) is for sisal fiber layer of cloth, and described interlayer (2) is terylene needled felt, and described bottom (3) is rubber layer.
2. sisal hemp automatic foot-mat according to claim 1, is characterized in that described terylene needled felt surface density is 250g/m
2-500g/m
2.
3. sisal hemp automatic foot-mat according to claim 1, is characterized in that described rubber layer thickness is 2mm to 5mm.
4. a production method for sisal hemp automatic foot-mat as claimed in claim 1, is characterized in that comprising the steps:
A. with sisal fiber yarn, on loom, by certain rule of drifting along, be made into sisal fiber cloth;
B. polyester staple fiber is passed through to shredding, combing, is paved into polyster fibre net, then cross lapping machine is crossed to by polyster fibre Netcom, laying becomes multi-layered web, by pre-needling machine, hangnail machine, main-needling machine, polyster fibre net is punctured repeatedly again, hook strip is fiber reinforced, forms terylene needled felt;
C. at terylene needled felt surface uniform, lay one deck hot melt adhesive, in gelatination furnace heating, temperature is controlled between 100 ℃ to 120 ℃, above then melting while hot is closely compounded in sisal fiber cloth.
D. naturally cooling;
E. Carpet Adhesive is evenly coated in to the bottom surface of terylene needled felt, wherein the packing ratio in Carpet Adhesive is 1:1, and spread is 600-900 gram/meter;
F. then carrying out pressure roller presses;
G. the carpet after pressing, enters baking oven and dries, and the temperature of baking oven should be controlled at 160 ℃ to 170 ℃, and the time of baking is 7 minutes to 10 minutes;
H. after cooling, carry clot, according to vehicle, need size to carry out cutting.
5. according to the production method of the sisal hemp automatic foot-mat described in claim 4, it is characterized in that in described Carpet Adhesive, latex composition is carboxylic styrene butadiene latex or natural rubber latex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310205307.0A CN104175932A (en) | 2013-05-28 | 2013-05-28 | Sisal hemp car foot mat and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310205307.0A CN104175932A (en) | 2013-05-28 | 2013-05-28 | Sisal hemp car foot mat and production method thereof |
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| CN104175932A true CN104175932A (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310205307.0A Pending CN104175932A (en) | 2013-05-28 | 2013-05-28 | Sisal hemp car foot mat and production method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436013A (en) * | 2016-10-21 | 2017-02-22 | 天津生隆纤维材料股份有限公司 | Manufacture process of polyester/bast fiber elastic cushion |
| CN107323027A (en) * | 2017-07-11 | 2017-11-07 | 广西师范学院 | Sisal fiber field encampment shield |
| CN107444222A (en) * | 2017-08-01 | 2017-12-08 | 广西师范学院 | Sisal hemp environmentally friendly vehicle foot pad |
| CN107443830A (en) * | 2017-07-28 | 2017-12-08 | 广西师范学院 | Sisal hemp environmental protection family expenses ground cushion |
| CN112659683A (en) * | 2020-12-21 | 2021-04-16 | 桐乡市七彩家居用品有限公司 | Rubber diatom ooze ground mat and preparation method thereof |
-
2013
- 2013-05-28 CN CN201310205307.0A patent/CN104175932A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436013A (en) * | 2016-10-21 | 2017-02-22 | 天津生隆纤维材料股份有限公司 | Manufacture process of polyester/bast fiber elastic cushion |
| CN107323027A (en) * | 2017-07-11 | 2017-11-07 | 广西师范学院 | Sisal fiber field encampment shield |
| CN107323027B (en) * | 2017-07-11 | 2019-03-15 | 广西师范学院 | Sisal fiber field encampment shield |
| CN107443830A (en) * | 2017-07-28 | 2017-12-08 | 广西师范学院 | Sisal hemp environmental protection family expenses ground cushion |
| CN107444222A (en) * | 2017-08-01 | 2017-12-08 | 广西师范学院 | Sisal hemp environmentally friendly vehicle foot pad |
| CN107444222B (en) * | 2017-08-01 | 2019-04-30 | 广西师范学院 | Sisal hemp environmentally friendly vehicle foot pad |
| CN112659683A (en) * | 2020-12-21 | 2021-04-16 | 桐乡市七彩家居用品有限公司 | Rubber diatom ooze ground mat and preparation method thereof |
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Application publication date: 20141203 |