CN104142696B - One is weighed and is joined water control system - Google Patents
One is weighed and is joined water control system Download PDFInfo
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- CN104142696B CN104142696B CN201410330125.0A CN201410330125A CN104142696B CN 104142696 B CN104142696 B CN 104142696B CN 201410330125 A CN201410330125 A CN 201410330125A CN 104142696 B CN104142696 B CN 104142696B
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- weighing
- potentiometer
- converter
- wave
- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 238000009826 distribution Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 15
- 238000012423 maintenance Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012913 prioritisation Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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- Control Of Non-Positive-Displacement Pumps (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses and disclose one and weigh and join water control system, this device includes Weighing module, electric control module and water supply module, wherein, Weighing module includes electronic load cell and weighing-up wave amplifier, electric control module includes power supply, the first potentiometer R1, the second potentiometer, converter, water supply module includes water pump, by two potentiometers, the conversion of weighing-up wave is implemented the control of the running frequency size to converter, use electric interlock again, it is achieved synchronized to determine the size of amount of water by feeding quantity.Reach according to the requirement carrying out doses uniform water distribution.Production cost of the present invention is low, safeguards simple, and use cost is low, and reliability is high, and the life-span is long, has at a relatively high promotional value.
Description
Technical field
The present invention relates to the equipment that brick-tile industry adopts, particularly relate to one and weigh and join water control system.
Background technology
Existing water distribution technology of weighing all designs the special computer (occurring with the form such as single-chip microcomputer, PLC) of each manufacturer, carry out device parameters gathering and various calculation process in good time, operation result is controlled the running frequency of converter afterwards again, thus reaching the purpose by the in good time flow-control amount of water of principal goods material with galvanic voltage or electric current universal standard analogue signal.It is many that they also exist appliance arrangement, and production cost is high, and trouble point is many, maintenance trouble, and use cost is high, and run-in synchronism rate is low, and user's acceptance at heart is low, not easily the shortcoming such as popularization.
Summary of the invention
The technical problem to be solved is the defect for background technology, there is provided one weigh water distribution configuration, the process of challenge being simplified dexterously, significantly reduce production cost and use cost, user can complete voluntarily to safeguard under the telephone guidance of producer.
The present invention solves above-mentioned technical problem by the following technical solutions:
One is weighed and is joined water control system, comprises Weighing module, electric control module and water supply module;
Wherein, Weighing module includes electronic load cell and weighing-up wave amplifier;
Electric control module includes power supply, the first potentiometer, the second potentiometer, converter;
Described power supply is connected with electronic load cell, weighing-up wave amplifier respectively, the low-pressure end of described first potentiometer, high-pressure side are connected with power supply, outfan is connected with the GND end of the low-pressure end of the second potentiometer, converter respectively, and the high-pressure side of described second potentiometer is connected with the outfan of described weighing-up wave amplifier, outfan is connected with the input of converter external command frequency signal;
Water supply module includes water pump, and the motor of described water pump is connected with the lead-out terminal of described converter;
The actual weighing-up wave recorded is weighed after signal amplifier amplifies and passes to the second potentiometer by described electronic load cell, the weighing-up wave that subordinate mechanism conducts oneself with dignity is passed to the second potentiometer by described first potentiometer, second potentiometer is scaled and passes to converter after actual weighing-up wave deducts the weighing-up wave that subordinate mechanism conducts oneself with dignity, and described converter adjusts the motor speed of described water pump according to the weighing-up wave received.
Weighing as one of the present invention and join the further prioritization scheme of water control system, described power supply is two tunnel output direct-current switch power supplies, and wherein a road output is connected with electronic load cell and weighing-up wave amplifier respectively, and the output of another road is connected with the first potentiometer.
By two potentiometers, the conversion of weighing-up wave is implemented the control of the running frequency size to converter, then uses electric interlock, it is achieved synchronized to determine the size of amount of water by feeding quantity.Reach according to the requirement carrying out doses uniform water distribution.
Switching Power Supply in electric control module has two kinds of output voltages, Ye Jiao bis-tunnel, a road therein supplies weigh amplifier and electronic load cell work, it is made to convert the weight detected to d. c. voltage signal, an other road of Switching Power Supply is used for supplying the first potentiometer work, is used for balancing material conveyer belt or the deadweight of independent belt conveyer scale of weighing through changing of the first potentiometer.The voltage output end of the first potentiometer as the low-pressure end of the second potentiometer, is used simultaneously as a pole of the GND of the external command frequency signal of converter on the one hand.The high-pressure side of the second potentiometer accepts the positive pole of weighing-up wave, and the positive pole of the input of converter external command frequency signal received by outfan.It is achieved in that the running frequency of converter becomes certain proportionate relationship all the time with the instant cleaning liquid weight of material, the purpose just having reached dynamic tracking need not have been calculated.
