CN104162916A - Plastic window profile automatic drilling process and device - Google Patents
Plastic window profile automatic drilling process and device Download PDFInfo
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- CN104162916A CN104162916A CN201410294885.0A CN201410294885A CN104162916A CN 104162916 A CN104162916 A CN 104162916A CN 201410294885 A CN201410294885 A CN 201410294885A CN 104162916 A CN104162916 A CN 104162916A
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- clamping plate
- section bar
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Abstract
The invention discloses a plastic window profile automatic drilling process and device. The device structurally comprises a mechanical arm, a servo motor, a clamping mechanism, a support, a base, a profile clamp, an air cylinder, a slide clamping plate, a fixed clamping plate, a drilling part, a drill bit and an electric motor. The mechanical arm is driven by the servo motor. The tail end of the mechanical arm is provided with a clamping mechanism which is driven by the servo motor. The side face of the slide clamping plate and the side face of the fixed clamping plate are provided with transverse strip-shaped structures. The fixed clamping plate is provided with a square groove in the length direction. The transverse strip-shaped structure on the side face of the slide clamping plate penetrates through the square groove of the fixed clamping plate. A profile is located between the transverse strip-shaped structure on the side face of the slide clamping plate and the transverse strip-shaped structure on the side face of the fixed clamping plate. The drilling part is composed of the drill bit and the electric motor. The electric motor is installed on the base and fixed through a bolt. The hole machining process is completed after the profile is clamped by the automatic mechanical arm, and therefore automatic machining is achieved, the manual participation degree is decreased, and machining accuracy and machining consistency are improved.
Description
Technical field
The present invention relates to a kind of plastic window section bar automation bore process and equipment, be specifically related to plastic window automatically processing device field.
Background technology
Plastic-steel door and window is that to take polyvinyl chloride (PVC) resin be primary raw material, add that the auxiliary agent application extrusion moldings such as a certain proportion of stabilizing agent, modifier, colouring agent and ultra-violet absorber are processed into section bar, then adopt the modes such as cutting, welding to be processed into sash and fan, the more equipped annexes such as sealing strip, wool top and handware of going up are made door and window.For increasing the rigidity of plastic material, at section bar inner chamber, also dose steel lining reinforcement, be therefore called Plastic steel door, be broadly divided into following a few class: swinging-out casement window, interior window, internal-open and inner tilt window, single open and inner tilt window, outer pivot frame, sliding door.
The prospect of plastic-steel door and window is generally had an optimistic view of, according to relevant department, predict, China from now on construction amount of rural and urban industry and civil buildings is annual approximately 1,200,000,000 square metres, need with 300,000,000 square metres of door and windows, as being 10% calculating by plastic-steel door and window occupation rate, need every year 3000 ten thousand square metres of plastic-steel door and windows, need every year 300000 tons of hard PVC profile shapes.Calculate thus, need build 30, the section bar factory that produces ton per year, need build 1000 of the assembly plants of 30,000 square metres of year assembling abilities, and existing profile shapes factory and door and window assembly plant also fall far short apart from this target, therefore, the market prospects of plastic-steel door and window industry are very wide.In recent years, plastic-steel door and window becomes the investment " focus " of China's building material industry again, estimates that it is by advanced and future development colorize.
The processing technology of plastic-steel door and window mainly comprises: sawing, hole milling, dress steel lining, welding, clear angle, dress handware.
Sawing: determine blank size according to blanking according to drinking technological requirement, notice whether the Cutting Length of machine own contains welding surplus.In cutting process, should guarantee that saw blade and workbench are clean, anhydrous, greasy dirt, dust and other impurities, in order to avoid affect the carrying out of subsequent handling.
