CN104162376A - Efficient ribbon dispersion stirrer and ribbon dispersion stirring machine with same - Google Patents
Efficient ribbon dispersion stirrer and ribbon dispersion stirring machine with same Download PDFInfo
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- CN104162376A CN104162376A CN201410399651.2A CN201410399651A CN104162376A CN 104162376 A CN104162376 A CN 104162376A CN 201410399651 A CN201410399651 A CN 201410399651A CN 104162376 A CN104162376 A CN 104162376A
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Abstract
The invention relates to a novel efficient ribbon dispersion stirrer applicable to mixing of medium-and-high-viscosity (over 100,000cps) dry powder materials or semi-dry-wet materials, and a ribbon dispersion stirring machine with the dispersion stirrer. The efficient ribbon dispersion stirrer comprises a rotary shaft and 1 to 10 ribbon dispersion stirring paddles mounted on the rotary shaft, wherein each ribbon dispersion stirring paddle consists of a spiral blade and tooth pieces arranged on the outer edge of the spiral blade; the inner edge of each spiral blade is fixed on the rotary shaft; the tooth pieces are planar tooth pieces or/and upward tooth pieces or/and downward tooth pieces. The mixing effect on the semi-dry-wet materials is particularly obvious. Due to the characteristics of a ribbon, the materials can be turned over from top to bottom or from bottom to top during the operation of the ribbon; during the turnover of the materials, powder agglomerates in the materials are crushed by the peripheral tooth pieces; compared with the prior art, the stirrer has the advantages that the efficiency of mixing agglomerated semi-dry mixed materials and high-viscosity slurry is improved by 3-5 times.
Description
Technical field
The present invention relates to a kind of novel dispersion agitator and disperse agitation mixer, particularly one be applicable to dry material or, the new and effective ribbon that mixes of half-dried wet stock and medium-high viscosity slurry (more than 100000cps) disperses agitator and disperses the efficient ribbon dispersator of agitator with this efficient ribbon.
Background technology
The mixer that is widely used in the chemical industries such as cell size, glue class, coating, food, pharmacy, is mainly made up of paddle, disperser or worm gear discrete part.And at present to half-dried wet, the easily mixing of conglomeration caking and the high material of viscosity, mainly to adopt ear of maize class agitating device to beat mixing to material, or pushing mixing with kneader, this agitating device mixed effect is undesirable, and mixing efficiency is very low.In prior art, there is a kind of spiral agitating device, its outer rim is smooth, this spiral agitating device is mainly used for carrying and mixed powder material, it is not suitable for hybrid solid or liquid material, because spiral agitating device in principle, determined its to material the transportation performance on axle fine, but very poor at mixed effect circumferentially and radially, therefore be uniformly mixed field, all think that spiral agitating device is only applicable to the mixing of dry powder, and be not suitable for half-dried wet, the easily mixing of conglomeration caking high-viscosity material.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of spiral efficient ribbon that is specially adapted to half-dried wet stock and highly viscous slurry mixing to disperse agitator and the ribbon dispersator with this dispersion agitator, this ribbon disperses agitator very good for the mixed effect of half-dried wet stock and highly viscous slurry, and mixing efficiency obviously improves.
The technical scheme solving the problems of the technologies described above is: a kind of efficient ribbon disperses agitator, 1-10 the ribbon that comprises rotating shaft and be arranged in rotating shaft disperses paddle, it is to be made up of helical blade and the gear piece that is arranged on helical blade outer rim that described ribbon disperses paddle, described helical blade inner edge is fixed in rotating shaft, described gear piece be plane gear piece or/and upwards gear piece or/and gear piece downwards.
The further technical scheme of the present invention is: described gear piece is made up of spaced apart upwards gear piece and downward gear piece.
Another further technical scheme of the present invention is: described gear piece is made up of the plane gear piece of random layout, upwards gear piece and downward gear piece.
The lead of screw h of described helical blade is equal or unequal, and the value of h is 0.01m～1m.
