CN104154778B - Heat exchanger and method for manufacturing heat exchanger - Google Patents
Heat exchanger and method for manufacturing heat exchanger Download PDFInfo
- Publication number
- CN104154778B CN104154778B CN201410398292.9A CN201410398292A CN104154778B CN 104154778 B CN104154778 B CN 104154778B CN 201410398292 A CN201410398292 A CN 201410398292A CN 104154778 B CN104154778 B CN 104154778B
- Authority
- CN
- China
- Prior art keywords
- fin
- heat exchanger
- exchanger tube
- main body
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention provides a heat exchanger and a method for manufacturing the heat exchanger. The heat exchanger comprises heat exchange tubes, fins and welding materials, wherein each fin comprises a fin body, fin holes which are formed in the fin body and used for containing the heat exchange tubes and fin hole turned edges which extend from the edges of the fin holes to one side of the fin body; the welding materials are used for welding the fin hole turned edges of the fin bodies and the heat exchange tubes. According to the technical scheme of the heat exchanger, the problem that production cannot be conducted due to the fact that a current heat exchanger with a small tube diameter cannot expand can be solved; meanwhile, the welding technology is adopted for the fins and the heat exchange tubes, so that the heat exchanger has excellent heat transfer performance.
Description
Technical field
The present invention relates to the manufacture method of a kind of heat exchanger and heat exchanger.
Background technology
Identical size of heat exchanger, the hydraulic diameter of heat exchanger tube is less, and heat exchange property can be higher, and material cost is lower.But
It is larger to be that mechanical expanding technology is affected by heat exchanger tube diameter, can be only applied at present more than certain diameter (being greater than 7mm)
Copper pipe, and aluminum pipe this technology inapplicable.
Content of the invention
It is an object of the invention to provide the manufacture method of a kind of heat exchanger and heat exchanger, thus for example, can not only ensure
The heat exchange property of soldering, but also small-pipe diameter heat exchanger can be manufactured.
According to an aspect of the present invention, the invention provides a kind of heat exchanger, this heat exchanger, including:Heat exchanger tube;Fin,
This fin includes:Fin main body, is formed in the fin main body, fin hole for arranging heat exchanger tube, and from fin hole
The fin hole flanging of the annular that edge extends to the side of fin main body;And welding material, for by the fin of fin main body
Hole flanging is welded together with heat exchanger tube.
According to an aspect of the present invention, heat exchanger tube is pipe or flat tube.
According to an aspect of the present invention, described welding material is formed as ring-shaped article, and is arranged on described heat exchanger tube and wing
Between the fin hole flanging of piece main body, the fin hole flanging of fin main body to be welded together with heat exchanger tube by heating.
According to an aspect of the present invention, described heat exchanger also includes:Ring-shaped article, this ring-shaped article be arranged on described heat exchanger tube and
Between the fin hole flanging of fin main body, and the inner surface of ring-shaped article and outer surface all carry the weldering as welding material
Connect composite bed.
According to an aspect of the present invention, before assembling the fin hole flanging of fin main body the chi being smaller in size than described heat exchanger tube
Very little, make the fin hole flanging of fin main body and described heat exchanger tube form interference fit.
According to an aspect of the present invention, described fin main body also includes the otch being formed in fin hole flanging.
According to an aspect of the present invention, heat exchanger tube is that pipe and caliber are less than 7 millimeters.
According to an aspect of the present invention, the outer surface of ring-shaped article is taper surface, and the fin hole flanging of fin main body
Inner surface is taper surface.
According to an aspect of the present invention, described heat exchanger also includes:Ring-shaped article, this ring-shaped article be arranged on described heat exchanger tube and
Between the fin hole flanging of fin main body.
According to an aspect of the present invention, fin, heat exchanger tube and ring-shaped article are made up of aluminium alloy.
According to an aspect of the present invention, the invention provides a kind of manufacture method of heat exchanger, the manufacturer of this heat exchanger
Method includes:Heat exchanger tube is provided;Form fin, this fin includes:Fin main body, be formed in fin main body, change for setting
The fin hole of heat pipe, and the fin hole flanging of the annular extending to the side of fin main body from the edge of fin hole;By inciting somebody to action
Heat exchanger tube is put in fin hole and is fitted together heat exchanger tube with fin;Using welding material, the fin hole of fin main body is turned over
Side is welded together with heat exchanger tube.
