CN104140259A - Method for quickly manufacturing Li2TiO3 tritium breeding small balls - Google Patents

Method for quickly manufacturing Li2TiO3 tritium breeding small balls Download PDF

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CN104140259A
CN104140259A CN201410369142.5A CN201410369142A CN104140259A CN 104140259 A CN104140259 A CN 104140259A CN 201410369142 A CN201410369142 A CN 201410369142A CN 104140259 A CN104140259 A CN 104140259A
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bead
entity
powder
tio
dimensional model
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CN104140259B (en
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严有为
薛丽红
李和平
周启来
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

The invention provides a method for quickly manufacturing Li2TiO3 tritium breeding small balls. The method comprises the following steps that (1) Li2TiO3 powder and binder powder are mixed to form mixed powder; (2) a small ball three-dimensional model is established in a computer and is stored in the format of STL; (3) the mixed powder obtained in the step (1) is transferred into 3D printing equipment, the small ball three-dimensional model in the format of STL is introduced into a system of the 3D printing equipment; (4) technological parameters are set and the 3D printing equipment is started to obtain small ball entities; (5) the small ball entities are placed into a cold isostatic press to be compacted; (6) binder removal processing is conducted on the small ball entities; (7) the small ball entities are sintered in a sintering furnace. The Li2TiO3 small balls manufactured through the method are high in degree of sphericity, compactness and crushing strength, and large-scale and mechanical production of the Li2TiO3 tritium breeding small balls can be realized.