The spiral lead angle а of described helical blade is equal or unequal, and the value of а is 5 °～60 °.
Another technical scheme of the present invention is: a kind of efficient ribbon dispersator, the agitator that this efficient ribbon dispersator is provided with is that efficient ribbon of the present invention disperses agitator.
The further technical scheme of the present invention is: this efficient ribbon dispersator also includes crossbeam I, be fixed on motor I in crossbeam I, be connected to the hoist cylinder and the petrol station system being connected with hoist cylinder of crossbeam I below, described efficient ribbon disperses the rotating shaft of agitator 1 to be arranged in crossbeam I by bearing block and bearing, and rotating shaft is connected with motor I with belt by belt pulley.
Further technical scheme of the present invention is: this efficient ribbon dispersator also includes motor II and stirring at low speed slurry, described motor II is fixed in crossbeam I, the rotating shaft of described stirring at low speed slurry is arranged in crossbeam I by bearing block and bearing, and described efficient ribbon disperses agitator to be positioned at stirring at low speed slurry.
Another further technical scheme of the present invention is: this efficient ribbon dispersator also includes crossbeam II, be fixed on the high speed power part in crossbeam II, the high speed shaft being driven by high speed power part, be fixed on the low speed power part in crossbeam II, the slow-speed shaft of the hollow being driven by low speed power part, be arranged on planet case and the stirred tank being connected with crossbeam II on slow-speed shaft, described high speed shaft is placed in the slow-speed shaft of hollow, described efficient ribbon disperses the rotating shaft of agitator to be arranged on planet case by bearing, efficient ribbon disperses the rotating shaft of agitator to be connected by belt pulley and belt with high speed shaft, on described planet case, stirring at low speed assembly is also installed, described stirring at low speed assembly is connected with slow-speed shaft by gear.
For the mixing of half-dried wet stock, highly viscous slurry, the agitating device of conventional helical shape only has the effect of transmitting on axle to material, and the block of reuniting is not had to dispersion fragmentation; Tradition agitating device does not disperse fragmentation to reunion block yet, and the dispersion disc of dispersion machine is to play dispersion fragmentation to reunion lump material, but axially mixing of materials effect is bad.And the efficient ribbon of the present invention disperses agitator to combine the effect of ribbon and dispersion disc, both can agglomerated lump material efficiently in axial interchange, can disperse fragmentation to the material of periphery again, disperse the ribbon dispersator of agitator to the extraordinary mixed effect that is mixed with of the half-dried wet stock of reuniting and highly viscous slurry so the efficient ribbon of the present invention is installed.The present invention is especially obvious to the mixed effect of half-dried wet stock.Due to the characteristic of ribbon, in the time that turning round, ribbon material can be overturn from top to bottom or from top to bottom, in upset material, its periphery gear piece carries out fragmentation to the powder ball of reuniting in material, and the mixing efficiency of the half-dried wet stock of reuniting and highly viscous slurry is improved to 3-5 doubly than prior art.Particularly in the time that the efficient ribbon of the present invention disperses agitator to be used in to form the efficient ribbon dispersator of planet on existing planet mixer, because ribbon disperses agitator rotation simultaneously and revolution, so there is not dead angle in the mixing of whole material and dispersion shattering process, its mixing efficiency is very high, and mixed effect is very good.In addition, the present invention is equally applicable to mix and blend dry material.
Below, in conjunction with the accompanying drawings and embodiments the present invention's efficient ribbon is disperseed agitator and disperses the technical characterictic of the ribbon dispersator of agitator to be further described with this ribbon.
Brief description of the drawings
Fig. 1-1: the efficient ribbon of the embodiment of the present invention one disperses agitator structure schematic diagram.
Fig. 1-2: the top view of Fig. 1-1.
Fig. 2-1: the efficient ribbon of the embodiment of the present invention two disperses agitator structure schematic diagram.
Fig. 2-2: the top view of Fig. 2-1.