According to an aspect of the present invention, described welding material is formed as ring-shaped article, and is arranged on described heat exchanger tube and wing
Between the fin hole flanging of piece main body, the fin hole flanging of fin main body to be welded together with heat exchanger tube by heating.
According to an aspect of the present invention, by heat exchanger tube is put into fin hole, heat exchanger tube is being fitted together with fin
Step in, ring-shaped article is placed between the fin hole flanging of annular of described heat exchanger tube and fin main body, and ring-shaped article is interior
Side surface and outer surface all carry the welding composite bed as welding material.
According to an aspect of the present invention, before assembling the fin hole flanging of fin main body the chi being smaller in size than described heat exchanger tube
Very little, make the fin hole flanging of fin main body and described heat exchanger tube form interference fit.
According to an aspect of the present invention, by heat exchanger tube is put into fin hole, heat exchanger tube and fin are fitted together it
Before, heat exchanger tube precoats soldering paste.
According to an aspect of the present invention, heat exchanger tube is that pipe and caliber are less than 7 millimeters.
According to an aspect of the present invention, the outer surface of ring-shaped article is taper surface, and the fin hole flanging of fin main body
Inner surface is taper surface.
According to an aspect of the present invention, by heat exchanger tube is put into fin hole, heat exchanger tube is being fitted together with fin
Step before, the inner surface of fin hole flanging or heat exchange pipe external surface carry the welding composite bed as welding material.
Technical scheme not only can solve current pipe with small pipe diameter (< 7mm) heat exchanger cannot tube expansion and cannot produce
Problem, simultaneously as fin and heat exchanger tube adopt solder technology, there is extraordinary heat transfer property.
Brief description
Figure 1A and the 1B respectively diagrammatic side view of heat exchanger and sectional view according to an embodiment of the invention;
Fig. 2 is the enlarged partial sectional view of the heat exchanger according to embodiments of the invention;
Fig. 3 is the front view of the fin of the heat exchanger according to embodiments of the invention;
Fig. 4 is the fin, along the sectional view being obtained by the line of fin hole of the heat exchanger according to embodiments of the invention;
Fig. 5 is the heat exchanger tube of the heat exchanger according to an alternative embodiment of the invention, the fin hole flanging of fin and ring-type
The schematic diagram of part, wherein ring-shaped article are not attached to final position;And
Fig. 6 is the heat exchanger tube of the heat exchanger according to an alternative embodiment of the invention, the fin hole flanging of fin and ring-type
The schematic diagram of part, wherein ring-shaped article are installed to final position.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention will be further described.
Figure 1A and 1B shows heat exchanger 100 according to an embodiment of the invention.As shown in Figure 1A and 1B, heat exchanger 100
Including heat exchanger tube 10 and fin 20.Heat exchanger tube 10 can have any shape of cross section, can be pipe or flat tube or other
The non-round of shape.The caliber of heat exchanger tube 10 can be less than 7 millimeters.Heat exchanger 100 can be applicable to HVAC, automobile, refrigeration
And transport field, can be used for evaporimeter, the heat exchanger such as condenser, heat pump heat exchanger and water tank.Heat exchanger tube passes through soldering with fin
Connect.Heat exchanger tube can be aluminum alloy materials or other alloy material with fin.
As shown in Figures 2 to 4, this fin 20 includes:Fin main body 21, be formed in fin main body 21, change for setting
The fin hole 22 of heat pipe 10, and the fin hole flanging of the annular extending to the side of fin main body 21 from the edge of fin hole 22
23.Heat exchanger 100 also includes welding material, for the fin hole flanging 23 of fin main body 21 is welded on one with heat exchanger tube 10
Rise.
As shown in Figures 2 to 4, in some examples of the present invention, the size of the fin hole flanging 23 of fin main body 21 before assembling
Less than the size of described heat exchanger tube 10, thus make the fin hole flanging 23 of fin main body 21 and described heat exchanger tube 10 shape after assembling
Become interference fit.Described fin main body 21 can also include:It is formed at the otch in fin hole flanging 23.
