CN104144603B - Electronic element installation device and electronic component mounting method - Google Patents

Electronic element installation device and electronic component mounting method Download PDF

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Publication number
CN104144603B
CN104144603B CN201410111385.9A CN201410111385A CN104144603B CN 104144603 B CN104144603 B CN 104144603B CN 201410111385 A CN201410111385 A CN 201410111385A CN 104144603 B CN104144603 B CN 104144603B
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pattern
motor
band
installation device
electronic element
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CN104144603A (en
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山村达雄
河口悟史
清水遵惠
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)

Abstract

The purpose of the present invention is to provide a kind of electronic element installation device and electronic component mounting methods, can take into account the guarantee of the power saving of tape feeder and the stop position precision of carrier band.In the band transport process based on tape feeder, it is set as following manner of execution:The pattern of manner of execution as motor of the regulation driving with conveying mechanism, it is stored with normal mode and battery saving mode, the normal mode is the pattern that common band conveying action and position holding are executed based on the action command from electronic element installation device, the battery saving mode is the pattern stopped in the case where the command signal of drive motor is interrupted more than prespecified setting time to the power supply of motor, in the execution of battery saving mode, if detect indicate the rotation position of sprocket wheel from the departure of the dislocation of specified position be more than prespecified feasible value, then revert to normal mode.

