CN104142342A - Machine vision detection device - Google Patents
Machine vision detection device Download PDFInfo
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- CN104142342A CN104142342A CN201410347442.3A CN201410347442A CN104142342A CN 104142342 A CN104142342 A CN 104142342A CN 201410347442 A CN201410347442 A CN 201410347442A CN 104142342 A CN104142342 A CN 104142342A
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Abstract
The invention discloses a machine vision detection device. A vibrating disk (12) is installed at one end of the top of a machine table (5), a rotary indexing disk is arranged at the other end of the top of the machine table (5), guide rails (9) for conveying parts are arranged between the vibrating disk (12) and the rotary indexing disk, the guide rails (9) are composed of the fixed conveying rail (9a) and the adjustable conveying rail (9b) which are arranged side by side, both the outlet end of the fixed conveying rail (9a) and the outlet end of the adjustable conveying rail (9b) are bent upward to form horizontal segments (9c), an air blowing device (13) is arranged on the lateral side of the outlet ends of the guide rails (9), and an air blowing pipe capable of blowing parts to the rotary indexing disk from the guide rails (9) is connected to the air blowing device (13). Through the machine vision detection device, standard fasteners can be conveyed, detected, sorted and packaged automatically, and the machine vision detection device can be used for detecting various standard fasteners, can adapt to different specifications of parts to be detected and has the advantages of being good in universality, high in automation degree and detection efficiency and the like.
Description
Technical field
The invention belongs to pick-up unit technical field, specifically, particularly a kind of machine vision detection device.
Background technology
In recent years, utilizing machine vision technique to carry out having done large quantity research aspect Quality Detection abroad, and obtaining many important achievement.Vision-based detection has the advantages such as noncontact, speed is fast, precision is high, antijamming capability is strong, in modern manufacturing industry, there is important application prospect, in the fields such as machining accuracy detection, workpiece size measurement, product detection, just obtaining applying more and more widely at present, vision detection technology provides a kind of desirable means for solving on-line measurement problem.The eighties in 20th century, NBS once did prediction on the basis of investigation: 80% of industrial detection work from now on will be completed by vision detection technology.
Standard fasteners all has a wide range of applications in many industries of the national economy such as auto industry, machinery manufacturing industry, building industry, electronics industry as fundamental parts.Online or the final mass of standard fasteners detects the control of the quality and the enterprise cost that directly affect standard fasteners.Taking hex bolts as example, hex bolts is as the most common connection securing member of one, and its manufacturing process is: wire drawing, cold-heading, thread rolling, thermal treatment, zinc-plated or blackout etc.Wire drawing is, by cold-drawn wire drawing, the diameter control of the wire rod of steel mill's production is arrived to given size, and ensures the smooth of wire surface; Cold-heading is to be polished rod bolt by mould the wire rod cold-heading molding after wire drawing; Thread rolling is the screw portion machining screw at polished rod bolt by automatic flat die thread-rolling machine; Thermal treatment is to eliminate cold working stress by forms such as tempering, ensures intensity and the toughness of bolt; Zinc-plated or blackout is to get rusty for anti-, strengthens the resistance to corrosion of bolt.Each production link has corresponding detection method, to ensure the correctness of this link.From the angle of quality control, particularly important to the detection of bolt.
For a long time, the detection of hex bolts mainly relies on artificial mode, be operating personnel measure bolt every now and then physical dimension with survey instrument, this manual detection method has not only been wasted a large amount of time and manpower, and low precision, probability undetected, flase drop is also very high, greatly reduces the work efficiency of enterprise and has increased the labour cost of enterprise.
At present existing indivedual enterprise developments go out the pick-up unit based on vision, and wherein, part indexing rotary table is the important component part in this pick-up unit, and part to be checked reaches part indexing rotary table, after then being detected by testing agency, is divided into certified products and unacceptable product.Find with reality investigation by analysis, existing pick-up unit still has following deficiency:
The first, the function that testing agency can detect is less, and accommodation is narrow.As detecting to detect, screw thread has or not basic detections the such as whether tapping, length enough, can not double thread pitch, the whether qualified detection of thread form, and accuracy in detection is not high, still has higher faulty materials after detection.
