CN104140583A - Special packing for anti-radiation capacitor film and preparation method of packing - Google Patents

Special packing for anti-radiation capacitor film and preparation method of packing Download PDF

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Publication number
CN104140583A
CN104140583A CN201410368717.1A CN201410368717A CN104140583A CN 104140583 A CN104140583 A CN 104140583A CN 201410368717 A CN201410368717 A CN 201410368717A CN 104140583 A CN104140583 A CN 104140583A
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parts
minute
packing
film
add
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CN201410368717.1A
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Inventor
蒋智谋
周施峰
周梅永
胡加峰
谢水兵
张超
崔海威
吴华
董子侠
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Anhui Zhuangyuanlang Electronic Technology Co Ltd
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Anhui Zhuangyuanlang Electronic Technology Co Ltd
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Priority to CN201410368717.1A priority Critical patent/CN104140583A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/08Ingredients of unknown constitution and ingredients covered by the main groups C08K3/00 - C08K9/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K11/00Use of ingredients of unknown constitution, e.g. undefined reaction products
    • C08K11/005Waste materials, e.g. treated or untreated sewage sludge
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/20Carboxylic acid amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/18Organic dielectrics of synthetic material, e.g. derivatives of cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention provides special packing for an anti-radiation capacitor film. The special packing comprises the following materials of, by weight, 10-15 parts of medium density polyethylene, 10-15 parts of meerschaum, 3-5 parts of triphenyl phosphate, 3-5 parts of magnesium stearate, 1-2 parts of lauryl diethanolamine, 1-2 parts of titanium acetylacetonate, 0.7-0.9 part of nano tungsten trioxide, 0.1-0.2 part of rose essential oil, 50-55 parts of municipal sludge, a proper amount of 5-7% muriatic acid, a proper amount of water and 15-20 parts of additives. The meerschaum is added to the packing, and therefore the insulation performance, the corrosion resistant performance, the radiation resistance, the thermal stability performance and the like of the film are improved; corrosion of a capacitor can be slowed down by adding the lauryl diethanolamine; the municipal sludge is used, therefore, the cost is reduced, the fineness is high, and the reinforcement performance is good; the additives are used, therefore, the dispersibility and the reinforcement performance of the packing can be improved, and the strength and the impact toughness of the film can be improved.

