CN104150203A - Stone plate gantry type automatic feeding and discharging device and method - Google Patents
Stone plate gantry type automatic feeding and discharging device and method Download PDFInfo
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- CN104150203A CN104150203A CN201410386376.0A CN201410386376A CN104150203A CN 104150203 A CN104150203 A CN 104150203A CN 201410386376 A CN201410386376 A CN 201410386376A CN 104150203 A CN104150203 A CN 104150203A
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Abstract
The invention discloses a stone plate gantry type automatic feeding and discharging device which comprises a gantry type bearing structure, an oscillating device, a lifting device and a control system. The oscillating device is hinged to the lower portion of the gantry bearing structure, the lifting device is hinged to the lower portion of the oscillating device, and the control system controls the oscillating device and the lifting device to move. The oscillating device comprises an oscillating cross beam, the middle position of the upper portion of the oscillating cross beam is hinged to the lower portion of the gantry type bearing structure, the two ends of the oscillating cross beam are suspended, and a teeterboard structure is formed. The two ends of the upper portion of the oscillating cross beam are symmetrically provided with beam end cylinder adjusting pieces, and the oscillating cross beam is provided with a power mechanism which is clamped on the oscillating cross beam and makes reciprocating movement along the oscillating cross beam. The lower portion of the power mechanism is hinged to a middle connecting block of the lifting device through a first pin shaft, the lower portion of the middle connecting block is hinged to a lifting appliance main beam connecting block through a second pin shaft, and the two pin shafts are vertically distributed in different planes. The invention further discloses a stone plate feeding and discharging method. According to the stone plate gantry type automatic feeding and discharging device and method, the gantry type layout is overall utilized, the structure is stable, and automatic feeding and discharging of stone plates can be achieved.
Description
Technical field
The invention belongs to stone plate processing technique field, be specifically related to a kind of stone plate planer-type automatic loading and unloading device and method.
Background technology
At present, along with the continuous quickening of process of industrialization, China continues to rise to the demand of stone product.Yet processing of stone workshop has the feature that mechanical noise is large, dust concentration is high conventionally, operating environment is comparatively severe, is seriously unfavorable for that work worker's in workshop is healthy; In job shop, degree of automation is low, has also caused the work efficiency can not be fully up to expectations.And on the other hand, severe working environment is higher labour intensity in addition, also make many processing of stone enterprise face the condition of " recruitment is difficult ".
More existing equipment or device (as Chinese patent application CN 101947751A) adopt air cylinder driven at vertical direction, but there is propulsive effort and drive the too small problem of stroke, in field of stone processing, need to there is larger propulsive effort and drive stroke, so need to have cylinder made to order; And stroke is in the horizontal direction also larger, is not suitable for using air cylinder driven.In field of stone processing, some adopts the method for cantilever crane and sucker, although this method has solved the excessive problem of workman's physical demands, just semi-automatic, can not realize Unmanned operation.
Summary of the invention
The object of the invention is for overcoming the deficiency of field of stone processing operation of feeding and discharging inefficiency in above-mentioned prior art, a kind of stone plate planer-type automatic loading and unloading device and method are provided, the automation loading and unloading of stone plate, have reduced the dependence of workshop to people to a certain extent.
For achieving the above object, the present invention adopts following technical proposals:
A kind of stone plate planer-type automatic loading and unloading device, comprise planer-type supporting structure, pendulous device, hanging device and control system, pendulous device is articulated with planer-type supporting structure bottom, and hanging device is articulated with pendulous device bottom, and control system is controlled pendulous device and hanging device action;
Described pendulous device comprises swinging crossbeam, and the upper middle position of swinging crossbeam is articulated with planer-type supporting structure below, and two ends are unsettled, form seesaw structure; Swinging crossbeam both upper ends thereof is symmetrically arranged with beam-ends cylinder adjustment part, swinging crossbeam is provided with and can blocks thereon and can be along its reciprocating actuating unit, actuating unit bottom is hinged by the middle contiguous block of the first bearing pin and hanging device, middle contiguous block bottom is hinged by the second bearing pin and suspender girder contiguous block, and two described bearing pins are antarafacial vertical distribution.