The second, a kind of pick-up unit can only detect a kind of part, and standard fasteners enterprise generally produces various parts, as screw, nut, bolt etc., if all apply automatic detection device, must buy the different pick-up unit of many covers and detect, enterprise produces to drop into be increased.
The 3rd, a kind of standard fasteners part has plurality of specifications, screws as different in nominal diameter, and its size differs larger, as screws such as M1.4, M4, M8, M10, M12, M20.The detection dish of existing pick-up unit need be to detection dish of the part respective production of each specification, the corresponding detection dish of changing will survey different size part time, the problem such as so just cause pick-up unit cost to increase, detection efficiency is not high.
The 4th, existing pick-up unit just detects faulty materials, and detecting qualified part also needs 1-2 name workman to carry out bag distribution packaging, and the work efficiency of enterprise and labour cost problem thoroughly do not solve.
Summary of the invention
Technical matters to be solved by this invention is to provide the machine vision detection device that a kind of versatility is good, detection efficiency is high.
Technical scheme of the present invention is as follows: a kind of machine vision detection device, vibrating disk (12) is installed in one end at board (5) top, the other end at board (5) top arranges indexing rotary table, this indexing rotary table is by upper stepper motor (6) driven rotary of installing of board (5), between described vibrating disk (12) and indexing rotary table, be provided with the guide rail (9) of conveying parts, the high endpiece low dip of this guide rail (9) entrance point arranges, the part mouth that goes out on the entrance point of guide rail (9) and vibrating disk (12) joins, the endpiece of guide rail (9) is near described indexing rotary table,
Described guide rail (9) is made up of the fixing conveyor track (9a) being arranged side by side and adjustable conveyor track (9b), described fixing conveyor track (9a) is supported on board (5) by the first bracing frame (10), adjustable conveyor track (9b) is supported on board (5) by the second bracing frame (11), the bottom of the second bracing frame (11) fixes by bolt and board (5), and the hole that the second bracing frame (11) bottom is passed through for bolt is bar hole;
The endpiece of described fixing conveyor track (9a) and adjustable conveyor track (9b) is upwards bending all, be formed with horizontal segment (9c), and the side of guide rail (9) endpiece is provided with blowning installation (13), on described blowning installation (13), be connected to the gas blow pipe that part can be blowed to indexing rotary table from guide rail (9);
Be provided with the slideway (7) for accepting part on the side of described indexing rotary table, the high endpiece low dip of this slideway (7) entrance point arranges, and be fixedly mounted on board (5), be provided with the disengaging yoke (8) for part being allocated to described slideway (7) on the side of slideway (7) entrance point, this disengaging yoke (8) is positioned at the top of indexing rotary table, it is upper that one end of disengaging yoke (8) is fixed on board (5) by bearing, and the other end of disengaging yoke (8) is obliquely extended to the top at indexing rotary table edge.
Adopt above technical scheme, board is as workbench, and the parts such as indexing rotary table, disengaging yoke of being convenient to pick-up unit are arranged.Vibrating disk is for splendid attire standard fasteners to be checked, when vibrating disk work, under self effect of vibration, makes standard fasteners enter guide rail by going out part mouth singly.Guide rail on board is carried for standard fasteners to be checked, and guide rail is obliquely installed, and is conducive to standard fasteners to be checked from the slippage of trend indexing rotary table; Guide rail is made up of the fixing conveyor track being arranged side by side and adjustable conveyor track, and be supported on board by bracing frame, simple in structure on the one hand, be easy to processing and fabricating, it is firm that guide rail is installed on board, on the other hand, can move adjustable conveyor track by the bolt that unclamps the second bracing frame bottom, to change the distance between adjustable conveyor track and fixing conveyor track, thereby adapt to the needs that different batches part dimension to be checked differs, regulate not only convenient but also quick.The endpiece of guide rail is provided with horizontal segment, standard fasteners to be checked is waited at this, in the time that indexing rotary table rotate in place, blown to a standard fasteners the most to be checked of close indexing rotary table by gas blow pipe by blowning installation, make this standard fasteners to be checked enter indexing rotary table location.