Description

A kind of radioprotective capacitor film filler special and preparation method thereof
Technical field
The invention belongs to capacitor film field, particularly a kind of radioprotective capacitor film filler special and preparation method thereof.
Background technology
Film capacitor, owing to having a lot of good characteristics, is therefore the outstanding electrical condenser of a kind of performance.Its property such as main is as follows: nonpolarity, insulation impedance is very high, frequency response characteristic excellence (frequency response broadness), and also dielectric loss is very little.Based on above advantage, so film capacitor is used on mimic channel in a large number.Especially in the part of signal commissure, necessary frequency of utilization characteristic is good, and the electrical condenser that dielectric loss is extremely low can guarantee that signal is in the time transmitting, and does not have too large distortion situation and occurs.
In the middle of all plastics film electric capacity, the characteristic of polypropylene (PP) electric capacity and polystyrene (PS) electric capacity is the most remarkable, thus in recent years PP electric capacity and PS electric capacity to be used in frequency and the quantity of sound appliances also more and more high.Simple polypropylene (PP) is although that film has is heat-resisting, corrosion-resistant, the outstanding advantages of goods used vapour sterilization, and also density is little, is the lightest general-purpose plastics; But it exists low-temperature impact resistance poor, easily aging shortcoming.Polystyrene (PS) film has high transparency, and electrical insulation capability is good, easy coloring, and processing fluidity is good, and good rigidly and chemical resistance are good, but more crisp, and shock strength is low, is prone to stress cracking, poor heat resistance and not resistance to boiling water; Therefore need film to carry out modification.And along with the range of application of electrical condenser increases gradually, the performance of film also needs to improve, such as heat-resisting, low temperature resistant, acid and alkali-resistance, corrosion-resistant, intensity, ageing-resistant, UV resistant, fire-retardant, wear-resisting, toughness, the performance need such as shock-resistant improve, can be by adding the filler modified performance of improving.
Summary of the invention
The object of the present invention is to provide a kind of radioprotective capacitor film filler special and preparation method thereof, this filler has improved the insulation of film, anticorrosive, radioprotective and the performance such as thermally-stabilised.
Technical scheme of the present invention is as follows:
A kind of radioprotective capacitor film filler special, is characterized in that being made up of the raw material of following weight part: medium-density polyethylene 10-15, sepiolite 10-15, triphenylphosphate 3-5, Magnesium Stearate 3-5, lauroyl diethanolamine 1-2, titanium acetylacetone 1-2, nano tungsten trioxide 0.7-0.9, Flos Rosae Rugosae quintessence oil 0.1-0.2, municipal sludge 50-55,5-7% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made up of the raw material of following weight part: zinc sulfate 0.5-0.8, nano barium sulfate 1-1.5, lime powder 2-3, EDETATE SODIUM 0.2-0.4, benzotriazole 0.2-0.3, silicon ash 5-7,2-3% hydrochloric acid soln 10-15, sodium oleate 0.1-0.2, silane coupling agent KH-572 0.1-0.2, ethyl propenoate 2-3, diethylene glycol dibutyl ether 1-2, butyl (tetra) titanate 0.1-0.2, ethylene glycol amine 0.1-0.2, fatty acid amine 0.5-0.8, ammonium persulphate 0.1-0.2, water are appropriate; Preparation method is: silicon ash is mixed with 2-3% hydrochloric acid soln, be heated to 50-60 DEG C, stirring reaction 20-30 minute, filter, obtain filter residue, being washed to pH is 6-8, dry, mix with zinc sulfate, EDETATE SODIUM, benzotriazole, sodium oleate, diethylene glycol dibutyl ether, butyl (tetra) titanate, ethylene glycol amine, fatty acid amine again, grind 15-20 minute, obtain silicon ash particle; Again silane coupling agent KH-572 is added in suitable quantity of water, add again silicon ash particle, after stirring, add ethyl propenoate, after stirring, be warming up to 70-80 DEG C, add ammonium persulphate, stirring reaction 20-30 minute, then add lime powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, to obtain final product.
The preparation method of described radioprotective capacitor film filler special, is characterized in that comprising the following steps:
(1) municipal sludge is sent in calcining furnace, at 700-800 DEG C, calcined 2-3 hour, take out and pulverize, cross 100 mesh sieves, add again 2-3 5-7% hydrochloric acid doubly, be heated to 50-70 DEG C, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) sepiolite is pulverized, crossed 80 mesh sieves, mix with medium-density polyethylene, sepiolite, triphenylphosphate, Magnesium Stearate, lauroyl diethanolamine, titanium acetylacetone, nano tungsten trioxide, Flos Rosae Rugosae quintessence oil, grind 20-30 minute, obtain mixture;
(3) mixing of materials (1) step and (2) step being obtained, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, to obtain final product.
Beneficial effect of the present invention
Filler of the present invention has added sepiolite, has improved the insulation of film, anticorrosive, radioprotective and the performance such as thermally-stabilised; By adding lauroyl diethanolamine, can slow down electrical condenser corrosion; By using municipal sludge, reduce cost, fineness is high, and reinforcing property is good; The application of the invention auxiliary agent, can improve dispersiveness, the reinforcing property of filler, can improve thin film strength and tough.
Embodiment
A kind of radioprotective capacitor film filler special, by following weight part (kilogram) raw material make: medium-density polyethylene 13, sepiolite 13, triphenylphosphate 4, Magnesium Stearate 4, lauroyl diethanolamine 1.5, titanium acetylacetone 1.5, nano tungsten trioxide 0.8, Flos Rosae Rugosae quintessence oil 0.1, municipal sludge 53,6% hydrochloric acid is appropriate, water appropriate, auxiliary agent 18;
Described auxiliary agent by following weight part (kilogram) raw material make: zinc sulfate 0.6, nano barium sulfate 1.3, lime powder 2.5, EDETATE SODIUM 0.3, benzotriazole 0.3, silicon ash 6,2.5% hydrochloric acid soln 13, sodium oleate 0.1, silane coupling agent KH-572 0.1, ethyl propenoate 2.5, diethylene glycol dibutyl ether 1.5, butyl (tetra) titanate 0.1, ethylene glycol amine 0.1, fatty acid amine 0.7, ammonium persulphate 0.1, water are appropriate; Preparation method is: silicon ash is mixed with 2.5% hydrochloric acid soln, be heated to 55 DEG C, stirring reaction 25 minutes, filter, obtain filter residue, being washed to pH is 7, dry, mix with zinc sulfate, EDETATE SODIUM, benzotriazole, sodium oleate, diethylene glycol dibutyl ether, butyl (tetra) titanate, ethylene glycol amine, fatty acid amine again, grind 18 minutes, obtain silicon ash particle; Again silane coupling agent KH-572 is added in suitable quantity of water, add again silicon ash particle, after stirring, add ethyl propenoate, after stirring, be warming up to 78 DEG C, add ammonium persulphate, stirring reaction 28 minutes, then add lime powder, continue stirring reaction 38 minutes, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, to obtain final product.
The preparation method of described radioprotective capacitor film filler special, comprises the following steps:
(1) municipal sludge is sent in calcining furnace, at 750 DEG C, calcined 2.5 hours, take out and pulverize, cross 100 mesh sieves, then add 6% hydrochloric acid of 2.5 times, be heated to 60 DEG C, stir 15 minutes, filter, obtain filter residue, pickling once, then is washed to neutrality more as stated above, filters, and obtains particle;
(2) sepiolite is pulverized, crossed 80 mesh sieves, mix with medium-density polyethylene, sepiolite, triphenylphosphate, Magnesium Stearate, lauroyl diethanolamine, titanium acetylacetone, nano tungsten trioxide, Flos Rosae Rugosae quintessence oil, grind 25 minutes, obtain mixture;
(3) mixing of materials (1) step and (2) step being obtained, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, to obtain final product.
Experimental data: the filler of the present embodiment is added in polypropylene capacitor film, and addition is 10-15%, film thickness is 2-50 μ m, film breakdown magnitude of voltage >=0.60kV/ μ m(100 DEG C).

