CN104164756A - Automatic binding tape sewing rolling-up machine - Google Patents
Automatic binding tape sewing rolling-up machine Download PDFInfo
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- CN104164756A CN104164756A CN201410377903.1A CN201410377903A CN104164756A CN 104164756 A CN104164756 A CN 104164756A CN 201410377903 A CN201410377903 A CN 201410377903A CN 104164756 A CN104164756 A CN 104164756A
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- sewing machines
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Abstract
The invention discloses an automatic binding tape sewing rolling-up machine. The automatic binding tape sewing rolling-up machine comprises a shuttleless sewing machine and a controller which starts the shuttleless sewing machine through a traction electromagnet, the controller sends out a power-on or power-off signal to the traction electromagnet, and a first motor connected with the shuttleless sewing machine receives the connecting or disconnecting signal of the traction electromagnet and correspondingly starts or stops the sewing actions of the shuttleless sewing machine. The automatic binding tape sewing rolling-up machine can automatically and continuously sew binding tape, automatically measure the length of the binding tape, and roll and trim the binding tape, the working efficiency is high, it is only required that materials are replaced manually when the materials are used up, physical power of workers is saved, and a great deal of labor cost is saved.
Description
Technical field
The present invention relates to a kind of spinning equipment, particularly a kind of automatic bundle bar is made coiler.
Background technology
Bundle bar is widely used auxiliary material in clothing and home textile product, generally in the arrowband bundle bar cloth of strip shape, wraps up a bundle core, is then made the cloth art product periphery that needs plasticity at pillow bag, quilt cover etc., makes cloth art product seem the taller and more straight type that has.Each factory's bundle bar manually draws seam by special messenger at present, every flatcar need configure an operative employee, under the keeping an eye on and operate of workman, make bundle bar, the flatcar of making bundle bar, is rotating shuttle structure, inside has core, production efficiency is lower, cost is high, make and tie the underfooting that is distributed in flatcar that bar is at random, wait for and arrange specially, survey long, bundling, inefficiency.
Summary of the invention
The invention provides a kind of automatic bundle bar and make coiler, can be automatically, continue make bundle bar, and automatically complete bundle bar and survey long, rolling and arrange, operating efficiency is high, only need to be when material be finished artificial conversion materials more, save workman's muscle power, and save in a large number cost of labor.
The present invention realizes by following technological means:
A kind of automatic bundle bar is made coiler, comprise without shuttle Sewing machines, contain controller, described controller starts described without shuttle Sewing machines by tractive magnet, described controller sends energising or power-off signal to tractive magnet, described the first motor connecting without shuttle Sewing machines is accepted connection or the cut-off signal of tractive magnet, and starts or stops accordingly the action of making without shuttle Sewing machines.
Further, described controller comprises ON-OFF control circuit, described ON-OFF control circuit receives and is arranged at the signal without the burn out detection sensor on shuttle Sewing machines, when burn out detection sensor detects disconnection signal, feed back signal to controller, ON-OFF control circuit respective switch is opened, and controller feedback stop signal is given without shuttle Sewing machines and coiling device.
Further, described burn out detection sensor comprises bottom line burn out detection sensor, upper thread burn out detection sensor, bundle bar and uses up one or more in detecting sensor.
Further, described burn out detection sensor is the sensor that photoelectricity combines with machinery, described upper thread and bottom line are wrapped in respectively on described burn out detection sensor, the sensor producing while being wrapped in bottom line on burn out detection sensor or upper thread broken string is changed by light to cause burn out detection sensor electrical signal intensity, and described signal intensity is fed back to ON-OFF control circuit.
Further, it is photoelectric sensor that described bundle bar is used up sensor, described bundle bar is used up sensor setting near bundle bar is extracted end out, and make to tie bar through between the transmitting terminal and receiving terminal of sensor, when described photoelectric sensor detects the bundle bar change sky between its transmitting terminal and receiving terminal, send the signal that is finished of bundle bar to the ON-OFF control circuit of controller, ON-OFF control circuit detects the signal intensity of sensor and opens switch, to sending stop signal without shuttle Sewing machines.
Further, described contains coil holder without shuttle Sewing machines, on described coil holder, be provided with cotton thread and bottom line and be arranged on without outside shuttle Sewing machines, described upper thread and bottom line be sewn on bundle bar and realize and tie making before bar clot when at the uniform velocity guiding bundle bar to advance without shuttle Sewing machines.
