CN104149187B - A kind of automatization continuous produces the apparatus and method of composite thermal self-insulation building block - Google Patents
A kind of automatization continuous produces the apparatus and method of composite thermal self-insulation building block Download PDFInfo
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- CN104149187B CN104149187B CN201410399285.0A CN201410399285A CN104149187B CN 104149187 B CN104149187 B CN 104149187B CN 201410399285 A CN201410399285 A CN 201410399285A CN 104149187 B CN104149187 B CN 104149187B
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- track
- mould vehicle
- metering
- building block
- composite thermal
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- 238000009413 insulation Methods 0.000 title claims abstract description 32
- 239000002131 composite material Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000010412 perfusion Effects 0.000 claims abstract description 45
- 238000003756 stirring Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 238000007790 scraping Methods 0.000 claims abstract description 16
- 239000000843 powder Substances 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 239000008235 industrial water Substances 0.000 claims abstract description 11
- 238000012432 intermediate storage Methods 0.000 claims abstract description 11
- 238000010924 continuous production Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 239000002002 slurry Substances 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- -1 after compacting Substances 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
- Detergent Compositions (AREA)
Abstract
The present invention provides a kind of automatization continuous to produce the device of composite thermal self-insulation building block, including mould vehicle, palletizing mechanical arm, first track and the second track, the two ends of the first track and the second track are connected by ferry bus, on first track is along the line, stirring perfusion unit and scraping device are set, on second track is along the line, ingot stripper is set, clean device and the liquid-jet device of spraying liquid parting, stirring perfusion unit, scraping device, ingot stripper, clean device and liquid-jet device is circumferentially sequentially arranged, raw material cabin is connected with the premix blender realizing dry powder blend by metering and conveying device, premix blender discharging is stored in intermediate storage tank and enters stirring perfusion unit via metering and conveying device the most again, industrial water injects stirring perfusion unit by metering and conveying device.The present invention also provides for the method that a kind of automatization continuous produces composite thermal self-insulation building block, and it realizes the continuous production of composite thermal self-insulation building block.
Description
Technical field
The invention belongs to heat insulation building block production technical field, be specifically related to a kind of automatization continuous and produce the device of composite thermal self-insulation building block, further relate to the method that a kind of automatization continuous produces composite thermal self-insulation building block.
Background technology
A kind of production technology of cement based heat insulation building block be use compact technique, will the powder such as cement, haydite compressing together with water, after compacting, product strength is low, needing maintenance a period of time, product strength could promote, and has yield little, employment is many, the defect that cost is high；Another kind of production technology is to use to pour forming technique, i.e. the organic material such as central filler styrofoam, extruded sheet, pour latter second day or after 8 hours could the demoulding, have and yield poorly, the defect that employment is very many.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of automatization continuous and produces the device of composite thermal self-insulation building block, and it realizes the continuous production of composite thermal self-insulation building block.
In order to solve above-mentioned technical problem, the technical scheme is that
nullA kind of automatization continuous produces the device of composite thermal self-insulation building block，Including mould vehicle、Palletizing mechanical arm and the first track being front and back set up in parallel and the second track，The two ends of the first track and the second track are made the first track by ferry bus connection、Second track and ferry bus form the round and round circuit of mould vehicle，Arrange on first track is along the line and in mould vehicle die cavity, irrigate the stirring perfusion unit of slurry and the mould vehicle top slurry after perfusion slurry is cleared up the scraping device struck off，On second track is along the line, ingot stripper is set、Be carried out mould vehicle die cavity cleans device and mould vehicle die cavity carries out spraying the liquid-jet device of liquid parting，Stirring perfusion unit、Scraping device、Ingot stripper、Clean device and liquid-jet device is circumferentially sequentially arranged，Raw material cabin is connected with the premix blender realizing dry powder blend by metering and conveying device，Premix blender discharging is stored in intermediate storage tank and enters stirring perfusion unit via metering and conveying device the most again，Industrial water injects stirring perfusion unit by metering and conveying device.
