CN104150419A - Supercharged high viscosity filling machine - Google Patents
Supercharged high viscosity filling machine Download PDFInfo
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- CN104150419A CN104150419A CN201410404623.5A CN201410404623A CN104150419A CN 104150419 A CN104150419 A CN 104150419A CN 201410404623 A CN201410404623 A CN 201410404623A CN 104150419 A CN104150419 A CN 104150419A
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- pressure
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- filling container
- filling
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
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Abstract
A supercharged high viscosity filling machine comprises a material box, normal-pressure feed valves, a pressure filling container, a pneumatic pressure increasing valve, a vent valve and discharge valves, wherein the material box is located above the pressure filling container; the material box is connected with the pressure filling container via the normal-pressure feed valves; the pressure filling container is connected with a pressure air source via the pneumatic pressure increasing valve; the vent valve is arranged on the pressure filling container; an air outlet end of the vent valve leads to the outside world; and the discharge valves are mounted at the bottom of the pressure filling container. The machine carries out extrusion filling by taking the pressure air source as power, and the pressure air source is not required to be arranged additionally since liquid filling enterprises are equipped with pressure air pumps or air pressure stations. The machine is simple in structure and low in manufacturing cost and service cost, and runs reliably.
Description
Technical field:
The invention belongs to filling liquid technical field, relate in particular to a kind of pressure charged heavy body bottle placer.
Background technology:
Liquid-filling machine is divided into high viscosity liquid bottle placer and low-viscosity (mobile) liquid bottle placer according to the viscosity of liquid to be filled, the liquid of different viscosities must carry out filling with different liquid-filling machines, both generally can not be general, although existing high viscosity liquid bottle placer varies in size, come in every shape, but most constant volume methods that adopt carry out filling, its principle of work as shown in Figure 1, it comprises hopper 1, inlet valve 2, triple valve 3, bleeder valve 4 and hydraulic actuating cylinder 5, the charging port of triple valve 3 is connected with inlet valve 2, inlet valve 2 interlinks by feed pipe and hopper 1, another two ports of triple valve 3 are connected with hydraulic actuating cylinder 5 with bleeder valve 4 respectively, bleeder valve 4 is connected with filling head by discharge nozzle.
Its pouring process is as follows: during filling high viscosity liquid, first inlet valve 2 and bleeder valve 4 are opened, by control system, the rotational valve core of triple valve 3 is turned to the A condition in Fig. 1, it is the state that inlet valve 2 communicates with hydraulic actuating cylinder 5, bleeder valve 4 and triple valve 3 are in off-state, the piston that control system is controlled hydraulic actuating cylinder 5 is pulled outwardly, from hopper 1, aspirate liquid material, when hydraulic actuating cylinder 5 is pumped to after predetermined stroke, by control system, the rotational valve core of triple valve 3 is turned to the B state in Fig. 1, it is the state that bleeder valve 4 communicates with hydraulic actuating cylinder 5, inlet valve 2 and triple valve 3 are in off-state, control system makes the piston of hydraulic actuating cylinder 5 outwards advance row discharging, material in hydraulic actuating cylinder 5 injects in bottle to be filled through bleeder valve 4 and filling head under the pushing of piston.
Existing heavy body multiple head filling machine, each filling head needs to be equipped with an inlet valve 2, triple valve 3, bleeder valve 4 and hydraulic actuating cylinder 5, at filling front stroke and the initial condition that must adjust respectively every hydraulic actuating cylinder 5, all hydraulic cylinder 5 is realized with stroke synchronization action, in whole adjustment process, not only lose time, and waste material, simultaneously, because the structure of the triple valve 3 of Mei Jia enterprise is different, in transfer line, be provided with a lot of rapid wear sealing members, in triple valve 3 and hydraulic actuating cylinder 5, sealing member often damages needs to change, both affected effective filling time, can increase maintenance cost again, operating cost is high, reliability is bad.This class heavy body multiple head filling machine complex structure, cost are high, after-sales service simultaneously and service expenditure are high, bring loss not only to bottle placer manufacturing enterprise, and can affect the normal production of applying unit, how further to simplify bottle placer structure, improve reliability of service, reduce equipment cost and customer using cost, that bottle placer manufacturing enterprise and applying unit are all urgently wanted the technical barrier solving, market in urgent need is a kind of simple in structure, reliable, equipment manufacturing cost and use cost be cheap heavy body bottle placer all.
