CN104162958A - Quick steam forming device for decoration panel - Google Patents
Quick steam forming device for decoration panel Download PDFInfo
- Publication number
- CN104162958A CN104162958A CN201310185775.6A CN201310185775A CN104162958A CN 104162958 A CN104162958 A CN 104162958A CN 201310185775 A CN201310185775 A CN 201310185775A CN 104162958 A CN104162958 A CN 104162958A
- Authority
- CN
- China
- Prior art keywords
- water
- injection mold
- steam
- water route
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1703—Introducing an auxiliary fluid into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7337—Heating or cooling of the mould using gas or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7312—Construction of heating or cooling fluid flow channels
- B29C2045/7318—Construction of heating or cooling fluid flow channels multilayered fluid channel constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C2045/7356—Heating or cooling of the mould the temperature of the mould being near or higher than the melting temperature or glass transition temperature of the moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a quick steam forming device for a decoration panel. The device comprises a plastic injection mold and a steam former device. The device is characterized in that a water access way is arranged on the plastic injection mold; the water access way is connected with the steam former device through a pipe; before the plastic injection, a high-temperature and high-pressure steam water mixer is blown in the plastic injection mold through the water access by the steam former device, so that the temperature of the plastic injection mold is quickly raised to reach above a high molecular material glass conversion temperature; a molten high molecular material is injected in the plastic injection mold for plastic injection; after the plastic injection is finished, high-pressure cooling water is input in the plastic injection mold through the water access way by the steam former device, so that the temperature of the plastic injection mold is quickly decreased above a high molecular material deformation temperature; and after the cooling is finished, a formed product is taken out. Compared with the prior art, the quick steam forming device for the decoration panel has such advantages as low cost, good stability and low energy consumption.
Description
Technical field
The present invention relates to a kind of steam shaped device fast, especially relate to quick steam shaped device for a kind of decoration panel.
Background technology
At present, idle call transparent decorative plate length 500mm width 60mm, thickness 6mm, manufactured materials is PMMA (acrylic), if processed by certain thickness acryl plates at manufacture view, just need to use high-precision engraving machine processing technology, so just there is following problem: need join positioning fixture and dedicated tool in process, manufacturing cost can corresponding increase and the several procedure processing technologys of product needed of processing so, generation efficiency is not high, the not high situation of qualification rate, pin clear sheet processing in addition, fineness does not reach customer requirement, also need other processes, being directed at this product exists cost to increase, efficiency is not high, the defect that qualification rate is not high.
Summary of the invention
Object of the present invention is exactly to provide quick steam shaped device for a kind of decoration panel in order to overcome the defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions: quick steam shaped device for a kind of decoration panel, this device comprises injection mold and steam forming machine device, described injection mold is provided with turnover water route, and this turnover water route connects steam forming machine device by pipeline;
Before injection moulding, steam forming machine device is blown into HTHP steam water interface by turnover water route in injection mold, more than making the temperature of injection mold increase rapidly to reach high polymer material glass conversion temperature, the macromolecular material that injects melting in injection mold carries out injection moulding, after injection moulding completes, steam forming machine device is inputted high-pressure cooling water by turnover water route in injection mold, the temperature of injection mold is dropped to rapidly below the temperature of macromolecular material distortion, after cooling end, take out shaped article.
Described injection mold comprises upper die and lower die, described patrix is made up of the I-shaped plate setting gradually from top to bottom, flow distribution plate and A plate, described counterdie is made up of B plate, square iron, feet, face needle plate, end needle plate and base plate, and wherein A plate is provided with outlet pipe, B plate is provided with water inlet pipe; Described turnover water route connects steam forming machine device by described outlet pipe and water inlet pipe respectively.
Described turnover water route comprises the water inlet water route of three groups of parallel connections and the water outlet water route of three groups of parallel connections, and wherein the water inlet water route of three groups of parallel connections is arranged on B plate, and its one end connects respectively the water outlet water route of three groups of parallel connections, the other end water inlet pipe that is connected in parallel; The water outlet water route of the three groups of described parallel connections outlet pipe that is connected in parallel.