Description

Electronic element installation device and electronic component mounting method
Technical field
The present invention relates to the electronics for taking out electronic component from tape feeder and be carried to electronic element transferring substrate is first Part mounting device and electronic component mounting method.
Background technology
As the component supplying apparatus in electronic element installation device, use tape feeder, the tape feeder logical more The carrier band that intermittent delivery maintains electronic component is crossed, and to the element absorption position of the mounting head of component mounting mechanism for electron Element.As the band conveying mechanism in tape feeder, driven by the rotary drive mechanism of driving source of motor using utilizing Sprocket wheel carries out the structure of intermittent rotary, and the sprocket wheel engages with the sprocket hole being equidistantly set on carrier band.
In this configuration, in response to the requirement of the reduction of power consumption, it is proposed that the technical solution with following function: It is in advance based on the motion time table that production routine sets component feeding action in detail, stops certain time acting component feeding Above period shifts the battery saving mode of the power supply of motor of the driving with conveying mechanism etc. to cut-out(Referring for example to Patent document 1).Electric power is bootlessly consumed thereby, it is possible to inhibit to also continue to supply electric power when acting without component feeding Power consumption.
Existing technical literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2008-098355 bulletins
But in the belt that above-mentioned battery saving mode is suitable for the driving source with servomotor isopulse type of drive In the case of loader, following unfavorable condition is generated.That is, in tape feeder, in order to realize stable component feeding action, It needs to convey the carrier band for maintaining electronic component into line space and carries out position holding in correct stop position.The position is protected It holds and is carried out by following process, that is, when removing heading tape from carrier band, resistant function removes external force in the band of carrier band, passes through servo Locking mechanism fixes the rotation of sprocket wheel.
But when application battery saving mode, the power supply of motor will be cut off, it is thus impossible to relative in heading tape The external force for becoming the principal element for the stop position for upsetting carrier band when stripping etc. carries out position holding to sprocket wheel.In this way, existing The following topics exist in technology:If realizing that power saving cannot ensure the stop position precision of carrier band, it is difficult to ensure stablize Component feeding.
Invention content
Therefore, the purpose of the present invention is to provide a kind of electronic element installation device and electronic component mounting method, energy Enough take into account the guarantee of the power saving of tape feeder and the stop position precision of carrier band.
The electronic element installation device of the present invention takes out electronic component simultaneously from the tape feeder for being installed on component feeding portion Electronic element transferring is carried to substrate, wherein the tape feeder has:Band conveying mechanism, by driving and maintaining The sprocket wheel of the carrier band engaging of the electronic component carries out intermittent rotary, and is conveyed into line space to described carry, and makes the load Band stops at defined band transfer position;The motor of pulse drive mode drives the sprocket wheel to be rotated, and can be Position holding is carried out when stopping;Encoder detects the rotation position of the sprocket wheel;Loader control unit, based on from the electricity The output of the action command of subcomponent mounting device and the encoder and the manner of execution for controlling the motor;And action mould Formula storage part, the pattern of manner of execution described in store predetermined, the pattern include normal mode and battery saving mode, institute It is the pattern that common band conveying action and position holding are executed based on the action command, the power saving to state normal mode Pattern be drive the command signal of the motor more than the preset time from the electronic element installation device and in Stop the pattern to the power supply of the motor in the case of disconnected, in the execution of the battery saving mode, if the volume Code device detects that the rotation position of the sprocket wheel misplaces from specified position more than specified amount, then the loader control unit restores For the normal mode.
The electronic component mounting method of the present invention takes out electronic component simultaneously from the tape feeder for being installed on component feeding portion Electronic element transferring is carried to substrate, wherein the tape feeder has:Band conveying mechanism, by driving and maintaining The sprocket wheel of the carrier band engaging of the electronic component carries out intermittent rotary, and is conveyed into line space to described carry, and makes the load Band stops at defined band transfer position;The motor of pulse drive mode drives the sprocket wheel to be rotated, and can be Position holding is carried out when stopping;Encoder detects the rotation position of the sprocket wheel;Loader control unit, based on from the electricity The output of the action command of subcomponent mounting device and the encoder and the manner of execution for controlling the motor;And action mould Formula storage part, the pattern of manner of execution described in store predetermined, the loader control unit is with reference to being stored in the action mould The pattern of formula storage part, executes normal mode and battery saving mode, and the normal mode is executed based on the action command The pattern that common band conveying action and the position are kept, the battery saving mode are driven from the electronic element installation device The command signal of the dynamic motor stops the electric power to the motor in the case of being interrupted more than the preset time The pattern of supply, in the execution of the battery saving mode, if the encoder detects the rotation position of the sprocket wheel from rule Positioning sets more than specified amount and misplaces, then reverts to the normal mode.