Hole milling: the connection of door, each rod member of window is all to adopt screw, aluminium blind rivet to be fixed.Therefore, at connecting portion, all to hole.Before holing, should first on workbench or aluminium section bar, pull line, measure the position of accurate eyelet, being checkedly hole again after errorless, in order to avoid get out useless hole, be difficult to repair.The boring of section bar rod member, refers to produce appropriate to the occasion with small-size bench drill, to guarantee the precision of position, hole; During field fabrication boring, can use pistol type electric drill, require operating personnel position, hole should be fixed, drill bit is vertical, to guarantee the quality of boring.Scene adds man-hour, can first hole, and then, with handsaw cutting, finally uses file equating again.The processing in hole is all generally manually to carry out loading and unloading now, then passes through positioning and clamping, then carries out the processing in hole.This process is needed manually more, and production efficiency is relatively low.For this situation, we propose the design philosophy of plastic-steel door and window hole milling manipulator, realize the whole process of hole milling by plastic-steel door and window hole milling manipulator.
Dress steel lining: window frame, sash and their lattice section bar (horizontal stile, hard stile, window lattice).No matter how long their Mei Gen stiles have, on its bar, with tapping screw, fix, install Hardware fitting, just must install lined steel additional.Tapping screw is tightened on the wall of steel lining, with the firmness that guarantees that being provided with of Hardware fitting is necessary.If do not add steel lining, tapping screw is only fixed on handware on the solid wall of PVC plastic material, and slightly firmly Hardware fitting will come off.
Welding: welding is one of critical process in plastic-steel door and window manufacturing process, and the quality of welding directly has influence on into window performance.Welding condition comprises, the depth of weld: be generally 3mm (single head), and heat time: 25～30s, heating welding pressure: 0.4～0.6MPa, asks during welding pressurize: 25～30s.
Clear angle: do not accelerate the cooling of leg with any method.At least after welding completes 1min, start clear angle, otherwise will reduce fillet weld strength, after welding, in 30min, complete angle clearly, to obtain high-quality angle seam cleaning effect as far as possible.
Dress handware: press position and the number of standard handware, not neglected loading.
In plastic window manufacture craft link, except hole milling, major part can realize automated production at present, and make on window frame process medium section, needs to process multiple hole, such as the pilot hole of door handle, the osculum that draining is used are installed.This technical process complex operation, automaticity is not high even completely by manual operation at present, exists the large working (machining) efficiency of labour intensity low, the poor problem of uniformity of finished product.
Summary of the invention
For the problems referred to above, the invention provides a kind of plastic window section bar automation bore process and equipment, it is simple in structure, easy to operate, operability is good.
The technical scheme that the present invention takes is:
Plastic window section bar automation bore process and an equipment, its structure comprises: manipulator, servomotor, clamp mechanism, support, base, section bar fixture, cylinder, slippage clamping plate, strap, wellbore part, drill bit, motor, manipulator is fixed on base by support, manipulator is by driven by servomotor, arm end is provided with clamp mechanism, described clamp mechanism is by driven by servomotor, slippage clamping plate and strap are arranged on base, described slippage clamping plate and strap side are provided with horizontal list structure, strap is provided with square groove along its length, the horizontal list structure of slippage clamping plate side is through the square groove of strap, described cylinder is positioned at slippage clamping plate end, the piston rod of cylinder is realized and being connected with slippage clamping plate end by welding, section bar is between the horizontal list structure of slippage clamping plate and strap side, wellbore part is comprised of drill bit and motor, the mode that motor is bolted is arranged on base.
Described support is realized and being connected with base by bolt.
The horizontal strip structural thickness of described slippage clamping plate side equates with strap square groove groove width along its length.
This kind of plastic window section bar automation bore process and equipment comprise the following steps:
(1) section bar to be processed is positioned between slippage clamping plate and the list structure of strap side.
(2) start cylinder, the piston rod front end of cylinder promotes slippage clamping plate, till slippage clamping plate move to side list structure clamping section bar.
(3) start the servomotor of manipulator, manipulator is pressed program behavior in advance, clamp mechanism clamping section, and section bar is taken out from section bar fixture.
(4) start the motor in wellbore part, under Motor Drive, drill bit is realized rotation.
(5) under the driving of each servomotor of manipulator, manipulator clamping section bar completes predefined action, by wellbore part, section bar is completed to hole process.