Fig. 3-1: the efficient ribbon contrary with embodiment bis-hands of spiral disperses agitator structure schematic diagram.
Fig. 3-2: the top view of Fig. 3-1.
Fig. 4-1: gear piece is that the efficient ribbon of upwards gear piece disperses agitator structure schematic diagram entirely.
Fig. 4-2: the top view of Fig. 4-1.
Fig. 5-1: gear piece is that the efficient ribbon of downward gear piece disperses agitator structure schematic diagram entirely.
Fig. 5-2: the top view of Fig. 5-1.
Fig. 6-1～Fig. 6-2: a longer ribbon is installed in rotating shaft and disperses the efficient ribbon of paddle to disperse agitator structure schematic diagram.
Fig. 6-1: two sections of ribbons of head and the tail disperse paddles towards identical.
Fig. 6-2: two sections of ribbons of head and the tail disperse paddles towards difference.
Fig. 7-1～Fig. 7-2: two shorter ribbons are installed in rotating shaft and disperse the efficient ribbon of paddle to disperse agitator structure schematic diagram.
Fig. 7-1: two ribbons disperse the hand of spiral of paddle identical.
Fig. 7-2: two ribbons disperse the hand of spiral difference of paddle.
Fig. 8-1～Fig. 8-2: three shorter ribbons are installed in rotating shaft and disperse the efficient ribbon of paddle to disperse agitator structure schematic diagram.
Fig. 8-1: three ribbons disperse the hand of spiral of paddle identical.
Fig. 8-2: the hand of spiral of first and second ribbon dispersion paddle is clockwise from the bottom up, and it is counterclockwise that the 3rd ribbon disperses the hand of spiral of paddle.
Fig. 9: the ribbon dispersator structural representation with ribbon dispersion agitator of the embodiment of the present invention three.
Figure 10: the ribbon dispersator structural representation with ribbon dispersion agitator of the embodiment of the present invention four.
Figure 11: the ribbon dispersator structural representation with ribbon dispersion agitator of the embodiment of the present invention five.
In figure: the efficient ribbon of 1-disperses agitator, 11-rotating shaft, 12-helical blade, 13-gear piece, 131-plane gear piece, 132-is gear piece upwards, the downward gear piece of 133-.
21-bearing block, 22-crossbeam I, 23-hoist cylinder, 24-motor I, 25-petrol station system, 26-stirring at low speed slurry, 27-motor II.
31-stirred tank, 32-planet case, 33-high speed shaft, 34-slow-speed shaft, 35-crossbeam II, 36-high speed power part, 37-belt pulley, 38-stirring at low speed assembly.
In Figure 11, arrow represents that efficient ribbon disperses the direction of rotation of agitator.
Detailed description of the invention
Embodiment mono-: as shown in Fig. 1-1-Fig. 1-2, a kind of efficient ribbon disperses agitator, 1-2 the ribbon that comprises rotating shaft 11 and be arranged in rotating shaft disperses paddle, it is to be made up of helical blade 12 and the gear piece 13 that is arranged on helical blade outer rim that described ribbon disperses paddle, described helical blade inner edge is fixed in rotating shaft, described gear piece is plane gear piece 131, and plane gear piece refers to that the coupling part of this gear piece and helical blade and this gear piece is positioned at same plane.
Embodiment bis-: as shown in Fig. 2-1-Fig. 2-2, a kind of efficient ribbon disperses agitator, 1-3 the ribbon that comprises rotating shaft 11 and be arranged in rotating shaft disperses paddle, it is to be made up of helical blade 12 and the gear piece 13 that is arranged on helical blade outer rim that described ribbon disperses paddle, described helical blade inner edge is fixed in rotating shaft, and described gear piece is made up of spaced apart upwards gear piece 132 and downward gear piece 133.
Helical blade 12 in the present embodiment is the left-hand screw shape blades that turn clockwise and form, and as the one conversion of the present embodiment, described helical blade can be also the right-hand screw shape blade (as shown in Fig. 3-1-Fig. 3-2) that is rotated counterclockwise formation.