Invention effect
According to the present invention, reference is stored in pattern storage part and to driving the sprocket wheel with conveying mechanism to be rotated The manner of execution of motor carries out defined pattern, and it is to be based on to execute normal mode and battery saving mode, the normal mode The pattern that action command from electronic element installation device executes common band conveying action and position is kept, the power saving mould Formula be in the command signal of drive motor more than the preset time and the in the case of of interruption, stops to the electric power of motor The pattern of supply, in the execution of battery saving mode, if detect the rotation position of sprocket wheel from specified position more than specified amount and Dislocation, then revert to normal mode, by being set as above-mentioned such manner of execution, can take into account tape feeder power saving and The guarantee of the stop position precision of carrier band.
Description of the drawings
Fig. 1 is the vertical view of the electronic element installation device of one embodiment of the present invention;
Fig. 2 is the partial sectional view of the electronic element installation device of one embodiment of the present invention;
Fig. 3 is the structure definition graph of the tape feeder of one embodiment of the present invention;
Fig. 4 is the structure with the loader control unit in conveying mechanism of the tape feeder of one embodiment of the present invention Definition graph;
Fig. 5 is the flow chart with transport process in the electronic component mounting method for indicate one embodiment of the present invention.
Label declaration
1 electronic element installation device
3 substrates
4 component feeding portions
5 tape feeders
9 mounting heads
10 component mounting mechanism
14 carrier bands
20 band conveying mechanisms
21 sprocket wheels
22 motor
22a encoders
26 loader control units
Specific implementation mode
In the following, being described with reference to embodiments of the present invention.First, referring to Fig.1, Fig. 2 explanation on substrate install electricity The structure of the electronic element installation device 1 of subcomponent.Electronic element installation device 1 is used to produce the element installation life of installation base plate There is producing line the function that the electronic components such as semiconductor chip are installed on substrate, Fig. 2 locally to indicate the A-A sections in Fig. 1.
In Fig. 1, in the center of base station 1a, in X direction(Substrate conveyance direction)Configured with substrate transport mechanism 2.Substrate is removed It send mechanism 2 to transport the substrate 3 moved in from upstream side, and the positioning of substrate 3 is held in for executive component installation exercise and is set Erecting bed.It is configured with component feeding portion 4 in two sides of substrate transport mechanism 2, is equipped with side by side in each component feeding portion 4 Multiple tape feeders 5.Tape feeder 5 is supplied by that will be accommodated with the carrier band of electronic component along tape feeding direction, i.e. from element It is conveyed towards the direction of substrate transport mechanism 2 into line space to the outside in portion 4, and to the peace of component mounting mechanism described below The element absorption position for filling head supplies electronic component.
In the upper surfaces base station 1a, the Y-axis mobile working for having straight line driving mechanism is configured in the end of the side of X-direction Platform 7 is movably combined with the two X-axis shifting for being likewise supplied with straight line driving mechanism along Y-direction in Y-axis moving table 7 Dynamic workbench 8.In two X-axis moving tables 8, mounting head 9 is movably installed in X direction respectively.Mounting head 9 is Has the multistation formula head of multiple holding heads, as shown in Fig. 2, being equipped with absorption in the lower end of each holding head keeps electronic component And the suction nozzle 9a that can be individually lifted.
By being driven to Y-axis moving table 7, X-axis moving table 8, mounting head 9 in X direction, Y-direction movement. Two mounting heads 9 are utilized respectively element adsorption potentials of the suction nozzle 9a from the tape feeder 5 in corresponding component feeding portion 4 as a result, Taking-up electronic component is set, and the electronic element transferring is carried to the installation point for the substrate 3 for being positioned at substrate transport mechanism 2.Y-axis Mobile work platform 7, X-axis moving table 8 and mounting head 9 by constitute the movement of mounting head 9 by making to maintain electronic component incite somebody to action Electronic element transferring is carried to the component mounting mechanism 10 on substrate 3.
Between component feeding portion 4 and substrate transport mechanism 2 video camera 6 is identified configured with element.It is taken from component feeding portion 4 The mounting head 9 of electronic component is gone out when element identifies that the top of video camera 6 is moved, element identifies video camera 6 to being held in peace The electronic component for filling the state of head 9 is shot and is identified.Substrate identification video camera 11 is installed in mounting head 9, it should Substrate identification video camera 11 is located at the lower face side of X-axis moving table 8, is integrally moved with mounting head 9 respectively.Pass through installation First 9 movement, substrate identify that video camera 11 is moved to the top for the substrate 3 for being located in substrate transport mechanism 2, are carried out to substrate 3 It shoots and is identified.In the component mounting operation to substrate 3 that mounting head 9 carries out, consider to identify video camera 6 based on element Electronic component recognition result and based on substrate identify video camera 11 substrate recognition result, carry out mounting position correcting.