Further, also comprise bundle bar guiding device, described bundle bar guiding device comprises a doubling pipe, a bundle bar guiding tube, a bundle core guiding tube, described bundle bar guiding tube and bundle core guiding tube merge in the end of doubling pipe, and whole doubling pipe, bundle bar guiding tube, bundle core guiding tube form Y-shaped structure.
Further, also comprise bundle bar wrap-up, described bundle bar wrap-up is connected with described controller by the second motor.
Further, described bundle bar wrap-up comprises a rolling frame, described rolling frame comprises a central shaft and a plurality of strut, described strut be take central shaft and according to certain radius, is evenly distributed on the peripheral of central shaft and keeps and central axes as circle core shaft, and described bundle bar is wrapped in outside the strut of rolling frame.
Further, each described strut is fixedly connected with central shaft and maintenance and central axes by two support columns, and wherein at least one support column is Collapsible structure, to facilitate, gets volume.
Further, also comprise an itemize bar, described itemize bar is connected with described controller by three-motor, described itemize bar carries out along the reciprocating motion of itemize bar axis direction under the effect of three-motor, described itemize bar is arranged on without between shuttle Sewing machines and rolling frame, bundle bar, from completing without shuttle stitching sewing machine, is wound on described rolling frame after the traction of itemize bar again.
Further, also comprise metering instrument, described metering instrument is connected with described length measurement sensor arbor wheel, and described metering instrument calculates the length of bundle bar by the number of turns of statistics rolling frame rotation.
Finally, also comprise tension regulator, described tension regulator comprises a tension link and gravity drop hammer, the height of the determining positions tension link of described gravity drop hammer.
The automatic bundle bar of more than realizing is made coiler, realize and automatically make bundle bar, and synchronously tie the functions such as bar rolling, burn out detection warning, the parking of nothing bundle bar cloth automatic alarm, automatic metering, without special messenger, operate, greatly improved the amount of making of bundle bar in the unit interval, a workman can be responsible for several bundle bar coilers, has saved cost of labor.
Accompanying drawing explanation
Fig. 1 is without shuttle sewing machine structure schematic diagram;
Fig. 2 is controller architecture schematic diagram.
The specific embodiment
Below with reference to accompanying drawing, the concrete embodiment of the present invention is described in detail.
A kind of automatic bundle bar coiler, comprise as shown in Figure 1 without shuttle Sewing machines 1, and controller as shown in Figure 22, described controller 2 and without being connected with tractive magnet (not shown) and sensor between shuttle Sewing machines 1, described controller sends electromagnet energising or power-off signal to tractive magnet, described the first motor (not shown) connecting without shuttle Sewing machines is accepted traction or the disconnection of tractive magnet, and starts or stops accordingly the action of making without shuttle Sewing machines.
Specifically, described controller includes ON-OFF control circuit, described ON-OFF control circuit receives and is arranged at the signal without the burn out detection sensor on shuttle Sewing machines, when sensor detects disconnection signal, feed back signal to controller 2, ON-OFF control circuit respective switch is opened, controller feedback power-off signal is to tractive magnet, electromagnet power-off, the first motor connecting without shuttle Sewing machines quits work, and then makes to stop making bundle bar without shuttle Sewing machines.Described burn out detection sensor comprises bottom line burn out detection sensor 34, upper thread burn out detection sensor 33, bundle bar is used up detecting sensor, and bundle bar tension force detecting sensor.Described line-breakage sensor is the sensor that photoelectricity matches with machinery, described upper thread 31 and bottom line 32 are wrapped in respectively on described burn out detection sensor, while being wrapped in bottom line 32 on burn out detection sensor or upper thread 31 broken string, cause sensor changed by light, thereby cause burn out detection sensor electrical signal intensity, described change in electric is fed back to the ON-OFF control circuit of controller, ON-OFF control circuit sends stop signal immediately to without shuttle Sewing machines and other associate devices, continues description after so-called other associate devices.It is photoelectric sensor that described bundle bar is used up sensor, described bundle bar is used up sensor setting near bundle bar is extracted end out, and make to tie bar through between the transmitting terminal and receiving terminal of sensor, when described photoelectric sensor detects the bundle bar change sky between its transmitting terminal and receiving terminal, send the signal that is finished of bundle bar to the ON-OFF control circuit of controller, ON-OFF control circuit detects the change in electric of sensor and opens switch, simultaneously to sending stop signal without shuttle Sewing machines and other associate devices.It is abnormal that described bundle bar tension force detecting sensor detects bundle bar tension force, when bundle bar tension force oversteps the extreme limit too greatly, illustrate that bundle bar is made and run into extremely, and the signal intensity that controller detects sensor sends stop signal and arrive without shuttle Sewing machines and other associate devices.