The gear piece that the present invention is arranged on helical blade outer rim can be plane gear piece 131 or/and upwards gear piece 132 is or/and gear piece 133 downwards, and described gear piece can be plane gear piece, upwards gear piece and the one in gear piece, two kinds or three kinds downwards.As shown in Fig. 4-1-Fig. 4-2, described gear piece is gear piece upwards entirely; As shown in Fig. 5-1-Fig. 5-2, described gear piece is downward gear piece entirely.When described gear piece is plane gear piece, upwards gear piece and downwards when two kinds in gear piece or three kinds, different gear pieces can be determined according to actual conditions at the arrangement mode of helical blade outer rim, can be regularly arranged can be also irregular alignment, for example: when described gear piece is plane gear piece, upwards gear piece and downwards when three kinds in gear piece, can press successively a plane gear piece, one gear piece upwards, one downward gear piece regularly arranged, also can be successively by a gear piece upwards, one plane gear piece, one downward gear piece regularly arranged, also can arrange by other arrangement modes, also can random three kinds of different gear pieces be arranged.
The structure of upwards gear piece of the present invention and downwards gear piece, solid and existing be mainly used in the liquid such as coating, pigment, dyestuff, paint, ink, food, adhesive, medicine, daily use chemicals, emulsion and liquid-etc. the upwards gear piece of dispersion impeller and the structure of downward gear piece that use in the dispersion machine of mixing of materials basic identical or close.
The lead of screw h of same helical blade of the present invention can equate, also can be unequal, and the value of h is generally 0.01m～1m, is preferably 0.1m～0.5m.The spiral lead angle а of described same helical blade can equate, also can be unequal, and the value of а is generally 5 °～60 °, is preferably 10 °～30 °.The present invention, by reasonably design, makes the structure of helical blade be more suitable for the mixing of half-dried wet stock.
Efficient ribbon of the present invention disperses agitator, a longer ribbon can be only set in rotating shaft disperses paddle (as shown in Fig. 6-1-Fig. 6-2, this ribbon disperse two sections of ribbons of paddle head and the tail disperse paddles towards can be the same or different), also can in rotating shaft, keep at a certain distance away multiple ribbons dispersion paddles are installed, adjacent two ribbons disperse, between paddle, other rabbling mechanisms to be installed as required.As shown in Fig. 7-1-Fig. 7-2, in rotating shaft, keep at a certain distance away two shorter ribbons dispersion paddles are installed, two ribbons disperse the hand of spiral of paddles can be the same or different.As shown in Fig. 8-1-Fig. 8-2, in rotating shaft, keep at a certain distance away three shorter ribbons dispersion paddles are installed, three ribbons disperse the hand of spiral of paddles can be the same or different.In general rotating shaft, 1-10 ribbon can be installed and disperse paddle.
Embodiment tri-: a kind of efficient ribbon dispersator, as shown in Figure 9, comprise agitator, crossbeam I 22, be fixed on motor I 24 in crossbeam I, be connected to the hoist cylinder 23 and the petrol station system 25 being connected with hoist cylinder of crossbeam I below, described efficient ribbon disperses the rotating shaft of agitator 1 to be arranged in crossbeam I by bearing block 21 and bearing, rotating shaft is connected with motor I with belt by belt pulley, and described agitator is that efficient ribbon of the present invention disperses agitator 1.
Embodiment tetra-: a kind of efficient ribbon dispersator, as shown in figure 10, its basic structure is identical with embodiment tri-, difference is: this efficient ribbon dispersator also includes motor II 27 and stirring at low speed slurry 26, described motor II is fixed in crossbeam I, the rotating shaft of described stirring at low speed slurry is arranged in crossbeam I by bearing block and bearing, and described efficient ribbon disperses agitator 1 to be provided with two, lays respectively in stirring at low speed slurry.