Described planer-type supporting structure comprises main beam and the side crossbeam that is T-shaped connection, side crossbeam middle part is vertically fixed in main beam one end, the two ends of the other end of main beam and side crossbeam are all connected by being arranged at ground upright supports, and main beam, side crossbeam and column form planer type structure jointly.
Described swinging crossbeam is HW shaped steel, and swinging crossbeam midway location is hinged with the contiguous block that is welded in below, described main beam middle part.
Described beam-ends cylinder adjustment part comprises the beam-ends cylinder of at right angle setting on swinging crossbeam, and beam-ends cylinder top is provided with internal thread hole, is rotary with the adjustment screw rod that can adjust up and down in internal thread hole.
Described actuating unit comprises the reducing motor being connected with control system, reducing motor is installed on a side of a U-shaped slide block, on two medial surfaces of U-shaped slide block, be symmetrically installed with some rollers, one of them roller is connected with the output shaft of reducing motor by coupler.
The rotation direction of described roller is consistent with the length direction of swinging crossbeam; And roller contacts with the lower surface of swinging crossbeam grooves on two sides.By roller, actuating unit is stuck on swinging crossbeam, symmetrically arranged roller plays position-limiting action, prevents that actuating unit from falling from swinging crossbeam.
Described hanging device comprises suspender girder, suspender curb girder, sucker, oleo gear, suspender girder contiguous block and middle contiguous block; Described suspender girder contiguous block is fixed on top, suspender girder middle part, and suspender girder contiguous block is hinged by the middle contiguous block on the first bearing pin and top, and middle contiguous block is hinged by the second bearing pin and described U-shaped slide block; Totally two of described suspender curb girders, are fixed on the lower surface at suspender girder two ends by welding symmetry; Described sucker is installed in suspender curb girder bottom by oleo gear symmetry.
Totally four, described sucker, sucker and oleo gear are all controlled by control system, and control system is installed on planer-type supporting structure.
Described planer-type supporting structure below is provided with scissor-type automatic rising-sinking platform and the roller-way with hanging device interoperation.
The method of utilizing stone plate planer-type automatic loading and unloading device, comprising:
A. material loading flow process:
1) with fork truck, one pile of some stone plate is positioned over to the center of scissor-type automatic rising-sinking platform;
2) by control system, move reducing motor, drive U-shaped slide block to move to the left side of swinging crossbeam;
3) control hanging device and move to left down, sucker is arrived and treat material loading stone plate surface, now the adjustment screw top on right side is to the lower surface (adjustment screw rod is a with respect to the extension elongation of beam-ends cylinder, and a is adjustable) of main beam;
3) control system control sucker is started working, and tightly adsorbs stone plate;
4) control system is controlled reducing motor and is driven the reverse right side that moves to swinging crossbeam of U-shaped slide block, and stone plate moves to roller table surface under the absorption of sucker simultaneously, and sucker stops absorption, and stone plate is positioned on roller-way; Stone plate moves with roller, completes material loading operation;
B. blanking flow process:
1) treat that blanking stone plate is positioned on roller-way, by control system, move reducing motor, drive U-shaped slide block to move to the right side of swinging crossbeam;
2) control hanging device and move to the right, sucker is arrived and treat blanking stone plate surface, now the adjustment screw top in left side is to the lower surface (adjustment screw rod is a with respect to the extension elongation of beam-ends cylinder, and a is adjustable) of main beam;
3) control system control sucker is started working, and tightly adsorbs stone plate; Reducing motor drives the reverse left side that moves to swinging crossbeam of U-shaped slide block, and stone plate moves to scissor-type automatic rising-sinking platform surface under the absorption of sucker simultaneously, and sucker stops absorption, and stone plate is positioned on scissor-type automatic rising-sinking platform, completes blanking.
In feeding, discharge process, the stone plate upper surface that scissor-type automatic rising-sinking platform can guarantee last blanking is the height in a certain setting all the time, and this feature has guaranteed looping of blanking operation.