In the process of indexing rotary table by the stepper motor driven rotary of installing on board, the standard fasteners to be checked of locating on it is along the circumferential direction carried, part to be checked detects station by vision sensor successively, take successively part picture, whether being sent to vision-based detection recognition software system, to carry out analysis and distinguishing part qualified, in the time that part rotates to disengaging yoke station, disengaging yoke plays a part to stop and guide elements, part is separated with indexing rotary table, and part is allocated to slideway from indexing rotary table, because slideway is in tilted layout, enter the part of slideway from its endpiece direction landing of trend, finally carry out categorised collection by mechanism for sorting by whether part is qualified.Not only simply but also quick, not only automaticity is high, and has effectively improved detection efficiency for the above course of work.
Described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, offer the first breach (1a) distributing by even circumferential at the edge of described Moving plate (1), between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), the inner of described part disengaging yoke (8) is positioned at the top at bayonet socket (3) inner port edge, be provided with cushion block (4) at the top of every the second lug (2b), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
Moving plate and the price fixing moulding of above structure composition indexing rotary table are simple, and processing and fabricating is easy, and cost is low; And Moving plate is combined closely with price fixing, it is firm to connect, and under stepper motor drives, synchronism and the stationarity of running are good.The second barbed portion on the first breach and price fixing on Moving plate is overlapping, form bayonet socket, this bayonet socket can be used for locating various standard fasteners, as screw, nut, bolt etc., versatility is good, enterprise adopts a set of pick-up unit can detect various standard fasteners, greatly reduces thus the equipment investment of enterprise.In localization criteria securing member, cushion block and Moving plate the first lug support standard fasteners jointly, because the end face of cushion block is concordant with the end face of Moving plate the first lug, can guarantee that like this standard fasteners is positioned in corresponding bayonet socket reposefully, has effectively avoided the generation of crooked or obscission.
For simplified structure, be convenient to processing and fabricating, described disengaging yoke (8) is bar shaped block structure.
Can snap in smoothly to corresponding bayonet socket in order to ensure part to be checked, and reliably locate in bayonet socket, described bayonet socket (3) from outside to inside width reduces gradually.
In order to ensure the structural strength of Moving plate, the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
In order to ensure the structural strength of price fixing, the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
Between described Moving plate (1) and price fixing (2), be connected by two fastening bolts that distribute by even circumferential, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).Between above structure Moving plate and price fixing, be connected firmly, reliably, dismounting not only simply but also convenient.Because the hole of passing for fastening bolt on Moving plate is circular arc cylindrical void, in the time unclamping fastening bolt, can rotate Moving plate, to change the size of each bayonet socket, thereby adapt to the piece test of various outer diameter size, while detecting different size part like this, without changing indexing rotary table, in saving production cost, greatly improve detection efficiency.
For simplified structure, be convenient to processing and fabricating, guarantee the fixing that is connected between cushion block and price fixing, described cushion block (4) is pane, and fixes by welding and price fixing (2).
Beneficial effect: the present invention can complete conveying, detection, sorting and the packaging of standard fasteners automatically, can be used for detecting various standard fasteners, and can adapt to the part to be checked of different size, versatility is good, and automaticity is high, detection efficiency high.
Brief description of the drawings
Fig. 1 is vertical view of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is the structural representation of guide rail.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the stereographic map of indexing rotary table.
Fig. 6 is the front view of indexing rotary table.