Described contains coil holder 3 without shuttle Sewing machines, on coil holder, be provided with upper thread 31 and bottom line 32, coil holder 3 is arranged at without outside shuttle Sewing machines, due to without shuttle Sewing machines without peg or spindle, its bottom line adopts crochet hook line sending, and then make upper thread and bottom line can meet making continuously of long period in the process of automation suture, avoid the machine stall causing because of frequent thread-changing.Upper thread 31 and bottom line 32 arrive suture needle and the crochet hook without shuttle Sewing machines through guiding, without shuttle Sewing machines, at the uniform velocity guide bundle bar 4 to advance, suture needle traction upper thread 31 is through the bundle bar cloth that is wrapped in bundle core, and the wire loop that then crochet hook traction bottom line 32 is got through upper thread, realizes making of bundle bar.
For realizing bundle bar, automatically wrap up bundle core with the auto arrangement of bundle core with bundle bar, also comprise bundle bar guiding device, described bundle bar guiding device 44 comprises a doubling pipe, a bundle bar guiding tube, a bundle core guiding tube, described bundle bar guiding tube merges in the end of doubling pipe with bundle core guiding tube, whole doubling pipe, bundle bar guiding tube, bundle core guiding tube forms Y-shaped structure, in use, bundle bar cloth 4 enters from bundle bar guiding tube, bundle core 5 enters from bundle core guiding tube, then tie bar cloth 4 with bundle core 5 together with from doubling pipe out, in doubling pipe, bundle bar cloth 4 is realized parcel bundle core 5 automatically, then be placed to without making on shuttle Sewing machines, form final bundle bar finished product 45.
In order to realize bundle bar side seam limit processed, arrange, avoid tying that bar bulk deposition causes is chaotic and avoid the inefficiency of manual sorting bundle bar, also be provided with bundle bar wrap-up, be one of other associate devices, described bundle bar wrap-up is connected with described controller by the second motor, and the second described motor and the first motor receive the start and stop signal of controller simultaneously.Described bundle bar wrap-up comprises a rolling frame 6, described rolling frame 6 comprises a central shaft 62 and 6 struts 61, certainly, it is more or still less that the quantity of strut can arrange as required, described strut 61 is parallel with central shaft 62, each strut is fixedly connected with central shaft and maintenance and central axes by two support columns, wherein at least one support column is Collapsible structure, for example, by two sections of support columns that bar forms that are hinged, or the support column of inside and outside two sections of nested bars formation, described bundle bar 45 is wrapped in outside the strut of rolling frame, complete automatic arranging, when taking off while having twined bundled bundle bar from rolling frame, support column is shunk, strut is caved in, can easily take off bundle bar, when needs continue to be wound around bundle bar, make support column recover bearing length, strut keeps the state parallel with center-pole, can proceed to tie bar is wound around.
For the bundle bar that makes to be wrapped on rolling frame 6 is uniformly distributed on strut, further be provided with an itemize bar 7, described itemize bar 7 is connected with described controller by three-motor, be two of other associate devices, described three-motor and the first motor and the second motor receive the stop signal of controller simultaneously.Described itemize bar 7 carries out the reciprocating motion of horizontal direction under the effect of three-motor, along the central axial direction of itemize bar 7, does inside and outside reciprocating motion.Described itemize bar 6 is arranged on without between shuttle Sewing machines and rolling frame, after the bundle bar 45 without shuttle stitching sewing machine is by the traction of itemize bar, be wound into again on described rolling frame 6, make to tie that bar 45 left and right are finely dispersed is wrapped on rolling frame 6, in order to facilitate itemize bar to fix and to transmit bundle bar, a plurality of spiral helicine bundle hook strips are set on itemize bar, bundle hook strips can limit bundle bar axial position on itemize bar, but does not limit again the transmission of bundle bar.
In order to add up the length of the bundle bar of making, be also provided with metering instrument 10, described metering instrument 10 is connected with length measurement sensor arbor wheel, and described metering instrument 10 calculates the length of bundle bar by the number of turns of statistics rolling frame rotation.