Scissor-type automatic rising-sinking platform and roller-way in the present invention are prior art, in market, all can directly buy, and are mainly in order to coordinate stone plate planer-type automatic loading and unloading device to complete the auxiliary device of loading and unloading, not repeat them here.
Key technical feature in the present invention is:
1. swinging crossbeam adopts seesaw models, and hanging device depends on swinging crossbeam and completes horizontal and vertical movement;
2. between swinging crossbeam and suspender girder, be provided with two hinge arrangements that antarafacial is vertical;
3. material loading or blanking continue to carry out between scissor-type automatic rising-sinking platform and roller-way.
The invention has the beneficial effects as follows:
1. adopt novel seesaw model, sheet material can utilize self gravitation to complete longitudinal movement between laterally advancing, and reduces energy consumption.
2. adopt scissor-type automatic rising-sinking platform, make the upper surface of sheet material maintain all the time a certain certain height, guaranteed that the circulation continuous of material loading or blanking carries out, degree of automation and work efficiency get a promotion;
3. between slide block and suspender girder, be provided with two hinge arrangements that antarafacial is vertical, make the sucker can be according to the actual placement situation self aligning angle of stone slab, the angle better adaptability to stone slab;
4. supporting structure adopts planer-type layout, Stability Analysis of Structures.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention;
Fig. 2 is the partial enlarged drawing that Fig. 1 indicates part;
Fig. 3 is front elevation of the present invention;
Fig. 4 is U-shaped slide block and roller scheme of installation.
In figure, 1, scissor-type automatic rising-sinking platform, 2, column, 3, side crossbeam, 4, main beam, 5, swinging crossbeam, 6, suspender girder, 7, suspender curb girder, 8, sucker, 9, roller-way, 10, roller, 11, U-shaped slide block, 12, reducing motor, 13, middle contiguous block, 14, suspender girder contiguous block, 15, regulate double-screw bolt, 16, Adjusting bolt Adjusting screw, 17, oleo gear.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure of description, a kind of planer-type stone plate automatic loading and unloading device, comprises supporting structure, pendulous device, hanging device, scissor-type automatic rising-sinking platform 1 and roller-way 9.
As Fig. 1, supporting structure comprises a side crossbeam 3, main beam 4 and three root posts 2, side crossbeam is bolted on two shorter column upper ends, main beam is fixed on side crossbeam upper surface midway location by bolt one end, the other end is fixed on the upper surface of higher column, and side crossbeam 3, main beam 4 and column 2 form gantry type frame, simple in structure, but support strength is large, can bear compared with high pulling torque and impulsive force.
Side crossbeam 3, main beam 4 and column 2 be as load bearing component, and both section forms can be square, rectangle, circle or other shapes, is not limited to square described in figure.The height of the length of side crossbeam 3, main beam 4 and column 2, and the size of the area of both sections all can according in actual work length and working environment stressed, track by conventional design, can determine.Do not affect its whole work efficiency.
Pendulous device comprises swinging crossbeam 5, Adjusting bolt Adjusting screw 16, adjusts double-screw bolt 15, reducing motor 12, U-shaped slide block 11 and roller 10.The base portion of swinging crossbeam 5 is HW shaped steel, and hinged by being welded on the middle hanger of beam bottom surface with main beam 4, two ends are unsettled, form seesaw structure.Described Adjusting bolt Adjusting screw 16 has two, is separately fixed at the left and right sides of swinging crossbeam 5.The inner cylinder face of Adjusting bolt Adjusting screw 16 is provided with screw thread, coordinates with described adjusting double-screw bolt 15.
Swinging crossbeam 5 is as load bearing component, and cross section can be H type, grooved, I shape, is not limited to the H type described in figure.The length of swinging crossbeam 5 and concrete model all can according in actual work length and working environment stressed, track by conventional design, can determine.Do not affect its whole work efficiency.