Described steam forming machine device is provided with die entrance and mould outlet, and described die entrance connects described water inlet pipe, and mould outlet connects described outlet pipe.
Described steam forming machine device be also provided with controller warning buzzing, wire-hanging hook, detection die entrance pressure pressure sensor a, thermocouple, signal port, air intake, air sewage draining exit, survey pressure sensor b, water-aspirator pressure sensor, the coolant outlet of mould outlet pressure, cooling water inlet, water pump sewage draining exit, cooling of charge pump.
Described injection mold is provided with jacking block, and this jacking block material is TOOLX44 perhardened steel material.
Compared with prior art, tool of the present invention has the following advantages:
One, quick steam shaped device, couples together injection mold and steam forming machine device, injects high steam or cooling water by steam forming machine device in injection mold, can meet in high light injection moulding, the needs of the fast cooling that is rapidly heated.
Two, can solve injecting products lacks material, burns and the defect such as internal stress.
Three, can eliminate injecting products surface weld mark.
Four, can reduce molding time, save again human resources, reduce product cost.
Five, device hot water 98%, recoverable, energy loss-rate is low, greatly cost-saving.
Brief description of the drawings
Fig. 1 is the quick steam shaped device of the present invention mould schematic diagram;
Fig. 2 is the quick steam shaped device mould of the present invention water route schematic diagram;
Fig. 3 is the quick steam shaped device intention of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
As shown in Figures 1 to 3, quick steam shaped device for a kind of decoration panel, this device comprises injection mold and steam forming machine device, and described injection mold is provided with turnover water route, and this turnover water route connects steam forming machine device by pipeline; Described injection mold comprises upper die and lower die, described patrix is made up of the I-shaped plate 1 setting gradually from top to bottom, flow distribution plate 2 and A plate 3, described counterdie is made up of B plate 4, square iron 5, feet 6, face needle plate 7, end needle plate 8 and base plate 9, and wherein A plate 3 is provided with outlet pipe 10, B plate 4 is provided with water inlet pipe 11; Described turnover water route connects steam forming machine device by described outlet pipe 10 and water inlet pipe 11 respectively; Described turnover water route comprises the water inlet water route (water inlet water route 111, water inlet water route 112, water inlet water route 113) of three groups of parallel connections and the water outlet water route (water outlet water route 101, water outlet water route 102, water outlet water route 103) of three groups of parallel connections, wherein the water inlet water route of three groups of parallel connections is arranged on B plate 4, its one end connects respectively the water outlet water route of three groups of parallel connections, the other end water inlet pipe 11 that is connected in parallel; The water outlet water route of the three groups of described parallel connections outlet pipe 10 that is connected in parallel; Described steam forming machine device is provided with die entrance 15 and mould outlet 21, and described die entrance connects described water inlet pipe 11, and mould outlet connects described outlet pipe 10; Described steam forming machine device is also provided with controller warning buzzing 12, wire-hanging hook 13, the pressure sensor a14 that surveys die entrance pressure, thermocouple 16, signal port 17, air intake 18, air sewage draining exit 19, surveys pressure sensor b20, water-aspirator pressure sensor 22, the coolant outlet 23 of mould outlet pressure, cooling water inlet 24, water pump sewage draining exit 25, cooling of charge pump; Cooling of charge pump connects water source by cooling water inlet 24, and at the delivery port of cooling of charge pump, water-aspirator pressure sensor 22 is set, the mixture that the water of cooling of charge pump input steam forming machine device adds conversion to be steam and water by thermocouple 16 enters mould by die entrance 15, in mould, after heating, return to steam forming machine device by mould outlet 21, and return to water source from coolant outlet 23, realize recycling of water.In the time that needs are cooling, close thermocouple 16, high-pressure cooling water is directly inputted in injection mold.
Described injection mold is provided with jacking block A, and this jacking block material is TOOLX44 perhardened steel material.