As it can be seen in figures 5 and 6, described welding material is formed as ring-shaped article 30, and it is arranged on described heat exchanger tube 10 and fin
Between the fin hole flanging 23 of main body 21, the fin hole flanging 23 of fin main body 21 and heat exchanger tube 10 to be welded on by heating
Together.As the highly heat-conductive material that welding ring can be that fusing point is less than fin and heat exchanger tube, after heating, welding ring melts ring-shaped article 30
Change and fin and heat exchanger tube are welded together.
Alternatively, as it can be seen in figures 5 and 6, heat exchanger 100 also includes:Ring-shaped article 30, this ring-shaped article 30 be arranged on described in change
Between the fin hole flanging 23 of heat pipe 10 and fin main body 21, and the inner surface of ring-shaped article 30 and outer surface all carry work
Welding composite bed for welding material.Ring-shaped article 30 can be the alloy as fin and heat exchanger tube.
As it can be seen in figures 5 and 6, the outer surface of ring-shaped article 30 is taper surface, and the fin hole flanging 23 of fin main body 21
Inner surface is taper surface.The taper of the fin hole flanging 23 of the taper surface of ring-shaped article 30 and fin main body 21, towards cooperation, makes ring
The taper surface of shape part 30 is fixed on the taper surface of fin hole flanging 23 of fin main body 21.
The manufacture method of heat exchanger according to an embodiment of the invention is described below.
Referring to Fig. 1 to 4, the manufacture method of this heat exchanger includes:Heat exchanger tube 10 is provided;And form fin 20, this fin
20 include:Fin main body 21, is formed in the fin main body 21, fin hole 22 for arranging heat exchanger tube 10, and from fin
The fin hole flanging 23 of the annular that the edge in hole 22 extends to the side of fin main body 21.The manufacture method of this heat exchanger is also wrapped
Include:By putting into heat exchanger tube 10 in fin hole 22, heat exchanger tube 10 is fitted together with fin 20;And using welding material
The fin hole flanging 23 of fin main body 21 and heat exchanger tube 10 are welded together by material.
According to the example of the present invention, before assembling, the fin hole flanging 23 of fin main body 21 is smaller in size than described heat exchanger tube 10
Size, make the fin hole flanging 23 of fin main body 21 and described heat exchanger tube 10 form interference fit.By heat exchanger tube is put
Before the step entering fin hole and heat exchanger tube and fin being fitted together, the inner surface of fin hole flanging or heat exchanger tube appearance
Face carries the welding composite bed as welding material.That is, fin or heat exchanger tube surface welding composite bed, fin hole size is little
In heat exchanger tube diameter, during installation, heat exchanger tube force draw in fin hole, on fin hole flanging can with otch with allow fin hole and
Fin hole flanging 23 stretches.Assembling completes to be welded.
Before heat exchanger tube 10 and fin 20 being fitted together by heat exchanger tube 10 is put into fin hole 22, heat exchanger tube 10
Upper precoating soldering paste.That is, fin and heat exchange pipe surface all welding composite beds, before assembling, heat exchanger tube precoats soldering paste, then fills
Join and complete to be welded.
According to the example of the present invention, described welding material is formed as ring-shaped article 30, and is arranged on described heat exchanger tube 10 He
Between the fin hole flanging 23 of fin main body 21, the fin hole flanging 23 of fin main body 21 and heat exchanger tube 10 to be welded by heating
It is connected together.Alternatively, by heat exchanger tube 10 is put into fin hole 22, heat exchanger tube 10 is being fitted together with fin 20
Step in, ring-shaped article 30 is placed between the fin hole flanging 23 of annular of described heat exchanger tube 10 and fin main body 21, and ring
The inner surface of shape part 30 and outer surface all carry the welding composite bed as welding material.
Using the technical scheme in embodiments of the invention, it is possible to achieve the manufacture of small-pipe diameter heat exchanger, solve pipe with small pipe diameter
(for example, < 7mm) heat exchanger cannot tube processing technical barrier.Heat exchanger can be made to have higher heat exchange property and lower
Cost.