Adjusting bolt Adjusting screw 16 and model, size and the installation site of adjusting double-screw bolt 15 all can according in actual work length and the working environment of stressed, track 9 and scissor-type automatic rising-sinking platform 1 by conventional design, can determine.Do not affect its whole work efficiency.
As shown in Figure 4, an outer side of U-shaped slide block 11 is fixed with reducing motor 12, and the output shaft of reducing motor 12 is connected with a roller 10 by coupler, on 10 pillar stiffeners that are movably arranged in U-shaped slide block 11 of another three rollers.Roller 10 contacts with the upper surface of swinging crossbeam 5 lower wing plates.U-shaped slide block 11 is relative fixing by the wheel rim of four rolling and the lower wing plate of swinging crossbeam 5, play the guiding role, and can also avoid U-shaped slide block double swerve on HW shaped steel simultaneously.
Under reducing motor 12 drives, U-shaped slide block 11 can move back and forth along swinging crossbeam 5.Swinging crossbeam swings to realize the movement of sheet material vertical direction under the effect of deadweight and sheet material gravity simultaneously.
Hanging device comprises suspender girder 6, suspender curb girder 7, sucker 8, oleo gear 17, suspender girder contiguous block 14 and middle contiguous block 13.Suspender girder contiguous block 14 is fixed on suspender girder 6, and hinged by bearing pin and middle contiguous block 13, middle contiguous block 13 is hinged by bearing pin and U-shaped slide block 11, and two bearing pins are antarafacial vertical distribution, and adopting the hinged object in two places is conveniently to pick up to put uneven sheet material.Totally two of described suspender curb girders 7, are fixed on the lower surface of suspender girder 6 by welding symmetry.Totally four, described sucker 8, is symmetrically distributed in suspender curb girder 7 times.Between sucker 8 and suspender curb girder 7, oleo gear 17 is installed.When sheet material is put in sucker suction, oleo gear plays buffer action.Sucker 8 and oleo gear 17 are prior aries, do not repeat them here.
Suspender girder 6, suspender curb girder 7 cross-sectional planes can be square, rectangle, grooved, I shape, be not limited to square described in figure, the gauge size installation site of its gauge size and sucker all can be according to institute in actual work stressed and working environment by conventional design, can determine.Do not affect its whole work efficiency.
As shown in Figure 1, during work, corresponding scissor-type automatic rising-sinking platform 1 and the roller-way 9 matching with stone plate material loading and blanking that be provided with on the ground below pendulous device.Scissor-type automatic rising-sinking platform 1 and roller-way 9 are prior art, are mainly in order to coordinate stone plate I shape automatic loading and unloading device to complete the auxiliary device of loading and unloading, not repeat them here.
Material loading flow process is as follows:
With fork truck, one pile of some stone plate is positioned over to the center of scissor-type automatic rising-sinking platform 1, operation reducing motor 12, drives U-shaped slide block 11 to move to the left side of swinging crossbeam 5.Hanging device moves to left down, sucker 8 is arrived and treat material loading stone plate surface, and now adjustment screw rod 15 tops on right side are to the lower surface (adjustment screw rod 15 is a with respect to the extension elongation of beam-ends cylinder 16, and a is adjustable) of main beam 4.Sucker 8 is started working, and tightly adsorbs stone plate.Reducing motor 12 drives the reverse right side that moves to swinging crossbeam 5 of U-shaped slide block 11, and stone plate moves to roller-way 9 surfaces under the absorption of sucker 8 simultaneously, and sucker 8 stops absorption, and stone plate is positioned on roller-way 9.Stone plate moves with roller, completes material loading operation.
In feeding process, scissor-type automatic rising-sinking platform 1 can guarantee to treat that material loading stone plate upper surface is all the time in a certain setting height, and this feature has guaranteed looping of material loading operation.