As shown in Fig. 2, the trolley 12 for being equipped with the state of multiple tape feeders 5 in advance on loader pedestal 12a is set It is placed in component feeding portion 4.Relative to the firm banking 1b on base station 1a, loader pedestal is clamped using clamping device 12b Thus 12a fixes the position of trolley 12 in component feeding portion 4.It is maintained with reeling condition on trolley 12 to maintaining electronics The supply spool 13 that the carrier band 14 of element is stored.The carrier band 14 pulled out from supply spool 13 is by tape feeder 5 by between Away from the element absorption position for being delivered to suction nozzle 9a.
Then, the structure and function of tape feeder 5 are illustrated with reference to Fig. 3.As shown in figure 3, tape feeder 5 is to have master Body portion 5a and structure from the following table of the main part 5a mounting portion 5b of protrusion setting downwards.In the lower surface for making main part 5a In the state of being mounted with tape feeder 5 along loader pedestal 12a, it is set to the connector portion of mounting portion 5b(Illustration omitted) It is chimeric with loader pedestal 12a.Tape feeder 5 is fixedly installed in component feeding portion 4 as a result, also, in order to control belt Band in loader 5 conveys and built-in loader control unit 26 is electrically connected with the control unit 27 of electronic element installation device 1, and And control unit 27 is connect with the Upper system 28 for being uniformly controlled the element mounting production line belonging to the device.
It is internally provided with band traveling road 5c in main part 5a, band traveling road 5c guiding is pulled out and taken from supply spool 13 Enter the carrier band 14 in main part 5a.It is arranged to from the extension extended to the upstream side in the lower end of main part 5a with traveling road 5c What is be open between portion 5e and the upstream end thereof of main part 5a is connected to introducing port 5d until taking out electronic component by mounting head 9 Element absorption position.During continuing to execute component mounting work, as unit of the storage amount to a supply spool 13 Multiple carrier bands 14 of batch are sequentially inserted into from band introducing port 5d and are supplied to tape feeder 5.
It is being configured with band conveying mechanism 20 with the downstream end with conveyor side on the 5c of traveling road.Band conveying mechanism 20 is logical Cross the structure that 22 drive sprocket 21 of motor carries out intermittent rotary.By the multiple conveying pins for making the peripheral surface set on sprocket wheel 21 (Illustration omitted)The state engaged with carrier band 14 with the sprocket hole of embedded carrier band 14 rotates, and carrier band 14 is conveyed and stopped by spacing In the defined element absorption position of mounting head 9.
Motor 22 is the motor of servomotor isopulse type of drive, can be by Numerical Control come drive sprocket 21 Position when rotating arbitrary rotation amount, and may be implemented to stop is kept.Moreover, motor 22 have using rotation position as Encoder 22a that feedback pulse is exported is received by loader control unit 26 and is controlled come the feedback pulse of self-encoding encoder 22a Motor 22, it is possible thereby to which the carrier band 14 that spacing conveys is made to stop in defined position, and by the carrier band of the state after stopping 14 position remains correct position.
It is configured with band pressing component 23 in the top with conveying mechanism 20, by the carrier band 14 of spacing conveying by band pressing component 23 press from upside and are guided.Moreover, the electronic component for being held in carrier band 14 is inhaled by the suction nozzle 9a of mounting head 9 via with element Attached position is correspondingly formed takes out in the taking-up opening portion 23a with pressing component 23.
Here, illustrating the structure of loader control unit 26 with reference to Fig. 4, which has based on from electronics The action command of element fixing apparatus 1 and the function of exporting the manner of execution to control motor 22 of encoder 22a.In Fig. 4, Loader control unit 26 has arithmetic processing section 30, storage part 31, position detection processing unit 32, motor driving section 33, interface 34.Loader control unit 26 receives driving power via the interface 34 being connect with the main body of electronic element installation device 1, or receives Action command.
Arithmetic processing section 30 is the CPU with operation processing function, according to the program or data for being stored in storage part 31, warp The action of motor 22 is controlled by the motor driving section 33 with driver functions.Storage part 31 stores pattern data 31a, band transportation parameters 31b, dwell time parameter 31c, departure parameter 31d.Pattern data 31a is regulation motor 22 Manner of execution data, storage part 31 is to providing that the pattern that the pattern of the manner of execution stored stores Portion.
Pattern includes normal mode and battery saving mode, and the normal mode is based on from electronic element installation device 1 action command, which is executed, to be acted carrier band 14 into the common band conveying that line space conveys and carrier band 14 is maintained at stop position The pattern that keeps of position, the battery saving mode is off the pattern to the power supply of motor.In the present embodiment, exist It is interrupted from the command signal of 1 drive motor 22 of electronic element installation device more than preset defined dwell time In the case of, it is shifted to battery saving mode, power consumption loss is made to reduce.