The heat exchanger of big pipe (for example, diameter > 7mm) at present, adopts tube technology mostly, and this is compared with direct welding
If, the thermal contact resistance that tube connects can be more than welding, so heat exchange property is not so good as weld connection.
Using the connected mode of the fin in embodiments of the invention and heat exchanger tube, the heat-exchange performance of soldering can not only be ensured
Can, but also manufacture pipe with small pipe diameter (for example, < 7mm) heat exchanger, because current tube expansion technique can be used only in caliber and is more than for example
On the heat exchanger of 7mm.
Using the technical scheme in embodiments of the invention, current pipe with small pipe diameter (for example, < 7mm) heat exchange not only can be solved
Device cannot tube expansion and the problem that cannot produce, simultaneously as fin and heat exchanger tube adopt solder technology, there is extraordinary heat transfer
Performance.
Using the technical scheme in embodiments of the invention, employ ring-shaped article 30, between due to fin hole and heat exchanger tube being
Gap coordinates, and such heat exchanger tube can inject fin hole very wellly, substantially reduce technology difficulty and cost, improve product
Quality.
It should be noted that all technical characteristic in the above embodiment of the present invention or some technical characteristics can be to appoint
What suitable mode is combined and forms new embodiment.
Claims (9)
1. a kind of heat exchanger, including:
Heat exchanger tube;
Fin, this fin includes:Fin main body, is formed in the fin main body, fin hole for arranging heat exchanger tube, Yi Jicong
The fin hole flanging of the annular that the edge of fin hole extends to the side of fin main body;And
The ring-shaped article that welding material is formed, in the state of heat exchanger tube is put in fin hole, ring-shaped article is arranged on described heat exchange
Between pipe and the fin hole flanging of fin main body and in the centre bore of heat exchanger tube insertion ring-shaped article, with by heating fin main body
Fin hole flanging weld together with heat exchanger tube, wherein the axial length of ring-shaped article be less than fin hole flanging axial length.
2. heat exchanger according to claim 1, wherein:
Heat exchanger tube is pipe or flat tube.
3. heat exchanger according to claim 1, wherein:
Described fin main body also includes:It is formed at the otch in fin hole flanging.
4. heat exchanger according to claim 1, wherein:
Heat exchanger tube is that pipe and caliber are less than 7 millimeters.
5. heat exchanger according to claim 1, wherein:
The outer surface of ring-shaped article is taper surface, and the inner surface of the fin hole flanging of fin main body is taper surface.
6. heat exchanger according to claim 1, wherein:
Fin and heat exchanger tube are made up of aluminium alloy.
7. a kind of manufacture method of heat exchanger, including:
Heat exchanger tube is provided;
Form fin, this fin includes:Fin main body, is formed in the fin main body, fin hole for arranging heat exchanger tube, with
And from the edge of fin hole to the side of fin main body extend annular fin hole flanging;
The ring-shaped article that welding material is formed is arranged between described heat exchanger tube and the fin hole flanging of fin main body and heat exchanger tube
In the centre bore of insertion ring-shaped article, the axial length of wherein ring-shaped article is less than the axial length of fin hole flanging;And
By heating, the fin hole flanging of fin main body is welded together with heat exchanger tube.
8. the manufacture method of heat exchanger according to claim 7, wherein:
Heat exchanger tube is that pipe and caliber are less than 7 millimeters.