Above-mentioned automatization continuous produces the device of composite thermal self-insulation building block, and cleaning device is the two groups of high-pressure spray guns being respectively arranged at the second track both sides, and mould vehicle is passed through between two groups of high-pressure spray guns.
Above-mentioned automatization continuous produces the device of composite thermal self-insulation building block, and liquid-jet device is to be arranged at the liquid parting jet head sets above the second track, and mould vehicle is passed through below liquid parting jet head sets.
Above-mentioned automatization continuous produces the device of composite thermal self-insulation building block, and raw material cabin includes that main material storehouse and auxiliary material storehouse, main material storehouse and auxiliary material storehouse are all connected with premix blender by metering and conveying device, and this metering and conveying device is spiral metering conveyor.
Above-mentioned automatization continuous produces the device of composite thermal self-insulation building block, and the metering and conveying device that industrial water conveying uses is screw pump and electromagnetic flowmeter.
Above-mentioned automatization continuous produces the device of composite thermal self-insulation building block, and stirring perfusion unit is needleless blender.
The technical problem to be solved in the present invention is to provide the method that a kind of automatization continuous produces composite thermal self-insulation building block, and it realizes the continuous production of composite thermal self-insulation building block.
In order to solve above-mentioned technical problem, the technical scheme is that
A kind of method that automatization's continuous using said apparatus produces composite thermal self-insulation building block, specific as follows:
Premix operation: in raw material cabin, raw material carries out dry powder premix in metering and conveying device sends into premix blender, and the dry powder after premix is stored in intermediate storage tank stand-by；
Perfusion operation: in intermediate storage tank, the dry powder after premix is in metering and conveying device sends into stirring perfusion unit, industrial water injects in stirring perfusion unit by metering and conveying device simultaneously, and stirring perfusion unit is irrigated to the mould vehicle run to stirring perfusion unit cloth mouth；
Shaving operation: when mould vehicle is by scraping device, slurry cleaning in mould vehicle top is struck off, to guarantee that block surfaces is smooth by the scraper of scraping device；
Ferry-boat operation: when mould vehicle is run to the first rail end, by ferry bus ferry-boat to the second track；
Stripping process: under the detection of photoswitch; mould vehicle is run and is stopped to during demoulding station; mould vehicle is locked by the jaw being positioned at mould vehicle both sides under the driving of hydraulic cylinder; then the hydraulic lifting oil cylinder of ingot stripper is started working; building block in mould vehicle die cavity is extruded, is then walked piling by palletizing mechanical arm folder；
Matting: the mould vehicle after the demoulding is run to when cleaning device, cleans device and opens, is carried out mould vehicle die cavity；
Hydrojet operation: when the mould vehicle after cleaning is run to liquid-jet device, mould vehicle die cavity is carried out spraying liquid parting by liquid-jet device；
Ferry-boat operation: when the mould vehicle after spraying liquid parting is run to the second rail end, by ferry bus ferry-boat to the first track, then waits and enters perfusion operation.
First track, the second track and ferry bus form the round and round circuit of mould vehicle; it is sequentially arranged stirring perfusion unit, scraping device, ingot stripper, cleaning device and liquid-jet device along this circuit; raw material cabin feed realize the premix of raw material in premix blender; raw material after premix enters stirring perfusion unit and forms slip with industrial water stirring, and mould vehicle passes through perfusion-shaving-demoulding (piling)-cleaning-spraying liquid parting-perfusion-shaving-demoulding (piling)-cleaning-spraying liquid parting ... the continuous carrying out composite thermal self-insulation building block produces.
Accompanying drawing explanation
The present invention is described in more detail below in conjunction with the accompanying drawings:
Fig. 1 is the schematic top plan view of the present invention.
Fig. 2 is the Local map of Fig. 1.
Fig. 3 is the Local map of Fig. 1.
Fig. 4 is the Local map of Fig. 1.
Fig. 5 is the schematic diagram (after perfusion) of mould vehicle.