Before injection moulding, steam forming machine device is blown into HTHP steam water interface by turnover water route in injection mold, make the temperature of injection mold rise and reach high polymer material glass conversion temperature more than 7 DEG C rapidly, the macromolecular material that injects melting in injection mold carries out injection moulding, after injection moulding completes, steam forming machine device is inputted high-pressure cooling water by turnover water route in injection mold, the temperature of injection mold is dropped to rapidly below the temperature of macromolecular material distortion, after cooling end, in mold jacking block, A ejects, cycle period like this, just form the product that there is no the high light of joint line and surface, improve die life and product quality.
Claims (6)
1. a quick steam shaped device for decoration panel, this device comprises injection mold and steam forming machine device, it is characterized in that, and described injection mold is provided with turnover water route, and this turnover water route connects steam forming machine device by pipeline;
Before injection moulding, steam forming machine device is blown into HTHP steam water interface by turnover water route in injection mold, more than making the temperature of injection mold increase rapidly to reach high polymer material glass conversion temperature, the macromolecular material that injects melting in injection mold carries out injection moulding, after injection moulding completes, steam forming machine device is inputted high-pressure cooling water by turnover water route in injection mold, the temperature of injection mold is dropped to rapidly below the temperature of macromolecular material distortion, after cooling end, take out shaped article.
2. quick steam shaped device for a kind of decoration panel according to claim 1, it is characterized in that, described injection mold comprises upper die and lower die, described patrix is made up of the I-shaped plate (1) setting gradually from top to bottom, flow distribution plate (2) and A plate (3), described counterdie is made up of B plate (4), square iron (5), feet (6), face needle plate (7), end needle plate (8) and base plate (9), and wherein A plate (3) is provided with outlet pipe (10), B plate (4) is provided with water inlet pipe (11); Described turnover water route connects steam forming machine device by described outlet pipe (10) and water inlet pipe (11) respectively.
3. quick steam shaped device for a kind of decoration panel according to claim 2, it is characterized in that, described turnover water route comprises the water inlet water route of three groups of parallel connections and the water outlet water route of three groups of parallel connections, wherein the water inlet water route of three groups of parallel connections is arranged on B plate (4), its one end connects respectively the water outlet water route of three groups of parallel connections, the other end water inlet pipe (11) that is connected in parallel; The water outlet water route of the three groups of described parallel connections outlet pipe (10) that is connected in parallel.
4. quick steam shaped device for a kind of decoration panel according to claim 2, it is characterized in that, described steam forming machine device is provided with die entrance (15) and mould outlet (21), described die entrance connects described water inlet pipe (11), and mould outlet connects described outlet pipe (10).
5. quick steam shaped device for a kind of decoration panel according to claim 2, it is characterized in that, described steam forming machine device is also provided with controller warning buzzing (12), wire-hanging hook (13), survey the pressure sensor a (14) of die entrance pressure, thermocouple (16), signal port (17), air intake (18), air sewage draining exit (19), survey the pressure sensor b (20) of mould outlet pressure, water-aspirator pressure sensor (22), coolant outlet (23), cooling water inlet (24), water pump sewage draining exit (26), cooling of charge pump.