9. the manufacture method of heat exchanger according to claim 7, wherein:
The outer surface of ring-shaped article is taper surface, and the inner surface of the fin hole flanging of fin main body is taper surface.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410398292.9A CN104154778B (en) | 2014-08-13 | 2014-08-13 | Heat exchanger and method for manufacturing heat exchanger |
PCT/CN2015/086634 WO2016023466A1 (en) | 2014-08-13 | 2015-08-11 | Heat exchanger, and method for manufacturing heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410398292.9A CN104154778B (en) | 2014-08-13 | 2014-08-13 | Heat exchanger and method for manufacturing heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
CN104154778A CN104154778A (en) | 2014-11-19 |
CN104154778B true CN104154778B (en) | 2017-02-08 |
Family
ID=51880345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201410398292.9A Expired - Fee Related CN104154778B (en) | 2014-08-13 | 2014-08-13 | Heat exchanger and method for manufacturing heat exchanger |
Country Status (2)
Country | Link |
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CN (1) | CN104154778B (en) |
WO (1) | WO2016023466A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104154778B (en) * | 2014-08-13 | 2017-02-08 | 丹佛斯微通道换热器(嘉兴)有限公司 | Heat exchanger and method for manufacturing heat exchanger |
CN104501293A (en) * | 2014-12-29 | 2015-04-08 | 陈卫东 | Finned radiator and production process thereof |
CN105910345A (en) * | 2016-06-08 | 2016-08-31 | 合肥美菱股份有限公司 | Finned evaporator |
CN106216554A (en) * | 2016-08-15 | 2016-12-14 | 安徽天祥空调科技有限公司 | A kind of air-conditioning heat exchanger technique |
CN107598010B (en) * | 2017-09-22 | 2019-02-05 | 徐州德坤电气科技有限公司 | A kind of control method of air conditioner fin assembly automatic expanding guard system |
CN109539635B (en) * | 2018-07-20 | 2020-06-26 | 山东大学 | Shell-and-tube heat exchanger with unevenly arranged separating device |
CN111288832B (en) * | 2018-12-06 | 2022-05-13 | 丹佛斯有限公司 | Collecting pipe and heat exchanger |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
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DE971929C (en) * | 1941-05-13 | 1959-04-16 | Albert Bertholdt Henninger | Process for the production of tubular coolers from aluminum or aluminum alloys |
DE3242260A1 (en) * | 1982-11-15 | 1984-05-17 | Thermal-Werke, Wärme-, Kälte-, Klimatechnik GmbH, 6909 Walldorf | Heat exchangers |
US6964296B2 (en) * | 2001-02-07 | 2005-11-15 | Modine Manufacturing Company | Heat exchanger |
JP2003056992A (en) * | 2001-08-20 | 2003-02-26 | Fujitsu General Ltd | Heat exchanger |
CN201116845Y (en) * | 2007-09-27 | 2008-09-17 | 姚德林 | Low wind-resistance pipe fin type air heat exchanger |
CN102278896A (en) * | 2010-06-11 | 2011-12-14 | 乐金电子(天津)电器有限公司 | Heat exchanger structure and assembly method thereof |
CN102338587B (en) * | 2010-07-16 | 2016-03-02 | 乐金电子(天津)电器有限公司 | Heat exchanger structure and assembly technology thereof |
CN102338570A (en) * | 2010-07-16 | 2012-02-01 | 乐金电子(天津)电器有限公司 | Heat exchanger structure and assembly process thereof |
CN102435020A (en) * | 2011-12-31 | 2012-05-02 | 浙江同星制冷有限公司 | Fin-type efficient heat exchanger |
KR20140070012A (en) * | 2012-11-30 | 2014-06-10 | 엘지전자 주식회사 | Heat exchanger and method for manufacturing the same |
KR102085716B1 (en) * | 2012-12-10 | 2020-03-06 | 엘지전자 주식회사 | Heat exchanger and method for manufacturing the same |
CN103148718A (en) * | 2013-03-15 | 2013-06-12 | 上海交通大学 | Microchannel heat exchanger |
CN103245244B (en) * | 2013-05-10 | 2016-03-16 | 丹佛斯微通道换热器(嘉兴)有限公司 | Heat exchanger |
CN103913092B (en) * | 2014-03-20 | 2017-01-18 | 丹佛斯微通道换热器(嘉兴)有限公司 | Fin and heat exchanger |
CN103837014B (en) * | 2014-03-21 | 2016-08-31 | 丹佛斯微通道换热器(嘉兴)有限公司 | Heat exchanger and attaching method thereof |
CN104154778B (en) * | 2014-08-13 | 2017-02-08 | 丹佛斯微通道换热器(嘉兴)有限公司 | Heat exchanger and method for manufacturing heat exchanger |
-
2014
- 2014-08-13 CN CN201410398292.9A patent/CN104154778B/en not_active Expired - Fee Related
-
2015
- 2015-08-11 WO PCT/CN2015/086634 patent/WO2016023466A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
CN104154778A (en) | 2014-11-19 |
WO2016023466A1 (en) | 2016-02-18 |
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