Fig. 6 is the schematic diagram (before perfusion) of mould vehicle.
Fig. 7 is the schematic front view of the present invention.
Fig. 8 is the Local map of Fig. 7.
Fig. 9 is the Local map of Fig. 7.
Figure 10 is the Local map of Fig. 7.
Figure 11 is to clean and the structural representation of liquid-jet device.
In figure: 1 stirring perfusion unit, 2 scraping devices, 3 mould vehicle; 4 ferry buses, 5 ingot strippers, 6 clean and liquid-jet device; 7 first tracks, 8 second tracks, 9 main material storehouses; 10 auxiliary material storehouses, 11 premix blenders, 12 intermediate storage tanks; 13 metering and conveying devices; 14 high-pressure spray guns, 15 liquid parting jet head sets, 16 high-pressure hydraulic pumps.
Detailed description of the invention
It is flyash, expanded perlite, portland cement, Gypsum Fibrosum, additive etc. that composite thermal self-insulation building block mainly produces raw material, and process units and the method for composite thermal self-insulation building block are described below.
As Figure 1-Figure 11, the device of a kind of automatization continuous production composite thermal self-insulation building block includes mould vehicle 3, palletizing mechanical arm and the first track 7 and the second track 8 being front and back set up in parallel.The two ends of the first track and the second track are connected the round and round circuit making the first track, the second track and ferry bus form mould vehicle by ferry bus 4.Arrange on first track is along the line and in mould vehicle die cavity, irrigate the stirring perfusion unit 1 of slurry and the mould vehicle top slurry after perfusion slurry is cleared up the scraping device 2 struck off.The cleaning device that ingot stripper 5 is set on second track is along the line, be carried out mould vehicle die cavity and the liquid-jet device that mould vehicle die cavity carries out spraying liquid parting.In the present embodiment, clean device and liquid-jet device collectively forms cleaning and liquid-jet device 6.Stirring perfusion unit, scraping device, ingot stripper, cleaning device and liquid-jet device are circumferentially sequentially arranged.Raw material cabin (9 and 10) is connected with the premix blender 11 realizing dry powder blend by metering and conveying device, premix blender discharging is stored in intermediate storage tank 12 and enters stirring perfusion unit via metering and conveying device 13 the most again, and industrial water injects stirring perfusion unit by metering and conveying device.
As shown in figure 11, specifically, cleaning device is the two groups of high-pressure spray guns 14 being respectively arranged at the second track both sides, and the rinse water of high-pressure spray gun is supplied by high-pressure hydraulic pump 16, and mould vehicle is passed through between two groups of high-pressure spray guns.
As shown in figure 11, specifically, liquid-jet device is to be arranged at the liquid parting jet head sets 15 above the second track, and mould vehicle is passed through below liquid parting jet head sets.
Specifically, raw material cabin includes that main material storehouse 9 and auxiliary material storehouse 10, main material storehouse and auxiliary material storehouse are all connected with premix blender by metering and conveying device, and this metering and conveying device is spiral metering conveyor.
Specifically, the metering and conveying device that industrial water conveying uses is screw pump and electromagnetic flowmeter.
Specifically, stirring perfusion unit is needleless blender, and this continuous way needleless stirs, and non-sticky material, error is little, and yield is big.