Description

A kind of quick preparation Li 2tiO 3the method of tritium propagation bead
Technical field
The present invention relates to 3D and print field, particularly a kind of 3D of utilization printing technique is prepared Li fast 2tiO 3the method of tritium propagation bead.
Background technology
Along with society and economic development, the demand of the energy is increased day by day.For the final energy problem that solves, people have turned to nucleosynthesis by sight.Fusion reaction is compared with fission reaction, and the radiation causing in reaction process is less, compares with sun power with wind energy, and its energy density is larger.Therefore, nucleosynthesis is undoubtedly optimal green high-efficient production capacity mode.Comprise in the world that seven countries of China and unit have jointly signed ITER and be designed for research and realize nucleosynthesis generating in November, 2006.The starting material of fusion reaction are two kinds of isotropic substance deuteriums and the tritiums of hydrogen, and deuterium can extract from seawater, and resource is compared with horn of plenty.Tritium be the high-energy neutron that produces by nucleosynthesis after suitable slowing down, bombardment tritium multiplication agent ( 6li, 7li) constantly produce tritium gas, to realize controlling oneself of tritium.
Be rich in 6the lithium-based ceramic Li of Li 2tiO 3, there is higher lithium atom density, low reactivity, excellent chemical stability and good tritium release performance, be considered to one of solid tritium multiplication agent of tool future, receive domestic and international investigator's concern.Due to microspheroidal tritium multiplication agent, there is the features such as convenient filling, easy recovery, and there is larger specific surface area, good permeability, be conducive to diffusion and the release of tritium, therefore, prepare the emphasis that the uniform tritium propagation of high sphericity, high-compactness, size distribution bead becomes research.
Li 2tiO 3the preparation method of bead has multiple, is conventionally divided into mechanical process and wet method, and at present, studying more is wet processing.The primary process of wet method is by Li 2tiO 3powder and binding agent are mixed into ceramic size, then splash in solidifying agent by needle tubing, utilize the surface tension of drop to form bead, then obtain ceramic bead after binder removal sintering.Through continuous research with improve, adopt that wet method can obtain that footpath is little, any surface finish, bead that sphericity is higher.
But wet method is to operator and the requirement of needle tubing bore is high, bead balling ratio is not high, experimental repeatability is poor, bead size distribution is wide, is difficult to realize automatization, the production in enormous quantities of bead.Therefore, seek a kind of stable high Li that changes fast and automatically 2tiO 3ceramic bead preparation method has important scientific meaning and practical value.
Summary of the invention
The object of the present invention is to provide quick preparation Li 2tiO 3the method of tritium propagation bead, the Li of preparation 2tiO 3bead has high sphericity, high-compactness and high crushing strength, can realize Li 2tiO 3extensive, the mechanization production of tritium propagation bead.
A kind of quick preparation Li 2tiO 3the method of tritium propagation bead, comprises the following steps:
(1) by Li 2tiO 3powder and adhesive powder mixed preparing mixed powder, in mixed powder, the weight percentage of each composition is respectively: Li 2tiO 3powder 70~90wt%, adhesive powder 10~30wt%;
(2) in computer, set up bead three-dimensional model, the diameter of single bead three-dimensional model is 1~10mm, and the number of bead three-dimensional model is set as 1~1000, and saves as STL form;
(3) mixed powder in step (1) is transferred in 3D printing device, and the bead three-dimensional model of STL form is imported in the system of 3D printing device;
(4) set processing parameter and open 3D printing device, the processing parameter of 3D printing device is as follows: laser power 10~50W, and lasing beam diameter 100~300 μ m, sweep span 100~300 μ m, scanning speed 1000~3000mm/s, obtains bead entity;
(5) the bead entity of step (4) gained is put into cold isostatic press densification, the pressure applying to bead entity is 100~600MPa, and the dwell time is 20~60min;
(6) the bead entity of processing through step (5) is moved in resistance furnace and carries out binder removal processing, at 250~700 ℃ of temperature, be incubated 1~2h;
(7) the bead entity of processing through step (6) is carried out to sintering in sintering oven, sintering temperature is 600~1000 ℃, and soaking time is 1.5~3h.
As preferably, the material that described adhesive powder is selected is epoxy resin, stearic acid or nylon.
Technique effect of the present invention is embodied in:
The present invention is applied to Li by 3D printing technique 2tiO 3the preparation of bead.According to set up different models in computer, can one time to produce tens to thousands of beads, realized Li 2tiO 3efficient, controlled preparation.Whole preparation process is completed by 3D printing device, is conducive to Li 2tiO 3stable and the mass production of bead.The Li preparing by this method 2tiO 3the density of bead is higher, and size distribution is even, and crystal grain is tiny, and crystal grain and intergranule exist a fixed gap, be conducive to tritium gas by bead internal divergence to surface.
Accompanying drawing explanation
Fig. 1 is process flow diagram of the present invention;
Fig. 2 is 3D print procedure schematic diagram of the present invention;
Fig. 3 (a), (b) are respectively three-dimensional model diagram and the laser sintered procedure chart of embodiment 1;
Fig. 4 is the SEM figure of the sample of embodiment 1 preparation;
Fig. 5 is that the sample density of embodiment 2 preparations is with the Changing Pattern figure of sintering temperature;
Fig. 6 is the SEM figure of the sample of embodiment 2 preparations;
Fig. 7 is the SEM figure of the sample of embodiment 3 preparations.
Embodiment
Embodiment 1:
By the Li of 25g 2tiO 3the adhesive powder of powder and 2.78g evenly mixes (adhesive powder select material be epoxy resin, stearic acid or nylon), be laid on 3D printing device worktable, then by bead three-dimensional model (diameter 4mm, STL form) import in the system of 3D printing device, set equipment parameters (laser power: 20W, lasing beam diameter: 200 μ m, sweep span: 200 μ m, scanning speed: 2000mm/s), start successively scanning.The bead entity obtaining is transferred in cold isostatic press, and applying pressure is 300MPa, and pressurize 30min obtains comparatively fine and close bead entity.Then bead entity is moved in resistance furnace and carries out binder removal processing, after cooling, sintering in High Temperature Furnaces Heating Apparatus, sintering temperature is 850 ℃, soaking time is 2h, obtains Li 2tiO 3bead entity.
Fig. 2 is the process schematic diagram that 3D of the present invention prints bead entity, and 3D prints bead entity and completed by computer controlled automatic.
Fig. 3 (a), (b) are respectively three-dimensional model diagram and the laser sintered procedure chart of embodiment 1.As can be seen from Figure 3 the method for, printing by 3D can realize Li easily and fast 2tiO 3the preparation of bead.
The density of measuring bead entity prepared by this embodiment through Archimedes's drainage is 90%; The crushing strength of testing bead entity prepared by this example by universal testing machine is 36N.
Fig. 4 is the SEM photo of the bead entity prepared in embodiment.Therefrom can find out Li 2tiO 3bead size of microcrystal is little, be about 1 μ m, and hole is less, comparatively fine and close.
Embodiment 2:
By the Li of 25g 2tiO 3the adhesive powder of powder and 6.25g evenly mixes (adhesive powder select material be epoxy resin, stearic acid or nylon), be laid on 3D printing device worktable, then by bead three-dimensional model (diameter 4mm, STL form) import in system, set equipment parameters (laser power: 20W, lasing beam diameter: 200 μ m, sweep span: 200 μ m, scanning speed: 2000mm/s), start successively scanning.The bead entity obtaining is transferred in cold isostatic press, and applying pressure is 300MPa, and pressurize 30min obtains comparatively fine and close bead entity.Then bead entity is moved in resistance furnace and carries out binder removal processing, after cooling, sintering in High Temperature Furnaces Heating Apparatus, sintering temperature is 650~950 ℃, soaking time is 2h, obtains Li 2tiO 3bead entity.
Through Archimedes's drainage, measure in this embodiment, when sintering temperature is 850 ℃, the density of the bead entity of preparation is 83.3%; The crushing strength of testing bead entity prepared by this example by universal testing machine is 28N.
Fig. 5 prepares the density of bead entity with the Changing Pattern of sintering temperature in example, can find out, when sintering temperature is increased to 850 ℃ by 650 ℃, density obviously improves; Continue after rising sintering temperature to 950 ℃, the density of bead entity changes not obvious.So in this embodiment, the optimal sintering temperature of bead entity is 850 ℃.
Fig. 6 prepares the SEM photo of bead entity in this example, as can be seen from the figure, and Li 2tiO 3crystal grain is tiny evenly, and size of microcrystal is about 1 μ m left and right, and crystal grain and intergranule exist a fixed gap.
Embodiment 3:
By the Li of 25g 2tiO 3the epoxy powder of powder and 10.7g evenly mixes, be laid on 3D printing device worktable, then by bead three-dimensional model (diameter 4mm, STL form) import in system, set equipment parameters (laser power: 20W, lasing beam diameter: 200 μ m, sweep span: 200 μ m, scanning speed: 2000mm/s), start successively scanning.The bead entity obtaining is transferred in cold isostatic press, and applying pressure is 300MPa, and pressurize 30min obtains comparatively fine and close bead entity.Then bead entity is moved in resistance furnace and carries out binder removal processing, after cooling, sintering in High Temperature Furnaces Heating Apparatus, sintering temperature is 850 ℃, soaking time is 2h, obtains Li 2tiO 3bead entity.
The density of measuring bead entity prepared by this embodiment through Archimedes's drainage is 78.1%; The crushing strength of testing bead entity prepared by this example by universal testing machine is 17N.
Fig. 7 is the SEM photo of preparing bead entity in example, as can be seen from the figure, and the Li preparing under this embodiment 2tiO 3the space of bead entity is more, Li 2tiO 3crystal grain is tiny, and particle diameter is about 500nm, is a kind of typical porous nanocrystalline pottery.
Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (2)