Fig. 7 is the structural representation of Moving plate.
Fig. 8 is the structural representation of price fixing.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, in the one end at board 5 tops, vibrating disk 12 is installed, this vibrating disk 12 is driven by vibrating motor.The other end at board 5 tops arranges indexing rotary table, and indexing rotary table is arranged on board 5, is made up of Moving plate 1 and price fixing 2.The disc structure that Moving plate 1 and price fixing 2 are equal diameters, Moving plate 1 be positioned at price fixing 2 directly over.The integral middle of described Moving plate 1 end face is formed with up-small and down-big step-like boss, the integral middle of price fixing 2 bottom surfaces is formed with up big and down small frustum, the end face of the bottom surface of Moving plate 1 and price fixing 2 fits, between Moving plate 1 and price fixing 2, be connected by two fastening bolts that distribute by even circumferential, the hole of passing for fastening bolt on Moving plate 1 is circular arc cylindrical void 1c, and the center of circle of this cylindrical void 1c is on the axial line of Moving plate 1.Below described price fixing 2, be provided with stepper motor 6, this stepper motor 6 is installed on the top of board 5.The output shaft of stepper motor 6 straight up, and is connected with the center of price fixing 2 and Moving plate 1, in the time that stepper motor 6 turns round, can drive whole indexing rotary table to rotate together.
As shown in Fig. 5, Fig. 7, Fig. 8, offer the first breach 1a distributing by even circumferential at the edge of Moving plate 1, the number of the first breach 1a is determined according to actual needs, between two adjacent the first breach 1a, is formed the first lug 1b.Offer the second breach 2a distributing by even circumferential at the edge of price fixing 2, between two adjacent the second breach 2a, form the second lug 2b, described the second breach 2a is corresponding one by one with the first breach 1a, and the second breach 2a and the first breach 1a partly overlap, form bayonet socket 3, this bayonet socket 3 from outside to inside width reduces gradually.Top at every the second lug 2b is provided with cushion block 4, and this cushion block 4 is pane, and cushion block 4 is pressed even circumferential and distributed, and fixes by welding and price fixing 2.Each cushion block 4 is arranged in the first breach 1a, and the bayonet socket 3 of adjacent correspondence, and the end face of cushion block 4 is concordant with the end face of the first lug 1b.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, between vibrating disk 12 and indexing rotary table, be provided with the guide rail 9 of conveying parts, the high endpiece low dip of this guide rail 9 entrance point arranges, and the part mouth that goes out on the entrance point of guide rail 9 and vibrating disk 12 joins, and the endpiece of guide rail 9 is near described indexing rotary table.Guide rail 9 is made up of the fixing conveyor track 9a being arranged side by side and adjustable conveyor track 9b, between fixing conveyor track 9a and adjustable conveyor track 9b, forms rail groove, and the endpiece of fixing conveyor track 9a and adjustable conveyor track 9b is upwards bending all, is formed with horizontal segment 9c.Described fixing conveyor track 9a is supported on board 5 by two the first bracing frames 10, adjustable conveyor track 9b is supported on board 5 by two the second bracing frames 11, the bottom of the second bracing frame 11 fixes by bolt and board 5, and the hole that the second bracing frame 11 bottoms are passed through for bolt is bar hole.In the time unclamping the bolt of the second bracing frame 11 bottoms, the distance between adjustable adjustable conveyor track 9b and fixing conveyor track 9a, to change the width of guide rail 9 mid-rail grooves, after adjusting puts in place, retorque.Side at described guide rail 9 endpiece is provided with blowning installation 13, on blowning installation 13, is connected to gas blow pipe, and this gas blow pipe can blow to indexing rotary table from guide rail 9 by part.