In order to make to tie more smooth that bar is wound around, bundle bar need to be wound on rolling frame 6 under certain tensioned state, so be provided with tension regulator 8, described tension regulator 8 comprises a tension link and gravity drop hammer, the height of the determining positions tension link of described gravity drop hammer, specifically, gravity drop hammer is connected on a cross bar by a litter, described cross bar and tension link are the Liang Ge branch being connected in same rotating shaft, when the center of gravity of cross bar is along with the position of gravity drop hammer on litter is different and while changing, cause that tension link and cross bar pivot, thereby realize the variation of the existing height for controller of tension link.While tying the below of bar process tension link, tension link is connecting gravity drop hammer bundle bar is being formed to suppressing action, be beneficial to and tighten bundle bar, the position of gravity drop hammer arranges difference, gravity drop hammer presses down effect difference to tension link, thereby make the compacting of tension adjustment pole pair bundle bar highly different, reach the object that regulates bundle bar tensioned state.
Controller is also provided with and manually stops or the switch 9 of crawl, in like manner on without shuttle Sewing machines, is provided with the switch that manually stops or starting, and is convenient in the process of making because situation stops at any time machine or starts the machine.
The rotating speed of the first described motor, the second motor, three-motor in use will be coordinated to arrange, making to tie speed that bar makes and the rotary speed of rolling frame adapts, also make the speed of service of itemize bar and the rotary speed of rolling frame adapt, coordinating preferably frequency is that rolling frame fortune turns around, and itemize bar moves once.
During use, without shuttle Sewing machines end, connecting bottom line, upper thread, bundle bar cloth, bundle core, make bottom line pass bottom line burn out detection sensor and arrive bottom line crochet hook, upper thread arrives suture needle through upper thread line-breakage sensor, bundle bar cloth is used up sensor through bundle bar and is arrived bundle bar guiding device, bundle core passes bundle bar guiding device and is arranged under the suture needle without shuttle Sewing machines through bundle bar guiding device and together with bundle bar cloth, then start control button, tractive magnet is switched on and the first motor is started working, the control rolling frame and the itemize bar that with Time Controller the second motor, are connected with three-motor start to be synchronized with the movement, then the bundle bar of making is walked around to the below of tension link and the bundle hook strips on itemize bar, make again it be wound on rolling frame, then rolling frame uniform rotation under the drive of the second motor, itemize bar is the winding position of inside and outside motion shunting bundle bar on rolling frame under the effect of three-motor, make to tie on the strut that bar is evenly distributed on rolling frame, the degree that tension link tightens up according to bundle bar regulates the position of gravity drop hammer, automatically adapt to the height of bundle bar, or the position of manually adjusting gravity drop hammer makes tension link compress bundle bar, until bottom line burn out detection sensor, upper thread line-breakage sensor, bundle bar are used up any one sensor of detecting sensor and signal intensity detected, to controller switches control circuit, send switch opens instruction, the first motor, the second motor, three-motor stop operating simultaneously, wait for and getting rid of extremely, again start.
This automatically bundle bar make coiler and realized the automation that bundle bar is made, make to tie the speed that bar makes and greatly accelerate, and a workman can manage several coilers simultaneously and work simultaneously, greatly saved cost of labor.
Claims (13)
1. an automatic bundle bar is made coiler, comprise without shuttle Sewing machines, it is characterized in that: contain controller, described controller starts described without shuttle Sewing machines by tractive magnet, described controller sends energising or power-off signal to tractive magnet, described the first motor connecting without shuttle Sewing machines is accepted connection or the cut-off signal of tractive magnet, and starts or stops accordingly the action of making without shuttle Sewing machines.
2. automatic bundle bar according to claim 1 is made coiler, it is characterized in that: described controller comprises ON-OFF control circuit, described ON-OFF control circuit receives and is arranged at the signal without the burn out detection sensor on shuttle Sewing machines, when burn out detection sensor detects disconnection signal, feed back signal to controller, ON-OFF control circuit respective switch is opened, and controller feedback stop signal is given without shuttle Sewing machines and wrap-up.
3. automatic bundle bar according to claim 2 is made coiler, it is characterized in that: described burn out detection sensor comprises bottom line burn out detection sensor, upper thread burn out detection sensor, bundle bar and uses up one or more in detecting sensor.
4. automatic bundle bar according to claim 3 is made coiler, it is characterized in that: described burn out detection sensor is the sensor that photoelectricity combines with machinery, described upper thread and bottom line are wrapped in respectively on described burn out detection sensor, the sensor producing while being wrapped in bottom line on burn out detection sensor or upper thread broken string is changed by light to cause burn out detection sensor electrical signal intensity, and described signal intensity is fed back to ON-OFF control circuit.