Blanking flow process is as follows:
Treat that blanking stone plate is positioned on roller-way 9.Operation reducing motor 12, drives U-shaped slide block 11 to move to the right side of swinging crossbeam 5.Hanging device is lower movement to the right, sucker 8 arrived and treat blanking stone plate surface, and now adjustment screw rod 15 tops in left side are to the lower surface (adjustment screw rod 15 is a with respect to the extension elongation of beam-ends cylinder 16, and a is adjustable) of main beam 4.Sucker 8 is started working, and tightly adsorbs stone plate.Reducing motor 12 drives the reverse left side that moves to swinging crossbeam 5 of U-shaped slide block 11, and stone plate moves to scissor-type automatic rising-sinking platform 1 surface under the absorption of sucker 8 simultaneously, and sucker 8 stops absorption, and stone plate is positioned on scissor-type automatic rising-sinking platform 1.
In blanking process, scissor-type automatic rising-sinking platform 1 can guarantee that the stone plate upper surface of last blanking is all the time in a certain setting height, and this feature has guaranteed looping of blanking operation.
Although above-mentioned, by reference to the accompanying drawings the specific embodiment of the present invention is described; but be not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection scope of the present invention.
Claims (10)
1. a stone plate planer-type automatic loading and unloading device, it is characterized in that, comprise planer-type supporting structure, pendulous device, hanging device and control system, pendulous device is articulated with planer-type supporting structure bottom, hanging device is articulated with pendulous device bottom, and control system is controlled pendulous device and hanging device action;
Described pendulous device comprises swinging crossbeam, and the upper middle position of swinging crossbeam is articulated with planer-type supporting structure below, and two ends are unsettled, form seesaw structure; Swinging crossbeam both upper ends thereof is symmetrically arranged with beam-ends cylinder adjustment part, swinging crossbeam is provided with and can blocks thereon and can be along its reciprocating actuating unit, actuating unit bottom is hinged by the middle contiguous block of the first bearing pin and hanging device, middle contiguous block bottom is hinged by the second bearing pin and suspender girder contiguous block, and two described bearing pins are antarafacial vertical distribution.
2. stone plate planer-type automatic loading and unloading device as claimed in claim 1, it is characterized in that, described planer-type supporting structure comprises main beam and the side crossbeam that is T-shaped connection, side crossbeam middle part is vertically fixed in main beam one end, the two ends of the other end of main beam and side crossbeam are all connected by being arranged at ground upright supports, and main beam, side crossbeam and column form planer type structure jointly.
3. stone plate planer-type automatic loading and unloading device as claimed in claim 2, is characterized in that, described swinging crossbeam is HW shaped steel, and swinging crossbeam midway location is hinged with the contiguous block that is welded in below, described main beam middle part.
4. stone plate planer-type automatic loading and unloading device as claimed in claim 1, it is characterized in that, described beam-ends cylinder adjustment part comprises the beam-ends cylinder of at right angle setting on swinging crossbeam, and beam-ends cylinder top is provided with internal thread hole, is rotary with the adjustment screw rod that can adjust up and down in internal thread hole.
5. stone plate planer-type automatic loading and unloading device as claimed in claim 1, it is characterized in that, described actuating unit comprises the reducing motor being connected with control system, reducing motor is installed on a side of a U-shaped slide block, on two medial surfaces of U-shaped slide block, be symmetrically installed with some rollers, one of them roller is connected with the output shaft of reducing motor by coupler.
6. stone plate planer-type automatic loading and unloading device as claimed in claim 5, is characterized in that, the rotation direction of described roller is consistent with the length direction of swinging crossbeam; And roller contacts with the lower surface of swinging crossbeam grooves on two sides.
7. stone plate planer-type automatic loading and unloading device as claimed in claim 5, is characterized in that, described hanging device comprises suspender girder, suspender curb girder, sucker, oleo gear, suspender girder contiguous block and middle contiguous block; Described suspender girder contiguous block is fixed on top, suspender girder middle part, and suspender girder contiguous block is hinged by the middle contiguous block on the first bearing pin and top, and middle contiguous block is hinged by the second bearing pin and described U-shaped slide block; Totally two of described suspender curb girders, are fixed on the lower surface at suspender girder two ends by welding symmetry; Described sucker is installed in suspender curb girder bottom by oleo gear symmetry.