The present invention adopts above technical scheme compared with prior art, has following technical effect that
1. need not data calculate, so being unworthy of the computers such as dedicated program single-chip microcomputer, PLC, but with an electric pressure converter, the gross weight signal weighed is deducted the deadweight signal of weigh belt conveyer scale or empty travelling belt, the DC signal with another electric pressure converter, the nt wt net weight signal of the material deadweight signal of conveyer belt (the gross weight signal deduct) converted to again carries out the appropriate regulation running frequency control signal as converter, with reach control the actual amount of water of water pump with the weight of clean material form corresponding proportion change, implement dynamic tracking;
2. device feature is few, simple to operate, and maintenance is little, few easy workout part, and attendant's competency profiling is not high, and common electrical, universal machine maintenance mans can implement maintenance under the telephone guidance of producer technical staff;
3. production cost is low, safeguards simple, and use cost is low, and reliability is high, and the life-span is long, has at a relatively high promotional value.
Accompanying drawing explanation
Fig. 1 is the electrical schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is described in further detail:
As it is shown in figure 1, the invention discloses the water distribution control device of weighing that a kind of brick-tile industry uses, comprise Weighing module, electric control module and water supply module;
Wherein, Weighing module includes electronic load cell and weighing-up wave amplifier;
Electric control module includes power supply, the first potentiometer R1, the second potentiometer R2, converter;
Described power supply is connected with electronic load cell, weighing-up wave amplifier respectively, the low-pressure end of described first potentiometer R1, high-pressure side are connected with power supply, outfan is connected with the GND end of the low-pressure end of the second potentiometer R2, converter respectively, and the high-pressure side of described second potentiometer R2 is connected with the outfan of described weighing-up wave amplifier, outfan is connected with the input of converter external command frequency signal;
Water supply module includes water pump, and the motor of described water pump is connected with the lead-out terminal of described converter.
Weighing as one of the present invention and join the further prioritization scheme of water control system, described power supply is two tunnel output direct-current switch power supplies, and wherein a road output is connected with electronic load cell and weighing-up wave amplifier respectively, and the output of another road is connected with the first potentiometer R1.
This device utilizes the external command frequency signal of weighing-up wave and converter to be all the convenience of this same kind of analogue signal of direct current 0~10V, use 2 potentiometers (slide rheostat), i.e. the first potentiometer R1 and the second potentiometer R2, directly weighing-up wave is converted the operating frequency signal of converter to, it is achieved that need not calculate and just reach the instantaneous weight with principal goods material and follow the tracks of the purpose of water distribution in time.
Action that this device is the instantaneous weight according to principal goods material and whether reinforced actuating signal determine to synchronize to add water from dynamic control device, it is not necessary to staff on duty, union operation on the operating board of main post work can be arranged on for eletric starter button.Cabinet face is only provided with the display lamp HL1 that powers on, electromagnetic valve YV turns on display lamp HL2, the control of amount of water is provided basis signal by weighing-up wave, the command switch K whether added water is synchronized to determine (being also interlocking) by the reinforced action of principal goods material, separately set SA-2, it is simple to debugging and maintenance etc. actively cut off water route and converter work.The weight of principal goods material is obtained by the electronic load cell installed, and converts 0~10V direct current signal to then through signal amplifier.From deserving to be called the weight resultant signal that the weight signal obtained is subordinate mechanism and principal goods material, subordinate mechanism is generally belt conveyor.When equipment is not added with the idle running of principal goods material, we are called the deadweight of subordinate mechanism or tare weight, deserve to be called and still can be subject to certain power, can produce the output of corresponding voltage.The sliding point of the second potentiometer R2 is transferred to maximum value point by us, and the first potentiometer R1 is transferred to minimum resistance point, and now shown on the nixie display of converter frequency number becomes certain proportionate relationship with above-mentioned voltage.Indirectly know voltage in other words.And now require water pump not turn or amount of water is zero, a mounted subordinate mechanism weight of specifically weighing is basically unchanged.Now just can by regulate the first potentiometer R1 adjustable contact export a DC voltage balance this analog voltage, near equilibrium point, the show value of converter is about zero, when reaching dry run each several part work but do not add water.
In actual production, moisture time length that principal goods material self is contained also can change, each producer of the moisture content of production requirement is likely to and differs, this just requires that water addition ratio example is adjustable, the nt wt net weight signal of principal goods material is carried out certain proportion adjustment by the second potentiometer R2 by design, signal after adjustment controls the operating frequency of converter again, is always ensured that the operating frequency that adds water becomes certain proportionate relationship with principal goods material instant cleaning liquid weight signal, further reaches to control the purpose of suitable amount of water.