Be described below use said apparatus composite thermal self-insulation building block production method:
Premix operation: in raw material cabin, raw material carries out dry powder premix in metering and conveying device sends into premix blender, and the dry powder after premix is stored in intermediate storage tank stand-by；
Perfusion operation: in intermediate storage tank, the dry powder after premix is in metering and conveying device sends into stirring perfusion unit, industrial water injects in stirring perfusion unit by metering and conveying device simultaneously, and stirring perfusion unit is irrigated to the mould vehicle run to stirring perfusion unit cloth mouth；
Shaving operation: when mould vehicle is by scraping device, slurry cleaning in mould vehicle top is struck off, to guarantee that block surfaces is smooth by the scraper of scraping device；
Ferry-boat operation: when mould vehicle is run to the first rail end, by ferry bus ferry-boat to the second track；
Stripping process: under the detection of photoswitch; mould vehicle is run and is stopped to during demoulding station; mould vehicle is locked by the jaw being positioned at mould vehicle both sides under the driving of hydraulic cylinder; then the hydraulic lifting oil cylinder of ingot stripper is started working; building block in mould vehicle die cavity is extruded, is then walked piling by palletizing mechanical arm folder；
Matting: the mould vehicle after the demoulding is run to when cleaning device, cleans device and opens, is carried out mould vehicle die cavity；
Hydrojet operation: when the mould vehicle after cleaning is run to liquid-jet device, mould vehicle die cavity is carried out spraying liquid parting by liquid-jet device；
Ferry-boat operation: when the mould vehicle after spraying liquid parting is run to the second rail end, by ferry bus ferry-boat to the first track, then waits and enters perfusion operation.
Claims (7)
- null1. the device of automatization's continuous production composite thermal self-insulation building block，It is characterized in that: include mould vehicle、Palletizing mechanical arm and the first track being front and back set up in parallel and the second track，The two ends of the first track and the second track are made the first track by ferry bus connection、Second track and ferry bus form the round and round circuit of mould vehicle，Arrange on first track is along the line and in mould vehicle die cavity, irrigate the stirring perfusion unit of slurry and the mould vehicle top slurry after perfusion slurry is cleared up the scraping device struck off，On second track is along the line, ingot stripper is set、Be carried out mould vehicle die cavity cleans device and mould vehicle die cavity carries out spraying the liquid-jet device of liquid parting，Stirring perfusion unit、Scraping device、Ingot stripper、Clean device and liquid-jet device is circumferentially sequentially arranged，Raw material cabin is connected with the premix blender realizing dry powder blend by metering and conveying device，Premix blender discharging is stored in intermediate storage tank and enters stirring perfusion unit via metering and conveying device the most again，Industrial water injects stirring perfusion unit by metering and conveying device.
- Automatization the most according to claim 1 continuous produces the device of composite thermal self-insulation building block, it is characterised in that: cleaning device is the two groups of high-pressure spray guns being respectively arranged at the second track both sides, and mould vehicle is passed through between two groups of high-pressure spray guns.
- Automatization the most according to claim 1 continuous produces the device of composite thermal self-insulation building block, it is characterised in that: liquid-jet device is to be arranged at the liquid parting jet head sets above the second track, and mould vehicle is passed through below liquid parting jet head sets.
- Automatization the most according to claim 1 continuous produces the device of composite thermal self-insulation building block, it is characterized in that: raw material cabin includes main material storehouse and auxiliary material storehouse, main material storehouse and auxiliary material storehouse are all connected with premix blender by metering and conveying device, and this metering and conveying device is spiral metering conveyor.
- Automatization the most according to claim 1 continuous produces the device of composite thermal self-insulation building block, it is characterised in that: the metering and conveying device that industrial water conveying uses is screw pump and electromagnetic flowmeter.
- Automatization the most according to claim 1 continuous produces the device of composite thermal self-insulation building block, it is characterised in that: stirring perfusion unit is needleless blender.