8. stone plate planer-type automatic loading and unloading device as claimed in claim 7, is characterized in that, totally four, described sucker, and sucker and oleo gear are all controlled by control system, and control system is installed on planer-type supporting structure.
9. stone plate planer-type automatic loading and unloading device as claimed in claim 1, is characterized in that, described planer-type supporting structure below is provided with scissor-type automatic rising-sinking platform and the roller-way with hanging device interoperation.
10. stone plate planer-type automatic loading/unloading method, is characterized in that, comprising:
A. material loading flow process:
1) with fork truck, one pile of some stone plate is positioned over to the center of scissor-type automatic rising-sinking platform;
2) by control system, move reducing motor, drive U-shaped slide block to move to the left side of swinging crossbeam;
3) control hanging device and move to left down, sucker is arrived and treat material loading stone plate surface, now the adjustment screw top on right side is to the lower surface of main beam;
3) control system control sucker is started working, and tightly adsorbs stone plate;
4) control system is controlled reducing motor and is driven the reverse right side that moves to swinging crossbeam of U-shaped slide block, and stone plate moves to roller table surface under the absorption of sucker simultaneously, and sucker stops absorption, and stone plate is positioned on roller-way; Stone plate moves with roller, completes material loading operation;
B. blanking flow process:
1) treat that blanking stone plate is positioned on roller-way, by control system, move reducing motor, drive U-shaped slide block to move to the right side of swinging crossbeam;
2) control hanging device lower movement to the right, sucker is arrived and treat blanking stone plate surface, now the adjustment screw top in left side is to the lower surface of main beam;
3) control system control sucker is started working, and tightly adsorbs stone plate; Reducing motor drives the reverse left side that moves to swinging crossbeam of U-shaped slide block, and stone plate moves to scissor-type automatic rising-sinking platform surface under the absorption of sucker simultaneously, and sucker stops absorption, and stone plate is positioned on scissor-type automatic rising-sinking platform, completes blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410386376.0A CN104150203B (en) | 2014-08-07 | 2014-08-07 | Stone plate planer-type automatic loading and unloading device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410386376.0A CN104150203B (en) | 2014-08-07 | 2014-08-07 | Stone plate planer-type automatic loading and unloading device and method |
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| CN104150203A true CN104150203A (en) | 2014-11-19 |
| CN104150203B CN104150203B (en) | 2016-04-13 |
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| CN105384122A (en) * | 2015-12-22 | 2016-03-09 | 苏州频发机电科技有限公司 | Automatic loading-unloading and conveying device for tray |
| CN106739149A (en) * | 2016-12-14 | 2017-05-31 | 泗县鸿盛塑业有限公司 | Woven bag segmenting device |
| CN106739150A (en) * | 2016-12-14 | 2017-05-31 | 泗县鸿盛塑业有限公司 | Woven bag separate machine |
| CN106925979A (en) * | 2015-12-30 | 2017-07-07 | 广东新吉欣实业有限公司 | A kind of printed substrate tool resolving device |
| WO2018176756A1 (en) * | 2017-03-29 | 2018-10-04 | 江苏亚威机床股份有限公司 | Feeding mechanism for metal plate flanging machine |
| CN109822280A (en) * | 2019-04-08 | 2019-05-31 | 河南工学院 | A kind of crane girder partition automatic aligning hanging apparatus |
| CN109986643A (en) * | 2019-05-14 | 2019-07-09 | 河北广大住品科技发展有限公司 | A kind of plate sawing sheet, fluting, trimming production line |
| CN114923321A (en) * | 2022-03-28 | 2022-08-19 | 麻城市和盛石业有限公司 | Drying equipment for stone processing |
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| CN109986643A (en) * | 2019-05-14 | 2019-07-09 | 河北广大住品科技发展有限公司 | A kind of plate sawing sheet, fluting, trimming production line |
| CN114923321A (en) * | 2022-03-28 | 2022-08-19 | 麻城市和盛石业有限公司 | Drying equipment for stone processing |
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