It is the data for the spacing conveying capacity for indicating the carrier band 14 in component feeding action with transportation parameters 31b, to each confession It is provided to the component kind of object.Dwell time parameter 31c is that regulation sets to be shifted from normal mode to battery saving mode The data of fixed defined dwell time.Monitoring comes from electronic element installation device to arithmetic processing section 30 always under normal mode 1 action command, if the time that command signal is interrupted is more than the setting time of dwell time parameter 31c defineds, just from logical Norm formula is shifted to battery saving mode.
Departure parameter 31d is provided to revert to normal mode and defined condition in the execution of battery saving mode Data, here, being more than departure parameter 31d defineds with the departure to misplace from specified position in the rotation position of sprocket wheel 21 The mode that normal mode is reverted in the case of specified value imposes a condition.Position detection processing unit 32 is based on from encoder The feedback pulse of 22a outputs detects the processing of the rotation position of sprocket wheel 21.Arithmetic processing section 30 is found out according to the testing result It indicates, from the departure of the dislocation of specified position, the departure found out to be compared with departure parameter 31d, thus judgement is It is no to revert to normal mode from battery saving mode.
The band transportation parameters 31b, dwell time parameter 31c, departure parameter 31d for being stored in storage part 31 are rewritable, It is set as to be suitably changed according to object type.It, can be via individually set on tape feeder 5 when carrying out the change operation Operation button carry out setting input, can also by the operation input function of the control unit 27 of electronic element installation device 1 with Multiple tape feeders 5 are that object carries out setting change operation together.Moreover, using multiple electronic element installation devices as object In the case of, setting operation can also be carried out by the Upper system 28 of element mounting production line.
Then, with reference to Fig. 5, to carrying out utilizing band in the electronic component mounting method based on electronic element installation device 1 When the band transport process that formula loader 5 conveys carrier band 14 into line space, the control process that is executed by loader control unit 26 into Row explanation.First, start band conveying to act(ST1), pattern is set as based on dynamic from electronic element installation device 1 Make the normal mode of the common band conveying action of instruction execution and the position holding of carrier band 14(ST2).
In the implementation procedure of the normal mode, loader control unit 26 keeps track of whether that receiving band conveying action refers to It enables(ST3)If receiving action command, drive motor 22 executes the band conveying action of carrier band 14(ST4).Here, such as Fruit is not received by action command, then arithmetic processing section 30 monitors whether to have passed through the setting of dwell time parameter 31c defineds Time, i.e. defined dwell time(ST5).Here, if by setting time, arithmetic processing section 30 changes pattern, It shifts from normal mode to battery saving mode, is cut off being supplied to the power supply of motor 22(ST6).The position of motor 22 is protected therewith It holds and is released from, to which there may be the states of dislocation as the carrier band 14 engaged with sprocket wheel 21.
The dislocation of this carrier band 14 hinders the normal element absorption in element taking-up action next time, therefore, at this In embodiment, expression 14 departures from the dislocation of specified position of carrier band are found out, judge whether the departure found out is more than inclined The specified value as allowable limit of residual quantity parameter 31d defineds(ST7).Herein if it exceeds specified value, then be judged as carrying 14 misplace more than feasible value, to revert to normal mode, execution position holding action(ST8).
That is, being connected being supplied to the power supply of motor 22, by servo function so that the departure at the time point is zero Mode execution position corrects, and later, keeps the rotation position of motor 22.Moreover,(ST4)、(ST8)Action execute it Afterwards or(ST5)、(ST7)In when being judged as NO, no matter return in any case(ST3)Monitored state, execute repeatedly with Under identical processing.
That is, in band transport process in the installation of above-mentioned electronic component, loader control unit 26 is with reference to being stored in storage part 31 pattern executes normal mode and battery saving mode, and the normal mode is to execute common band conveying based on action command The pattern that action and position are kept, the battery saving mode are believed from the instruction of 1 drive motor 22 of electronic element installation device Stop the pattern to the power supply of motor 22 in the case of number being interrupted more than the preset time.Moreover, in power saving In the execution of pattern, if detecting that the rotation position of sprocket wheel 21 is wrong more than specified amount from specified position by encoder 22a Position, then revert to normal mode.
It eliminates and is cut off in the prior art to the electricity with conveying mechanism for the purpose of power saving when stopping with conveying as a result, The unfavorable condition generated in the method for the power supply of motivation becomes the stop position for upsetting carrier band when being removed relative to heading tape etc. The external force for the principal element set cannot make sprocket wheel 21 carry out position and keep this difficult point, can take into account the power saving of tape feeder 5 Change and carry the guarantee of 14 stop position precision.
Industrial availability
The electronic element installation device and electronic component mounting method of the present invention have the province that can take into account tape feeder The effect of the guarantee of electrification and the stop position precision of carrier band is pacified the electronic component that carrier band supplies will be utilized to take out to substrate It is useful in the element installing area of dress.