Summary of the invention:
The object of this invention is to provide a kind of pressure charged heavy body bottle placer, it is simple in structure, reliable, with low cost, consumable accessory is minimum, long service life.
The technical solution adopted in the present invention is:
A kind of pressure charged heavy body bottle placer, it is characterized in that: comprise hopper, normal pressure inlet valve, pressure filling container, pressure charging valve, blow off valve and bleeder valve, hopper is positioned at the top of pressure filling container, normal pressure inlet valve is arranged between hopper and pressure filling container, pressure charging valve is arranged on pressure filling container, and interlink with the inner chamber of pressure filling container, pressure charging valve is connected with pressure gas source, blow off valve is arranged on pressure filling container, and interlink with pressure filling container intracavity top, lead in outlet side and the external world of blow off valve, bleeder valve is arranged on pressure filling container, and interlink with the bottom of pressure filling container intracavity.
Further, the outlet side of blow off valve is placed in hopper, and is positioned at the top of feed liquid face.
Further, between hopper and pressure filling container, be provided with 2～6 normal pressure inlet valves.
Further, the inner cavity top of pressure charging valve and pressure filling container interlinks.
This bottle placer of the present invention can meet the condition of filling high viscosity liquid, it simple in structure, only pressure charging valve and blow off valve need to be set on pressure filling container, while making pressure filling container reach certain capacity, open pressure charging valve and make it to become high-pressure filling container, can cause the high viscosity liquid in pressure filling container to enter fast in unloading container by bleeder valve by air pressure, after filling, all bleeder valves are in closed condition, close pressure charging valve, open blow off valve, make pressure filling container inner pressure identical with ambient pressure, each bleeder valve is without triple valve and hydraulic actuating cylinder are installed like this, saved the ball screw nut driver train of controlling all hydraulic cylinder synchronization lifting simultaneously, in transfer line without the sealing member of rapid wear, greatly reduce like this cost of bottle placer, through contrast measuring and calculating cost of the present invention, it is only 60% left and right of existing conventional high viscosity liquid bottle placer, and it also can be used as the filling apparatus of common liq, only need close pressure charging valve, pressure filling container has become the second hopper leading to hopper, so just realized a tractor serves several purposes, can be filling as high viscosity liquid, can carry out filling to low-viscosity (mobile) liquid again, reduced user's equipment purchasing expense, saved the floor area of bottle placer, client's degree of subscribing is high, there is the stronger market competitiveness.Because bottle placer does not use crossover tee valve and hydraulic actuating cylinder, the appearances such as canning means employing are pressed and are pushed extrusion principle, have saved the imbibition process of hydraulic actuating cylinder, thereby have saved a large amount of filling setup times, not only metering is accurate, and filling speed can double than the filling speed of existing bottle placer.Pressure filling of the present invention is to utilize pressure gas source as power, in filling liquid enterprise, is all furnished with pressure air pump or air pressure station, and without being equipped with in addition pressure gas source, so over-the-road expense is low.
Accompanying drawing explanation:
Fig. 1 is the fundamental diagram of existing bottle placer, and wherein triple valve has two kinds of mode of operations,
A be triple valve in the view of hydraulic actuating cylinder aspirated liquid material from hopper,
B is that triple valve carries out the material of suction at hydraulic actuating cylinder the view of filling fluid;
Fig. 2 is fundamental diagram of the present invention;
In figure: 1-hopper; 2-inlet valve; 3-triple valve; 4-bleeder valve; 5-hydraulic actuating cylinder; 6-normal pressure inlet valve; 7-pressure filling container; 8-pressure charging valve; 9-blow off valve.
The specific embodiment:
Below in conjunction with accompanying drawing, describe specific embodiment of the invention scheme in detail:
Embodiment 1:
A kind of pressure charged heavy body bottle placer, as shown in Figure 2: it is by hopper 1, normal pressure inlet valve 6, pressure filling container 7, pressure charging valve 8, blow off valve 9 and bleeder valve 4 form, hopper 1 is positioned at the top of pressure filling container 7, between hopper 1 and pressure filling container 7, be provided with two normal pressure inlet valves 6, pressure charging valve 8 is arranged on pressure filling container 7, and interlink with the inner cavity top of pressure filling container 7, blow off valve 9 is arranged on pressure filling container 7, and interlink with pressure filling container 7 inner cavity tops, the outlet side of blow off valve 9 is placed in hopper 1, and be positioned at the top of feed liquid face, lead in outlet side and the external world of blow off valve 9, pressure charging valve 8 is connected with pressure gas source, bleeder valve 4 is arranged on the bottom of pressure filling container 7, and interlink with the bottom of pressure filling container 7 inner chambers.