Claims (2)

1. a radioprotective capacitor film filler special, is characterized in that being made up of the raw material of following weight part: medium-density polyethylene 10-15, sepiolite 10-15, triphenylphosphate 3-5, Magnesium Stearate 3-5, lauroyl diethanolamine 1-2, titanium acetylacetone 1-2, nano tungsten trioxide 0.7-0.9, Flos Rosae Rugosae quintessence oil 0.1-0.2, municipal sludge 50-55,5-7% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made up of the raw material of following weight part: zinc sulfate 0.5-0.8, nano barium sulfate 1-1.5, lime powder 2-3, EDETATE SODIUM 0.2-0.4, benzotriazole 0.2-0.3, silicon ash 5-7,2-3% hydrochloric acid soln 10-15, sodium oleate 0.1-0.2, silane coupling agent KH-572 0.1-0.2, ethyl propenoate 2-3, diethylene glycol dibutyl ether 1-2, butyl (tetra) titanate 0.1-0.2, ethylene glycol amine 0.1-0.2, fatty acid amine 0.5-0.8, ammonium persulphate 0.1-0.2, water are appropriate; Preparation method is: silicon ash is mixed with 2-3% hydrochloric acid soln, be heated to 50-60 DEG C, stirring reaction 20-30 minute, filter, obtain filter residue, being washed to pH is 6-8, dry, mix with zinc sulfate, EDETATE SODIUM, benzotriazole, sodium oleate, diethylene glycol dibutyl ether, butyl (tetra) titanate, ethylene glycol amine, fatty acid amine again, grind 15-20 minute, obtain silicon ash particle; Again silane coupling agent KH-572 is added in suitable quantity of water, add again silicon ash particle, after stirring, add ethyl propenoate, after stirring, be warming up to 70-80 DEG C, add ammonium persulphate, stirring reaction 20-30 minute, then add lime powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μ m, to obtain final product.
2. the preparation method of radioprotective capacitor film filler special according to claim 1, is characterized in that comprising the following steps:
(1) municipal sludge is sent in calcining furnace, at 700-800 DEG C, calcined 2-3 hour, take out and pulverize, cross 100 mesh sieves, add again 2-3 5-7% hydrochloric acid doubly, be heated to 50-70 DEG C, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) sepiolite is pulverized, crossed 80 mesh sieves, mix with medium-density polyethylene, sepiolite, triphenylphosphate, Magnesium Stearate, lauroyl diethanolamine, titanium acetylacetone, nano tungsten trioxide, Flos Rosae Rugosae quintessence oil, grind 20-30 minute, obtain mixture;
(3) mixing of materials (1) step and (2) step being obtained, adds suitable quantity of water to stir into mud shape, grinds to form the slurry of 2-50 μ m, and spraying is dry, then mixes with other remaining components, to obtain final product.
CN201410368717.1A 2014-07-30 2014-07-30 Special packing for anti-radiation capacitor film and preparation method of packing Pending CN104140583A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1282748A (en) * 2000-08-22 2001-02-07 华东理工大学 Composite filler of waste paper-making pulp, slurry and fibres and its application in preparing plastics
CN103013076A (en) * 2012-11-25 2013-04-03 安徽六方重联机械股份有限公司 Preparation method of wrapping-purposed plastic base material film containing modified nano-attapulgite clay
CN103044756A (en) * 2012-11-25 2013-04-17 安徽六方重联机械股份有限公司 Preparation method of packaging plastic base material film containing modified calcined fluorite powder
CN103102581A (en) * 2012-11-13 2013-05-15 铜陵亿亨达电子有限责任公司 Capacitor thin film containing modified sepiolite powder and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1282748A (en) * 2000-08-22 2001-02-07 华东理工大学 Composite filler of waste paper-making pulp, slurry and fibres and its application in preparing plastics
CN103102581A (en) * 2012-11-13 2013-05-15 铜陵亿亨达电子有限责任公司 Capacitor thin film containing modified sepiolite powder and preparation method thereof
CN103013076A (en) * 2012-11-25 2013-04-03 安徽六方重联机械股份有限公司 Preparation method of wrapping-purposed plastic base material film containing modified nano-attapulgite clay
CN103044756A (en) * 2012-11-25 2013-04-17 安徽六方重联机械股份有限公司 Preparation method of packaging plastic base material film containing modified calcined fluorite powder

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
伏芬琪等: ""聚合物/凹凸棒土纳米复合材料的研究进展"", 《表面技术》 *

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Application publication date: 20141112