5. automatic bundle bar according to claim 3 is made coiler, it is characterized in that: it is photoelectric sensor that described bundle bar is used up sensor, described bundle bar is used up sensor setting near bundle bar is extracted end out, and make to tie bar through between the transmitting terminal and receiving terminal of sensor, when described photoelectric sensor detects the bundle bar change sky between its transmitting terminal and receiving terminal, send the signal that is finished of bundle bar to the ON-OFF control circuit of controller, ON-OFF control circuit detects the signal intensity of sensor and opens switch, to sending stop signal without shuttle Sewing machines.
6. automatic bundle bar according to claim 1 is made coiler, it is characterized in that: described contains coil holder without shuttle Sewing machines, on described coil holder, be provided with cotton thread and bottom line and be arranged on without outside shuttle Sewing machines, described upper thread and bottom line be sewn on bundle bar and realize and tie making of bar clot when at the uniform velocity guiding bundle bar to advance without shuttle Sewing machines.
7. automatic bundle bar according to claim 1 is made coiler, it is characterized in that: also comprise bundle bar guiding device, described bundle bar guiding device comprises a doubling pipe, a bundle bar guiding tube, a bundle core guiding tube, described bundle bar guiding tube and bundle core guiding tube merge in the end of doubling pipe, and whole doubling pipe, bundle bar guiding tube, bundle core guiding tube form Y-shaped structure.
8. automatic bundle bar coiler according to claim 1, is characterized in that: also comprise bundle bar wrap-up, described bundle bar wrap-up is connected with described controller by the second motor.
9. automatic bundle bar according to claim 8 is made coiler, it is characterized in that: described bundle bar wrap-up comprises a rolling frame, described rolling frame comprises a central shaft and a plurality of strut, described strut be take central shaft and according to certain radius, is evenly distributed on the peripheral of central shaft and keeps and central axes as circle core shaft, and described bundle bar is wrapped in outside the strut of rolling frame.
10. automatic bundle bar according to claim 9 is made coiler, it is characterized in that: each described strut is fixedly connected with central shaft and maintenance and central axes by two support columns, and wherein at least one support column is Collapsible structure.
11. automatic bundle bars according to claim 1 are made coiler, it is characterized in that: also comprise an itemize bar, described itemize bar is connected with described controller by three-motor, described itemize bar carries out along the reciprocating motion of itemize bar axis direction under the effect of three-motor, described itemize bar is arranged on without between shuttle Sewing machines and rolling frame, bundle bar, from completing without shuttle stitching sewing machine, is synchronously wound on described rolling frame after the traction of itemize bar.
12. automatic bundle bar coilers according to claim 1, is characterized in that: also comprise metering instrument, described metering instrument connects with described length measurement sensor arbor wheel, and described metering instrument calculates the length of bundle bar by the number of turns of statistics rolling frame rotation.
13. automatic bundle bars according to claim 1 are made coiler, it is characterized in that: also comprise tension regulator, described tension regulator comprises a tension link and gravity drop hammer the degree of tightness of the determining positions bundle bar rolling of described gravity drop hammer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377903.1A CN104164756B (en) | 2014-08-01 | 2014-08-01 | Automatic binding tape sewing rolling-up machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377903.1A CN104164756B (en) | 2014-08-01 | 2014-08-01 | Automatic binding tape sewing rolling-up machine |
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| CN104164756A true CN104164756A (en) | 2014-11-26 |
| CN104164756B CN104164756B (en) | 2017-02-01 |
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| CN201410377903.1A Active CN104164756B (en) | 2014-08-01 | 2014-08-01 | Automatic binding tape sewing rolling-up machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106313873A (en) * | 2016-10-31 | 2017-01-11 | 桐城运城制版有限公司 | Novel sample making device |
| CN109837657A (en) * | 2019-03-21 | 2019-06-04 | 许宁 | A kind of sewing machine and sewing system |
| CN109943989A (en) * | 2019-03-21 | 2019-06-28 | 许宁 | A kind of tension force automatic sewing machine |
| CN110616516A (en) * | 2019-10-28 | 2019-12-27 | 溆浦县顺成服装有限公司 | Three-wire covering machine |
| CN112144187A (en) * | 2020-09-09 | 2020-12-29 | 湖南奔立尔工贸实业有限公司 | High-machining-precision double-needle sewing machine |
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| CN112144187A (en) * | 2020-09-09 | 2020-12-29 | 湖南奔立尔工贸实业有限公司 | High-machining-precision double-needle sewing machine |
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