As shown in Figure 1 and Figure 2, be provided with the slideway 7 for accepting part on the side of indexing rotary table, the setting of the high endpiece low dip of entrance point upwards, and is pressed in the footpath that this slideway 7 is arranged in indexing rotary table, and slideway 7 is fixedly mounted on board 5.Be provided with the disengaging yoke 8 for part being allocated to described slideway 7 on the side of slideway 7 entrance points, this disengaging yoke 8 is positioned at the top of indexing rotary table, and is preferably bar shaped block structure.One end of disengaging yoke 8 is fixed on board 5 by bearing, and the other end of disengaging yoke 8 is obliquely extended to the top at indexing rotary table edge.
Claims (8)
1. a machine vision detection device, it is characterized in that: vibrating disk (12) is installed in the one end at board (5) top, the other end at board (5) top arranges indexing rotary table, this indexing rotary table is by upper stepper motor (6) driven rotary of installing of board (5), between described vibrating disk (12) and indexing rotary table, be provided with the guide rail (9) of conveying parts, the high endpiece low dip of this guide rail (9) entrance point arranges, the part mouth that goes out on the entrance point of guide rail (9) and vibrating disk (12) joins, the endpiece of guide rail (9) is near described indexing rotary table,
Described guide rail (9) is made up of the fixing conveyor track (9a) being arranged side by side and adjustable conveyor track (9b), described fixing conveyor track (9a) is supported on board (5) by the first bracing frame (10), adjustable conveyor track (9b) is supported on board (5) by the second bracing frame (11), the bottom of the second bracing frame (11) fixes by bolt and board (5), and the hole that the second bracing frame (11) bottom is passed through for bolt is bar hole;
The endpiece of described fixing conveyor track (9a) and adjustable conveyor track (9b) is upwards bending all, be formed with horizontal segment (9c), and the side of guide rail (9) endpiece is provided with blowning installation (13), on described blowning installation (13), be connected to the gas blow pipe that part can be blowed to indexing rotary table from guide rail (9);
Be provided with the slideway (7) for accepting part on the side of described indexing rotary table, the high endpiece low dip of this slideway (7) entrance point arranges, and be fixedly mounted on board (5), be provided with the disengaging yoke (8) for part being allocated to described slideway (7) on the side of slideway (7) entrance point, this disengaging yoke (8) is positioned at the top of indexing rotary table, it is upper that one end of disengaging yoke (8) is fixed on board (5) by bearing, and the other end of disengaging yoke (8) is obliquely extended to the top at indexing rotary table edge.
2. machine vision detection device according to claim 1, it is characterized in that: described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, offer the first breach (1a) distributing by even circumferential at the edge of described Moving plate (1), between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), the inner of described part disengaging yoke (8) is positioned at the top at bayonet socket (3) inner port edge, be provided with cushion block (4) at the top of every the second lug (2b), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
3. machine vision detection device according to claim 1, is characterized in that: described disengaging yoke (8) is bar shaped block structure.
4. machine vision detection device according to claim 2, is characterized in that: described bayonet socket (3) from outside to inside width reduces gradually.
5. according to the machine vision detection device described in claim 2 or 4, it is characterized in that: the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
6. machine vision detection device according to claim 5, is characterized in that: the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
7. machine vision detection device according to claim 2, it is characterized in that: between described Moving plate (1) and price fixing (2), be connected by two fastening bolts that distribute by even circumferential, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).
8. machine vision detection device according to claim 2, is characterized in that: described cushion block (4) is pane, and fixes by welding and price fixing (2).
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CN201410347442.3A CN104142342A (en) | 2014-07-21 | 2014-07-21 | Machine vision detection device |
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CN106067031A (en) * | 2016-05-26 | 2016-11-02 | 北京新长征天高智机科技有限公司 | Cooperate with the degree of depth learning network Machine Vision Recognition system based on artificial mechanism for correcting errors |
CN107755284A (en) * | 2017-11-03 | 2018-03-06 | 南京泉峰汽车精密技术股份有限公司 | Suitable for the detection means of axial workpiece |
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Application publication date: 20141112 |