6. quick steam shaped device for a kind of decoration panel according to claim 1, is characterized in that, described injection mold is provided with jacking block (A), and this jacking block material is TOOLX44 perhardened steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310185775.6A CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310185775.6A CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104162958A true CN104162958A (en) | 2014-11-26 |
| CN104162958B CN104162958B (en) | 2017-06-30 |
Family
ID=51907032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310185775.6A Active CN104162958B (en) | 2013-05-17 | 2013-05-17 | One kind decoration panel rapid vapor shaped device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104162958B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228079A (en) * | 2021-12-17 | 2022-03-25 | 南通天维机械设备有限公司 | Electronic plastic mold capable of achieving rapid demolding and injection molding using method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005007589A (en) * | 2003-06-16 | 2005-01-13 | Ono Sangyo Kk | Manufacturing method for foamed resin molded product |
| US6936206B1 (en) * | 1999-05-06 | 2005-08-30 | Mitsui Chemicals, Inc. | Synthetic resin molding mold, apparatus for and method of adjusting a temperature of the mold |
| CN201009412Y (en) * | 2005-11-14 | 2008-01-23 | 扶馀Tempcon株式会社 | Device for temperature control of mould |
| CN201169046Y (en) * | 2007-11-23 | 2008-12-24 | 北京中拓机械有限责任公司 | Apparatus for rapidly controlling injection mold temperature change |
| CN201432395Y (en) * | 2009-06-17 | 2010-03-31 | 李永能 | Mold heating and cooling mechanism of injection molding machine |
| CN102029694A (en) * | 2010-11-02 | 2011-04-27 | 昆山乙盛机械工业有限公司 | Sharp cooling and sharp heating highlight forming die |
-
2013
- 2013-05-17 CN CN201310185775.6A patent/CN104162958B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6936206B1 (en) * | 1999-05-06 | 2005-08-30 | Mitsui Chemicals, Inc. | Synthetic resin molding mold, apparatus for and method of adjusting a temperature of the mold |
| JP2005007589A (en) * | 2003-06-16 | 2005-01-13 | Ono Sangyo Kk | Manufacturing method for foamed resin molded product |
| CN201009412Y (en) * | 2005-11-14 | 2008-01-23 | 扶馀Tempcon株式会社 | Device for temperature control of mould |
| CN201169046Y (en) * | 2007-11-23 | 2008-12-24 | 北京中拓机械有限责任公司 | Apparatus for rapidly controlling injection mold temperature change |
| CN201432395Y (en) * | 2009-06-17 | 2010-03-31 | 李永能 | Mold heating and cooling mechanism of injection molding machine |
| CN102029694A (en) * | 2010-11-02 | 2011-04-27 | 昆山乙盛机械工业有限公司 | Sharp cooling and sharp heating highlight forming die |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228079A (en) * | 2021-12-17 | 2022-03-25 | 南通天维机械设备有限公司 | Electronic plastic mold capable of achieving rapid demolding and injection molding using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104162958B (en) | 2017-06-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205552758U (en) | Bamboo article bending device | |
| CN102922671B (en) | Resin transfer moulding mold and resin transfer moulding molding system | |
| CN104339534A (en) | Injection molding method of superthick-wall transparent plastic parts | |
| CN203650831U (en) | Mold for producing ultra-thin-walled high-glossiness injection molding part | |
| CN104162958A (en) | Quick steam forming device for decoration panel | |
| CN206230823U (en) | Bended pipe injection mold | |
| CN203331339U (en) | Rapid steam forming device for decorative panels | |
| CN203830704U (en) | Mould forming cooling system | |
| CN102452174A (en) | Air pressure shaping technology of carbon fiber product and glass fiber product and used die | |
| CN105922515A (en) | Injection mould with ring-shaped water path structure | |
| CN209409176U (en) | One kind being based on the molding injection mold of cold flowing mould channel | |
| CN202180598U (en) | Die for wind pressure moulding process of carbon fiber products and glass fiber products | |
| CN206633362U (en) | A kind of energy-efficient high-gloss injection mold | |
| CN204525953U (en) | A kind of nested type high-gloss injection mold | |
| CN202155987U (en) | Machining die for MCPET (micro cellular polyethylene terephthalate) plate | |
| CN206855908U (en) | A kind of semi-modular injection mold | |
| CN204585736U (en) | A kind of injection mould for the production of L-type household working of plastics | |
| CN205185211U (en) | Bottle base mould | |
| CN201863375U (en) | Sharp cooling and heating highlight forming die | |
| CN204842597U (en) | Panel forming device | |
| CN204398284U (en) | Super-thin plastic packing box injection mold system | |
| CN206201352U (en) | Without current mark keyboard frame forming die structure | |
| CN204136339U (en) | A kind of high temperature adds glass single-point lever needle-valve type hot nozzle | |
| CN203854183U (en) | Highlight injection mould provided with integrated steam pipeline | |
| CN202923927U (en) | Forming mechanism with electronic refrigerating function for board roller type aluminum plastic blister packaging machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |