A kind of disc granulation method of particle magnesium ammonium phosphate slow-release fertilizer
Technical field
The present invention relates to a kind of disc granulation method of particle magnesium ammonium phosphate slow-release fertilizer, belong to the manufacturing technology field of fertilizer.
Background technology
First, conventionally sell with powdery form and use by magnesium ammonium phosphate slow-release fertilizer phosphorous, nitrogenous, that contain the waste water reclamation such as magnesium.In the use procedure of powdered acid ammonium magnesium, dust is large, but also have cannot machine fertilising, cannot with the problem such as other fertilizer blending.It is not high that this causes the magnesium ammonium phosphate of recovery to be worth, and even becomes the burden of wastewater reclamation plant because find no market.The granulation of powdered acid ammonium magnesium is conducive to improve value of the product, sells the processing cost of granulation magnesium ammonium phosphate to fill up phosphorous, nitrogenous, to contain the waste water such as magnesium, promotes the recovery of the elements such as phosphorus, nitrogen, magnesium, realizes the object turning waste into wealth.
Secondly, magnesium ammonium phosphate is a kind of slow release fertilizer, and it is insoluble in water, so can not burn root.And even if rain in torrents, magnesium ammonium phosphate also can not outflow with water as traditional processable nitrogenous fertilizer, phosphate fertilizer.This loss not only significant wastage fertilizer, and run off nitrogen phosphoric caused widespread pollution from the overuse of fertilizers and pesticides in rural area, be the arch-criminal who causes a lot of freshwater lake eutrophication.On the other hand, magnesium ammonium phosphate can slowly be dissolved by the organic acid of plant root exudation (citric acid, matrimony vine acid, oxalic acid etc.).When plant is in vegetative growth phase and reproductive stage, root system is secreted organic acid in a large number, and secrete less other period.And plant is mainly also to nourish and grow and two stages of reproductive growth when needing fertilizer in a large number.Comprehensive above 2 known, after magnesium ammonium phosphate single-dose application, nutrient seldom runs off, and can provide the time of infertility from germinateing to yielding positive results required nitrogen, phosphorus, magnesium nutrient for crop.Finally, between 3-8 month, but may there is the problem of fertilizer deficiency in the fertilizer efficiency of magnesium ammonium phosphate to the larger crop of fertilizer requirement.
Summary of the invention
For the deficiencies in the prior art, the object of the invention is a kind of disc granulation method for particle magnesium ammonium phosphate slow-release fertilizer is provided.Bonding rate when the method makes granulation by spraying into binder solution improves.
Realizing object of the present invention can be by taking following technical scheme to reach:
A disc granulation method for particle magnesium ammonium phosphate slow-release fertilizer, is characterized in that comprising the steps:
A, broken magnesium ammonium phosphate material, make the raw meal particle size 0.1-1mm after fragmentation;
B, in granulating disc, add after initial material, start to add binder solution, after whole material conversions are 0.5-2mm particle, constantly add material and binder solution, enter lasting stable granulation process, the initial inventory in granulating disc is to stablize the 2%-10% of the stable inventory in granulation process; Binder solution addition accounts for the 2%-20% of material gross weight;
C, to particulate state phosphoric acid ammonium magnesium material at 60-100 DEG C, carry out 10-30 minute dry;
D, material drying is sieved, 2-4mm particle magnesium ammonium phosphate is qualified product, and the material that is less than 2mm and is greater than 4mm returns to step a.
Realizing one embodiment of the present invention is, described magnesium ammonium phosphate is six water magnesium ammonium phosphates or a water magnesium ammonium phosphate.
Realizing one embodiment of the present invention is, in step a, and described magnesium ammonium phosphate material moisture 2-5%.
Realizing one embodiment of the present invention is, in step a, adds the souring agent of the 0.5%-10% that accounts for magnesium ammonium phosphate material gross weight, and described souring agent is ground into 30-50 order in advance; Described souring agent is that one or two or more kinds in gypsum, sulphur, ammonium sulfate, ammonium chloride, brown coal, gibberic acid, citric acid, Sodium Pyrosulfite, oxysuccinic acid, oxalic acid, succsinic acid, acetic acid, butyric acid, formic acid, valeric acid, lactic acid, pyruvic acid, propanedioic acid, tetronic acid, fumaric acid, amino acid is by the mixture of any ratio.
Realizing one embodiment of the present invention is, in step b, in granulating disc, the moisture content of material is 5-15%;
Realizing one embodiment of the present invention is, in step b, and the each components based on weight percentage of binding agent, Binder Composition is Mierocrystalline cellulose 1%-18%, water glass 70%-95%, polyacrylamide 4%-12%.
Realizing one embodiment of the present invention is, in step b, binder solution is the aqueous solution, and mass percentage concentration is 0.05%-5%.
Realizing one embodiment of the present invention is, in step c, adopt the mode that revolving drum is dried to dry particulate state phosphoric acid ammonium magnesium material, hot blast inlet temperature is controlled at 60-100 DEG C, tail gas temperature out is controlled at 40-50 DEG C, the moisture 0.5-2.0% of material after drying.
Realizing one embodiment of the present invention is, becomes 30-65 ° of angle at the disk of described granulating disc with horizontal plane.
Realizing one embodiment of the present invention is, at the disc rotation speed 40-80r/min of described granulating disc.
Beneficial effect of the present invention is:
The present invention is by being transported to powdered acid ammonium magnesium in granulating disc; when granulating disc rolls granulation; by infusion pump, binder solution is sprayed onto in granulating disc, material is sticked into spherical along with the continuous rolling of tablets press, finally obtain magnesium ammonium phosphate particle.Technique is simple, with low cost.
For realizing the smooth blending of particle magnesium ammonium phosphate and other granulated fertilizers, with reference to bulk blended fertilizer national standard (GB21633-2008), the method fixes on the diameter of particle magnesium ammonium phosphate qualified product between 2-4mm.
In order to improve the nutrient release rate of magnesium ammonium phosphate, can add a certain amount of souring agent, taking small molecules amount organic acid as good, the acidic fertiliziers such as ammonium sulfate take second place.Along with changes in demand, also there is respective change in the kind of souring agent and consumption.But it is low to nutrient demand concentration for this class of turf to work as granulation magnesium ammonium phosphate, and the long crop of required time, do not use souring agent to be fine yet.
In sum, compared with prior art, prilling process is easy for the technology of the present invention, has improved the fertilising efficiency of magnesium ammonium phosphate.On the other hand, introduced souring agent and can regulate according to demand the initial and follow-up nutrient release rate of magnesium ammonium phosphate.
Embodiment
Below, in conjunction with embodiment, the invention will be further described:
Embodiment 1:
The prilling process of the magnesium ammonium phosphate slow-release fertilizer described in the present embodiment, carries out according to the following steps:
A, by broken magnesium ammonium phosphate material and sieve, make the raw meal particle size after fragmentation be less than 1mm;
B, at disk diameter 1m, in the granulating disc of rotating speed 50r/min, add after the broken good magnesium ammonium phosphate material of 1kg, start to spray with infusion pump the binder solution 40g that mass percentage concentration is 0.1%, the each composition of binding agent percentage meter by weight, described Binder Composition is 10% Mierocrystalline cellulose, 80% water glass, 10% polyacrylamide mixes, after 1kg material is all converted into 0.5-1mm particle, constantly add broken good magnesium ammonium phosphate material, magnesium ammonium phosphate weight of material by adding: binder solution weight=100:4 of 0.1% of sprinkling sprays binder solution, until weight of material approximates 20kg and starts discharging in disk, in maintenance disk, weight of material is always in 20kg left and right, inlet amount and load equate, enter lasting stable granulation process,
C, particulate state phosphoric acid ammonium magnesium material is out dried, bake out temperature is 60 °, and tail gas temperature out is controlled at 40 DEG C,, drying time is 20 minutes;
D, material drying is sieved, be less than the material of 2mm and be greater than the material of 4mm again broken as returning charge, the particle magnesium ammonium phosphate of 2-4mm is qualified product.
This product is suitable for turf, flowers and other crops.
Embodiment 2:
The difference of the present embodiment and specific embodiment 1 is:
In step a, add account for magnesium ammonium phosphate material gross weight 5% be ground in advance 30 object sulphur and 1% be ground in advance 50 object citric acids.
Other are identical with specific embodiment 1.
This product is applicable to potato, green onion garlic class has the crops such as vegetables, tobacco, beet, tea, rape and the cabbage Cruciferae of volatile flavor.
Embodiment 3:
The difference of the present embodiment and specific embodiment 1 is:
One, in step a, add account for magnesium ammonium phosphate material gross weight 9% be ground in advance 30 order gypsum and 0.25% be ground in advance 50 order formic acid;
Two, in step b, the binder solution 200g that sprinkling mass percentage concentration is 0.05%, the each composition of binding agent percentage meter by weight, described Binder Composition is that 1% Mierocrystalline cellulose, 95% water glass, 4% polyacrylamide mix, after 1kg material is all converted into 0.5-1mm particle, constantly add broken good magnesium ammonium phosphate material, the magnesium ammonium phosphate material by adding: 0.05% binder solution amount of sprinkling is 100:20;
Three, in step c, adopt the mode that revolving drum is dried to dry particulate state phosphoric acid ammonium magnesium material to particulate state phosphoric acid ammonium magnesium material out, hot blast inlet temperature is controlled at 100 DEG C, and tail gas temperature out is controlled at 50 DEG C, and drying time is 10 minutes.
Other identical with specific embodiment 1.
This product is applicable to potato, green onion garlic class has the crops such as vegetables, tobacco, beet, tea, rape and the cabbage Cruciferae of volatile flavor.
Embodiment 4:
The difference of the present embodiment and specific embodiment 1 is:
One, in step a, add and account for 5% glycine of magnesium ammonium phosphate material gross weight and 5% oxysuccinic acid, and be ground in advance 40 orders;
Two, in step b, the binder solution 20g that sprinkling mass percentage concentration is 5%, the each composition of binding agent percentage meter by weight, described Binder Composition is that 18% Mierocrystalline cellulose, 70% water glass, 12% polyacrylamide mix, after 1kg material is all converted into 0.5-1mm particle, constantly add broken good magnesium ammonium phosphate material, the magnesium ammonium phosphate material by adding: 10% binder solution amount of sprinkling is 100:2;
Three, in step c, adopt the mode that revolving drum is dried to dry particulate state phosphoric acid ammonium magnesium material to particulate state phosphoric acid ammonium magnesium material out, hot blast inlet temperature is controlled at 80 DEG C, and tail gas temperature out is controlled at 45 DEG C, and drying time is 20 minutes.
Other identical with specific embodiment 1.
This product is applicable to the crops such as apple, pear tree.