(6) manipulator playback after the completion of processing of hole on section bar, cylinder reverse starting, piston rod is pulled to initial position by slippage clamping plate, unloads lower sectional material.
The beneficial effect that the present invention is obtained:
The present invention is increasingly automated, and the hole processing of section bar, by means of having coordinated of manipulator and wellbore part, has been realized to automation processing, has reduced artificial degree of participation, has improved machining accuracy and has processed uniformity.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Accompanying drawing explanation
Fig. 1 is three-dimensional structure diagram of the present invention.
Fig. 2 is top view of the present invention.
In figure: 1-manipulator, 11-servomotor, 12-clamp mechanism, 13-support, 2-base, 3-section bar fixture, 31-cylinder, 32-slippage clamping plate, 33-strap, 4-section bar, 5-wellbore part, 51-drill bit, 52-motor.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, in illustrative examples and the explanation of this invention, is used for explaining the present invention, but not as a limitation of the invention.
Embodiment 1:
As shown in Figure 1 and Figure 2, plastic window section bar automation bore process and an equipment, its structure comprises: manipulator 1, servomotor 11, clamp mechanism 12, support 13, base 2, section bar fixture 3, cylinder 31, slippage clamping plate 32, strap 33, wellbore part 5, drill bit 51, motor 52, manipulator 1 is fixed on base 2 by support 13, manipulator 1 is driven by servomotor 11, manipulator 1 end is provided with clamp mechanism 12, described clamp mechanism 12 is driven by servomotor 11, slippage clamping plate 32 are arranged on base 2 with strap 33, described slippage clamping plate 32 and strap 33 sides are provided with horizontal list structure, strap 33 is provided with square groove along its length, the horizontal list structure of slippage clamping plate 32 sides is through the square groove of strap 33, described cylinder 31 is positioned at slippage clamping plate 32 ends, the piston rod of cylinder 31 is realized and being connected with slippage clamping plate 32 ends by welding, section bar 4 is between slippage clamping plate 32 and the strap 33 horizontal list structures in side, wellbore part 5 is comprised of drill bit 51 and motor 52, the mode that motor 52 is bolted is arranged on base 2, described support 13 is realized and being connected with base 2 by bolt, the horizontal strip structural thickness of described slippage clamping plate 32 sides equates with strap 33 square groove groove width along its length.
Embodiment 2:
This kind of plastic window section bar automation bore process and equipment comprise the following steps:
(1) section bar 4 to be processed is positioned between slippage clamping plate 32 and the list structure of strap 33 sides.
(2) start cylinder 31, the piston rod front end of cylinder 31 promotes slippage clamping plate 32, till slippage clamping plate 32 move to side list structure clamping section bar 4.
(3) start the servomotor 11 of manipulator 1, manipulator 1 is pressed program behavior in advance, clamp mechanism 12 clamping sections 4, and section bar 4 is taken out from section bar fixture 3.
(4) start the motor 52 in wellbore part 5, under motor 52 drives, drill bit 51 is realized rotation.
(5) under the driving of manipulator 1 each servomotor 11, manipulator 1 clamping section 4 completes predefined action, by 5 pairs of section bars 4 of wellbore part, completes hole process.
(6) manipulator 1 playback after the completion of processing of hole on section bar 4, cylinder 31 reverse startings, piston rod is pulled to initial position by slippage clamping plate 32, unloads lower sectional material 4.
Claims (4)
1. plastic window section bar automation bore process and an equipment, structure comprises: manipulator (1), servomotor (11), clamp mechanism (12), support (13), base (2), section bar fixture (3), cylinder (31), slippage clamping plate (32), strap (33), wellbore part (5), drill bit (51), motor (52), it is characterized in that: manipulator (1) is fixed on base (2) by support (13), manipulator (1) is driven by servomotor (11), manipulator (1) end is provided with clamp mechanism (12), described clamp mechanism (12) is driven by servomotor (11), slippage clamping plate (32) are arranged on base (2) with strap (33), described slippage clamping plate (32) and strap (33) side are provided with horizontal list structure, strap (33) is provided with square groove along its length, the horizontal list structure of slippage clamping plate (32) side is through the square groove of strap (33), described cylinder (31) is positioned at slippage clamping plate (32) end, the piston rod of cylinder (31) is realized and being connected with slippage clamping plate (32) end by welding, section bar (4) is positioned between the horizontal list structure of slippage clamping plate (32) and strap (33) side, wellbore part (5) is comprised of drill bit (51) and motor (52), the mode that motor (52) is bolted is arranged on base (2).