Claims (2)

1. a kind of electronic element installation device, electronic component is taken out from the tape feeder for being installed on component feeding portion and by electronics Element transfer is carried to substrate, which is characterized in that
The tape feeder has:
Band conveying mechanism, by driving the sprocket wheel engaged with the carrier band for maintaining the electronic component to carry out intermittent rotary, and it is right Described carry conveys into line space, and the carrier band is made to stop at defined band transfer position;
The motor of pulse drive mode drives the sprocket wheel to be rotated, and position holding can be carried out when stopping;
Encoder detects the rotation position of the sprocket wheel;
Loader control unit, the output based on action command and the encoder from the electronic element installation device and control Make the manner of execution of the motor;And
Pattern storage part, the pattern of manner of execution described in store predetermined,
The pattern includes normal mode and battery saving mode, and the normal mode is executed usually based on the action command Band conveying action and the position keep pattern, the battery saving mode be from the electronic element installation device drive institute State motor command signal interrupted more than the preset time in the case of stop to the power supply of the motor Pattern,
In the execution of the battery saving mode, if the encoder detects that the rotation position of the sprocket wheel is super from specified position It crosses specified amount and misplaces, then the loader control unit reverts to the normal mode.
2. a kind of electronic component mounting method is used for electronic element installation device, it is fed from the belt for being installed on component feeding portion Device takes out electronic component and electronic element transferring is carried to substrate, which is characterized in that
The tape feeder has:Band conveying mechanism, by driving the chain engaged with the carrier band for maintaining the electronic component Wheel carries out intermittent rotary, and is conveyed into line space to described carry, and the carrier band is made to stop at defined band transfer position;Arteries and veins The motor for rushing type of drive drives the sprocket wheel to be rotated, and position holding can be carried out when stopping;Encoder, Detect the rotation position of the sprocket wheel;Loader control unit, based on from the electronic element installation device action command and The output of the encoder and the manner of execution for controlling the motor;And pattern storage part, it acts described in store predetermined The pattern of mode,
The loader control unit executes normal mode and power saving with reference to the pattern for being stored in the pattern storage part Pattern, the normal mode are the patterns that common band conveying action and position holding are executed based on the action command, It is more than preset that the battery saving mode, which is in the command signal for driving the motor from the electronic element installation device, Time and stop the pattern to the power supply of the motor in the case of interrupting,
In the execution of the battery saving mode, if the encoder detects that the rotation position of the sprocket wheel is super from specified position It crosses specified amount and misplaces, then revert to the normal mode.
CN201410111385.9A 2013-05-09 2014-03-24 Electronic element installation device and electronic component mounting method Active CN104144603B (en)

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JP2013-099004 2013-05-09
JP2013099004A JP5903669B2 (en) 2013-05-09 2013-05-09 Electronic component mounting apparatus and electronic component mounting method in electronic component mounting apparatus

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CN104144603B true CN104144603B (en) 2018-07-17

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JP6613455B2 (en) * 2015-12-25 2019-12-04 パナソニックIpマネジメント株式会社 Component supply system and component supply method
JP6528130B2 (en) * 2015-12-25 2019-06-12 パナソニックIpマネジメント株式会社 Parts supply apparatus and parts supply method
US11516953B2 (en) * 2017-08-25 2022-11-29 Fuji Corporation Control system of tape feeder for component supply from reel
US20220322590A1 (en) * 2019-07-22 2022-10-06 Fuji Corporation Tape feeder and mount device

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JP2014220396A (en) 2014-11-20
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