After converter powers on, element task program is opened.The on the one hand voltage signal of the external command operating frequency size between detection two points of AI1 and GND, after shown pre-operating frequency number by nixie display.Wait working signal (COM and FWD conducting) on the other hand.Being provided with SA-1 on this path and force on and off switch, another conveying arrangement with principal goods material implements electric interlock.
Claims (2)
1. weigh and join water control system for one kind, it is characterised in that comprise Weighing module, electric control module and water supply module;
Wherein, Weighing module includes electronic load cell and weighing-up wave amplifier;
Electric control module includes power supply, the first potentiometer, the second potentiometer, converter;
Described power supply is connected with electronic load cell, weighing-up wave amplifier respectively, the low-pressure end of described first potentiometer, high-pressure side are connected with power supply, outfan is connected with the GND end of the low-pressure end of the second potentiometer, converter respectively, and the high-pressure side of described second potentiometer is connected with the outfan of described weighing-up wave amplifier, outfan is connected with the input of converter external command frequency signal;
Water supply module includes water pump, and the motor of described water pump is connected with the lead-out terminal of described converter;
The actual weighing-up wave recorded is weighed after signal amplifier amplifies and passes to the second potentiometer by described electronic load cell, the weighing-up wave that subordinate mechanism conducts oneself with dignity is passed to the second potentiometer by described first potentiometer, second potentiometer is scaled and passes to converter after actual weighing-up wave deducts the weighing-up wave that subordinate mechanism conducts oneself with dignity, and described converter adjusts the motor speed of described water pump according to the weighing-up wave received.
2. one according to claim 1 is weighed and is joined water control system, it is characterized in that, described power supply is two tunnel output direct-current switch power supplies, and wherein a road output is connected with electronic load cell and weighing-up wave amplifier respectively, and the output of another road is connected with the first potentiometer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410330125.0A CN104142696B (en) | 2014-07-13 | 2014-07-13 | One is weighed and is joined water control system |
Applications Claiming Priority (1)
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CN201410330125.0A CN104142696B (en) | 2014-07-13 | 2014-07-13 | One is weighed and is joined water control system |
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CN104142696A CN104142696A (en) | 2014-11-12 |
CN104142696B true CN104142696B (en) | 2016-06-29 |
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CN201410330125.0A Expired - Fee Related CN104142696B (en) | 2014-07-13 | 2014-07-13 | One is weighed and is joined water control system |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108312355B (en) * | 2018-04-25 | 2024-02-06 | 轩大力 | Auxiliary system for brick and tile production line and application method thereof |
CN115922895A (en) * | 2023-01-06 | 2023-04-07 | 佛山生态海绵城市科技发展有限公司 | Charging control method and system |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4163489A (en) * | 1974-08-21 | 1979-08-07 | Wahl Eugene A | Feeder apparatus for fibrous materials |
DE3636381A1 (en) * | 1986-10-25 | 1988-05-11 | Simar Foerdertechnik Gmbh | Apparatus having a collecting tank and a discharge device |
JPH07175526A (en) * | 1993-12-17 | 1995-07-14 | Hirata Kyogyo Kumiai | Water feeding device for water tank |
CN2874923Y (en) * | 2005-12-05 | 2007-02-28 | 乐普四方(北京)节能技术有限公司 | Power saving device |
CN201918961U (en) * | 2010-12-13 | 2011-08-03 | 烟台新时代健康产业日化有限公司 | Variable-frequency speed regulation device of emulsification kettle motor |
CN102566607A (en) * | 2010-12-19 | 2012-07-11 | 西安迅腾科技有限责任公司 | Weighing type liquid level long-distance online measurement and control system |
CN201989243U (en) * | 2011-01-28 | 2011-09-28 | 葛洲坝集团试验检测有限公司 | Continuous stirring impermeable soil blending preparation system |
CN103376142A (en) * | 2012-04-29 | 2013-10-30 | 刘铮 | Single chip microcomputer based weighing type liquid level meter |
CN202906829U (en) * | 2012-09-20 | 2013-04-24 | 乐清市英威能电子科技有限公司 | Constant voltage water supply gas supply frequency conversion cabinet |
CN103453972B (en) * | 2012-11-12 | 2015-08-05 | 飞翼股份有限公司 | Based on the material difference value meausring apparatus of filling |
CN203965957U (en) * | 2014-07-13 | 2014-11-26 | 季文林 | A kind of water distribution control system of weighing |
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