2. a kind of plastic window section bar automation bore process as claimed in claim 1 and equipment, is characterized in that: described support (13) is realized and being connected with base (2) by bolt.
3. a kind of plastic window section bar automation bore process as claimed in claim 1 and equipment, is characterized in that: the horizontal strip structural thickness of described slippage clamping plate (32) side equates with strap (33) square groove groove width along its length.
4. a kind of plastic window section bar automation bore process as claimed in claim 1 and equipment, is characterized in that: this kind of plastic window section bar automation bore process and equipment comprise the following steps:
(1) section bar to be processed (4) is positioned between slippage clamping plate (32) and the list structure of strap (33) side;
(2) start cylinder (31), the piston rod front end of cylinder (31) promotes slippage clamping plate (32), till slippage clamping plate (32) move to side list structure clamping section bar (4);
(3) start the servomotor (11) of manipulator (1), manipulator (1) is pressed program behavior in advance, clamp mechanism (12) clamping section (4), and section bar (4) is taken out from section bar fixture (3);
(4) start the motor (52) in wellbore part (5), under motor (52) drives, drill bit (51) is realized rotation;
(5) under the driving of each servomotor of manipulator (1) (11), manipulator (1) clamping section (4) completes predefined action, by wellbore part (5), section bar (4) is completed to hole process;
(6) manipulator (1) playback after the completion of processing of the upper hole of section bar (4), cylinder (31) reverse starting, piston rod is pulled to initial position by slippage clamping plate (32), unloads lower sectional material (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410294885.0A CN104162916A (en) | 2014-06-27 | 2014-06-27 | Plastic window profile automatic drilling process and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410294885.0A CN104162916A (en) | 2014-06-27 | 2014-06-27 | Plastic window profile automatic drilling process and device |
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| CN104162916A true CN104162916A (en) | 2014-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410294885.0A Pending CN104162916A (en) | 2014-06-27 | 2014-06-27 | Plastic window profile automatic drilling process and device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908097A (en) * | 2015-06-12 | 2015-09-16 | 周光新 | Discharge manipulator, sorting unit with discharge manipulator and sorting method using discharge manipulator |
| CN106553214A (en) * | 2016-12-07 | 2017-04-05 | 上海宇航***工程研究所 | A kind of cutting implement of space-oriented tubular structure |
| CN107283335A (en) * | 2016-04-04 | 2017-10-24 | 中建筑港集团有限公司 | A kind of plain type track bolt positioner |
| CN117900537A (en) * | 2024-03-15 | 2024-04-19 | 佛山市固特家居制品有限公司 | Production and processing equipment for sliding door |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908097A (en) * | 2015-06-12 | 2015-09-16 | 周光新 | Discharge manipulator, sorting unit with discharge manipulator and sorting method using discharge manipulator |
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| CN107283335A (en) * | 2016-04-04 | 2017-10-24 | 中建筑港集团有限公司 | A kind of plain type track bolt positioner |
| CN106553214A (en) * | 2016-12-07 | 2017-04-05 | 上海宇航***工程研究所 | A kind of cutting implement of space-oriented tubular structure |
| CN117900537A (en) * | 2024-03-15 | 2024-04-19 | 佛山市固特家居制品有限公司 | Production and processing equipment for sliding door |
| CN117900537B (en) * | 2024-03-15 | 2024-05-28 | 佛山市固特家居制品有限公司 | Production and processing equipment for sliding door |
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Application publication date: 20141126 |