Embodiment five: a kind of efficient ribbon dispersator, as shown in figure 11, comprise agitator, crossbeam II 35, be fixed on the high speed power part 36 in crossbeam II, the high speed shaft 33 being driven by high speed power part, be fixed on the low speed power part (not shown in FIG.) in crossbeam II, the slow-speed shaft 34 of the hollow being driven by low speed power part, be arranged on planet case 32 and the stirred tank 31 being connected with crossbeam II on slow-speed shaft, described high speed shaft is placed in the slow-speed shaft of hollow, described efficient ribbon disperses the rotating shaft of agitator 1 to be arranged on planet case by bearing, efficient ribbon disperses the rotating shaft of agitator to be connected by belt pulley and belt with high speed shaft, on described planet case, stirring at low speed assembly 38 is also installed, described stirring at low speed assembly is connected with slow-speed shaft by gear, described agitator is that efficient ribbon of the present invention disperses agitator 1.Efficient ribbon disperses agitator 1 under the drive of planet case, to revolve round the sun on the one hand, rotation under the drive of high speed shaft on the other hand.So the mixing of whole material and dispersion shattering process do not exist dead angle, its mixing efficiency is high, good mixing effect.
Efficient ribbon dispersator shown in the embodiment of the present invention three～embodiment five, be wherein several operational modes that the efficient ribbon of the present invention disperses agitator, the present invention's efficient ribbon disperses agitator can also be installed in the agitation mixer of other different structures.In agitation mixer, the quantity of ribbon dispersion agitator can be one, two, three, four or more, and concrete quantity is determined according to actual conditions.
Claims (9)
1. an efficient ribbon disperses agitator, it is characterized in that: comprise rotating shaft (11) and be arranged on 1-10 ribbon dispersion paddle in rotating shaft, described ribbon disperses paddle to be by helical blade (12) and to be arranged on gear piece (13) formation of helical blade outer rim, described helical blade inner edge is fixed in rotating shaft, described gear piece be plane gear piece (131) or/and upwards gear piece (132) or/and gear piece (133) downwards.
2. the efficient ribbon of one according to claim 1 disperses agitator, it is characterized in that: described gear piece is made up of spaced apart upwards gear piece (132) and downward gear piece (133).
3. the efficient ribbon of one according to claim 1 disperses agitator, it is characterized in that: described gear piece is made up of the plane gear piece (131) of random layout, upwards gear piece (132) and downward gear piece (133).
4. disperse agitator according to the efficient ribbon of the one described in claim 1,2 or 3, it is characterized in that: the lead of screw h of described helical blade is equal or unequal, and the value of h is 0.01m～1m.
5. disperse agitator according to the efficient ribbon of the one described in claim 1,2 or 3, it is characterized in that: the spiral lead angle а of described helical blade is equal or unequal, and the value of а is 5 °～60 °.
6. an efficient ribbon dispersator, is characterized in that: the agitator that this efficient ribbon dispersator is provided with is that the efficient ribbon as described in claim 1-5 any one disperses agitator (1).
7. the efficient ribbon dispersator of one according to claim 6, it is characterized in that: this efficient ribbon dispersator also includes crossbeam I (22), be fixed on motor I (24) in crossbeam I, be connected to the hoist cylinder (23) and the petrol station system (25) being connected with hoist cylinder of crossbeam I below, described efficient ribbon disperses the rotating shaft of agitator (1) to be arranged in crossbeam I by bearing block (21) and bearing, and rotating shaft is connected with motor I with belt by belt pulley.
8. the efficient ribbon dispersator of one according to claim 7, it is characterized in that: this efficient ribbon dispersator also includes motor II (27) and stirring at low speed slurry (26), described motor II is fixed in crossbeam I, the rotating shaft of described stirring at low speed slurry is arranged in crossbeam I by bearing block and bearing, and described efficient ribbon disperses agitator (1) to be positioned at stirring at low speed slurry.