Principle of work of the present invention is as follows:
When the filling high viscosity liquid of needs, close pressure charging valve 8 and bleeder valve 4, open blow off valve 9, open normal pressure inlet valve 6, liquid to be filled in hopper 1 is from hopper 1 feed pressure container filling 7, when the liquid level of liquid to be filled reaches predetermined altitude, close blow off valve 9, open pressure charging valve 8, inner chamber to pressure filling container 7 carries out pneumatic compression, when the pressure of the inner chamber of pressure filling container 7 reaches preset air pressure value, opening all bleeder valves 4, can to carry out timing filling, liquid to be filled in pressure filling container 7 injects container filling through bleeder valve 4 under the compressing of pressed gas, realize isobaric constant flow filling, after filling, close pressure charging valve 8 and bleeder valve 4, open blow off valve 9, make the air pressure in pressure filling container 7 identical with the external world, repeat above-mentioned circulation.
The present invention both can carry out heavy body liquid material filling, can carry out filling to low-viscosity (mobile) liquid again.Even for the filling not working pressure source of the gas of low-viscosity (mobile) liquid, as long as control normal pressure inlet valve 6 and bleeder valve 4 also can complete.
Embodiments of the present invention are a lot, for example, between hopper 1 and pressure filling container 7, can be provided with more than one normal pressure inlet valve 6, pressure charging valve 8 also can be arranged on the other parts of pressure filling container 7, as long as interlink with pressure filling container 7 inner chambers.
Claims (4)
1. a pressure charged heavy body bottle placer, it is characterized in that: comprise hopper (1), normal pressure inlet valve (6), pressure filling container (7), pressure charging valve (8), blow off valve (9) and bleeder valve (4), hopper (1) is positioned at the top of pressure filling container (7), normal pressure inlet valve (6) is arranged between hopper (1) and pressure filling container (7), pressure charging valve (8) is arranged on pressure filling container (7), and interlink with the inner chamber of pressure filling container (7), pressure charging valve (8) is connected with pressure gas source, blow off valve (9) is arranged on pressure filling container (7), and interlink with pressure filling container (7) inner cavity top, lead in outlet side and the external world of blow off valve (9), bleeder valve (4) is arranged on pressure filling container (7), and interlink with the bottom of pressure filling container (7) inner chamber.
2. pressure charged heavy body bottle placer according to claim 1, is characterized in that: the outlet side of blow off valve (9) is placed in hopper (1), and is positioned at the top of feed liquid face.
3. pressure charged heavy body bottle placer according to claim 1, is characterized in that: between hopper (1) and pressure filling container (7), be provided with 2～6 normal pressure inlet valves (6).
4. pressure charged heavy body bottle placer according to claim 1, is characterized in that: pressure charging valve (8) interlinks with the inner cavity top of pressure filling container (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410404623.5A CN104150419A (en) | 2014-08-15 | 2014-08-15 | Supercharged high viscosity filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410404623.5A CN104150419A (en) | 2014-08-15 | 2014-08-15 | Supercharged high viscosity filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104150419A true CN104150419A (en) | 2014-11-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410404623.5A Pending CN104150419A (en) | 2014-08-15 | 2014-08-15 | Supercharged high viscosity filling machine |
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| Country | Link |
|---|---|
| CN (1) | CN104150419A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107352494A (en) * | 2017-07-11 | 2017-11-17 | 苏州首达机械有限公司 | Filling discharging compensation batch can |
| CN109879236A (en) * | 2019-02-19 | 2019-06-14 | 曹洋 | A kind of fluid suction filling foot pump |
| CN110979770A (en) * | 2020-01-03 | 2020-04-10 | 朱大伟 | Printing ink liquid filling machine that can even filling |
-
2014
- 2014-08-15 CN CN201410404623.5A patent/CN104150419A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107352494A (en) * | 2017-07-11 | 2017-11-17 | 苏州首达机械有限公司 | Filling discharging compensation batch can |
| CN109879236A (en) * | 2019-02-19 | 2019-06-14 | 曹洋 | A kind of fluid suction filling foot pump |
| CN110979770A (en) * | 2020-01-03 | 2020-04-10 | 朱大伟 | Printing ink liquid filling machine that can even filling |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141119 |