- 7. use the method that automatization's continuous of the arbitrary described device of claim 1-6 produces composite thermal self-insulation building block, specific as follows:Premix operation: in raw material cabin, raw material carries out dry powder premix in metering and conveying device sends into premix blender, and the dry powder after premix is stored in intermediate storage tank stand-by；Perfusion operation: in intermediate storage tank, the dry powder after premix is in metering and conveying device sends into stirring perfusion unit, industrial water injects in stirring perfusion unit by metering and conveying device simultaneously, and stirring perfusion unit is irrigated to the mould vehicle run to stirring perfusion unit cloth mouth；Shaving operation: when mould vehicle is by scraping device, slurry cleaning in mould vehicle top is struck off, to guarantee that block surfaces is smooth by the scraper of scraping device；Ferry-boat operation: when mould vehicle is run to the first rail end, by ferry bus ferry-boat to the second track；Stripping process: under the detection of photoswitch; mould vehicle is run and is stopped to during demoulding station; mould vehicle is locked by the jaw being positioned at mould vehicle both sides under the driving of hydraulic cylinder; then the hydraulic lifting oil cylinder of ingot stripper is started working; building block in mould vehicle die cavity is extruded, is then walked piling by palletizing mechanical arm folder；Matting: the mould vehicle after the demoulding is run to when cleaning device, cleans device and opens, is carried out mould vehicle die cavity；Hydrojet operation: when the mould vehicle after cleaning is run to liquid-jet device, mould vehicle die cavity is carried out spraying liquid parting by liquid-jet device；Ferry-boat operation: when the mould vehicle after spraying liquid parting is run to the second rail end, by ferry bus ferry-boat to the first track, then waits and enters perfusion operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399285.0A CN104149187B (en) | 2014-08-14 | 2014-08-14 | A kind of automatization continuous produces the apparatus and method of composite thermal self-insulation building block |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399285.0A CN104149187B (en) | 2014-08-14 | 2014-08-14 | A kind of automatization continuous produces the apparatus and method of composite thermal self-insulation building block |
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| CN104149187A CN104149187A (en) | 2014-11-19 |
| CN104149187B true CN104149187B (en) | 2016-08-24 |
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| CN201410399285.0A Expired - Fee Related CN104149187B (en) | 2014-08-14 | 2014-08-14 | A kind of automatization continuous produces the apparatus and method of composite thermal self-insulation building block |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104760133A (en) * | 2015-04-04 | 2015-07-08 | 朱国家 | Production device of building decoration part and preparation process of building decoration part |
| CN105538494B (en) * | 2015-12-16 | 2018-07-17 | 王巍 | A kind of production system of construction wall concave-board |
| CN105619587B (en) * | 2016-01-20 | 2018-03-30 | 广东科达洁能股份有限公司 | It is a kind of to be used to produce the degasification of magnesite brick, closing lid automatically, strike off all-in-one |
| CN105799053A (en) * | 2016-05-27 | 2016-07-27 | 四川金兰帛科技有限公司 | Intelligent production line for hollow gypsum bricks |
| CN106939678B (en) * | 2017-03-17 | 2021-01-19 | 潘长海 | Automatic production method of soft bricks |
| CN107363978B (en) * | 2017-07-21 | 2022-09-16 | 中冶焦耐(大连)工程技术有限公司 | Automatic feeding method for brick machine feeding bin |
| CN112174691A (en) * | 2020-10-15 | 2021-01-05 | 浙江泰富龙科技发展有限公司 | Inorganic lightweight aggregate insulation board and production process method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH04329101A (en) * | 1991-04-30 | 1992-11-17 | Murata Mfg Co Ltd | Ceramic cast-in molding machine |
| JP3086197B2 (en) * | 1997-07-29 | 2000-09-11 | 株式会社タイガーマシン製作所 | Equipment for making decorative pavement blocks |
| CN200954654Y (en) * | 2006-09-16 | 2007-10-03 | 石宗利 | Multifunction automatic production-line for plaster light hollow wall-board and building brick |
| CN100532040C (en) * | 2006-09-16 | 2009-08-26 | 石宗利 | Assembly line for automatically manufacturing gypsum lightweight cavity wallboard and building block |
| CN204054322U (en) * | 2014-08-14 | 2014-12-31 | 济南大学 | A kind of continuous type produces the device of composite thermal self-insulation building block |
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Effective date of registration: 20160722 Address after: The central nanxinzhuang Ji'nan Road, No. 336 of 250022 cities in Shandong Province Applicant after: University of Jinan Applicant after: SHANDONG HUAXING BUILDING MATERIAL TECHNOLOGY CO., LTD. Address before: The central nanxinzhuang Ji'nan Road, No. 336 of 250022 cities in Shandong Province Applicant before: University of Jinan |
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