9. the efficient ribbon dispersator of one according to claim 6, it is characterized in that: this efficient ribbon dispersator also includes crossbeam II (35), be fixed on the high speed power part (36) in crossbeam II, the high speed shaft (33) being driven by high speed power part, be fixed on the low speed power part in crossbeam II, the slow-speed shaft (34) of the hollow being driven by low speed power part, be arranged on planet case (32) and the stirred tank (31) being connected with crossbeam II on slow-speed shaft, described high speed shaft is placed in the slow-speed shaft of hollow, described efficient ribbon disperses the rotating shaft of agitator (1) to be arranged on planet case by bearing, efficient ribbon disperses the rotating shaft of agitator to be connected by belt pulley and belt with high speed shaft, stirring at low speed assembly (38) is also installed on described planet case, described stirring at low speed assembly is connected with slow-speed shaft by gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399651.2A CN104162376A (en) | 2014-08-14 | 2014-08-14 | Efficient ribbon dispersion stirrer and ribbon dispersion stirring machine with same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399651.2A CN104162376A (en) | 2014-08-14 | 2014-08-14 | Efficient ribbon dispersion stirrer and ribbon dispersion stirring machine with same |
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| Publication Number | Publication Date |
|---|---|
| CN104162376A true CN104162376A (en) | 2014-11-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410399651.2A Pending CN104162376A (en) | 2014-08-14 | 2014-08-14 | Efficient ribbon dispersion stirrer and ribbon dispersion stirring machine with same |
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| CN (1) | CN104162376A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233718A (en) * | 2015-11-20 | 2016-01-13 | 江苏合一水业有限公司 | Baffling mixer |
| CN108147499A (en) * | 2015-11-20 | 2018-06-12 | 安溪县景宏技术咨询有限公司 | Sewage disposal system |
| CN108568234A (en) * | 2018-05-14 | 2018-09-25 | 北京东方波特蓝环保科技有限责任公司 | Batch mixer |
| CN110508197A (en) * | 2018-05-21 | 2019-11-29 | 广州红尚机械制造有限公司 | A kind of cell size homogenization system and its process flow |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203208938U (en) * | 2013-03-25 | 2013-09-25 | 宁波科星材料科技有限公司 | Horizontal type spiral mixer with square blade |
| CN103446916A (en) * | 2013-05-17 | 2013-12-18 | 庞可邦 | Novel worm-wheel disperser and worm-wheel dispersing machine containing the same |
-
2014
- 2014-08-14 CN CN201410399651.2A patent/CN104162376A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203208938U (en) * | 2013-03-25 | 2013-09-25 | 宁波科星材料科技有限公司 | Horizontal type spiral mixer with square blade |
| CN103446916A (en) * | 2013-05-17 | 2013-12-18 | 庞可邦 | Novel worm-wheel disperser and worm-wheel dispersing machine containing the same |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233718A (en) * | 2015-11-20 | 2016-01-13 | 江苏合一水业有限公司 | Baffling mixer |
| CN108147499A (en) * | 2015-11-20 | 2018-06-12 | 安溪县景宏技术咨询有限公司 | Sewage disposal system |
| CN108147499B (en) * | 2015-11-20 | 2021-05-25 | 广东万绿环保集团有限公司 | Sewage treatment system |
| CN108568234A (en) * | 2018-05-14 | 2018-09-25 | 北京东方波特蓝环保科技有限责任公司 | Batch mixer |
| CN108568234B (en) * | 2018-05-14 | 2021-01-12 | 北京东方波特蓝环保科技有限责任公司 | Material mixing machine |
| CN110508197A (en) * | 2018-05-21 | 2019-11-29 | 广州红尚机械制造有限公司 | A kind of cell size homogenization system and its process flow |
| CN110508197B (en) * | 2018-05-21 | 2024-05-10 | 广州红尚机械制造有限公司 | Battery slurry homogenizing system and process flow thereof |
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Application publication date: 20141126 |
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