1. prepare fast Li for one kind 2tiO 3the method of tritium propagation bead, is characterized in that: comprise the following steps:
(1) by Li 2tiO 3powder and adhesive powder mixed preparing mixed powder, in mixed powder, the weight percentage of each composition is respectively: Li 2tiO 3powder 70~90wt%, adhesive powder 10~30wt%;
(2) in computer, set up bead three-dimensional model, the diameter of single bead three-dimensional model is 1~10mm, and the number of bead three-dimensional model is set as 1~1000, and saves as STL form;
(3) mixed powder in step (1) is transferred in 3D printing device, and the bead three-dimensional model of STL form is imported in the system of 3D printing device;
(4) set processing parameter and open 3D printing device, the processing parameter of 3D printing device is as follows: laser power 10~50W, and lasing beam diameter 100~300 μ m, sweep span 100~300 μ m, scanning speed 1000~3000mm/s, obtains bead entity;
(5) the bead entity of step (4) gained is put into cold isostatic press densification, the pressure applying to bead entity is 100~600MPa, and the dwell time is 20~60min;
(6) the bead entity of processing through step (5) is moved in resistance furnace and carries out binder removal processing, at 250~700 ℃ of temperature, be incubated 1~2h;
(7) the bead entity of processing through step (6) is carried out to sintering in sintering oven, sintering temperature is 600~1000 ℃, and soaking time is 1.5~3h.
2. a kind of quick preparation Li according to claim 1 2tiO 3the method of tritium propagation bead, is characterized in that: the material that described adhesive powder is selected is epoxy resin, stearic acid or nylon.
CN201410369142.5A 2014-07-30 2014-07-30 One prepares Li fast 2tiO 3the method of tritium propagation bead Active CN104140259B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526838A (en) * 2014-12-30 2015-04-22 宁波伏尔肯机械密封件制造有限公司 Method for 3D ceramic printing forming
CN104609867A (en) * 2015-02-15 2015-05-13 上海材料研究所 Densifying method for selective laser sintered ceramic parts
CN105130402A (en) * 2015-06-30 2015-12-09 成都新柯力化工科技有限公司 Nanometer ceramic material used for 3D printing and 3D printing molding method thereof
JP2017127999A (en) * 2016-01-18 2017-07-27 国立研究開発法人産業技術総合研究所 Method for manufacturing molded object
JP2017127998A (en) * 2016-01-18 2017-07-27 国立研究開発法人産業技術総合研究所 Powder for molding
CN107140953A (en) * 2017-04-18 2017-09-08 华中科技大学 A kind of method that quick extrusion prepares ceramic microsphere
CN107256724A (en) * 2017-06-09 2017-10-17 山东东佳集团股份有限公司 Tritium breeds the preparation method of ceramic material metatitanic acid lithium
CN110148478A (en) * 2019-06-10 2019-08-20 中国科学院合肥物质科学研究院 A kind of fusion reactor solid-state water cooling covering production tritium multiplication agent-neutron multiplication agent

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731111A (en) * 2012-07-05 2012-10-17 北京科技大学 Novel preparation method of ceramic microspheres
CN103817767A (en) * 2014-03-14 2014-05-28 邓湘凌 Method for manufacturing ceramic products with 3D printing technology

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731111A (en) * 2012-07-05 2012-10-17 北京科技大学 Novel preparation method of ceramic microspheres
CN103817767A (en) * 2014-03-14 2014-05-28 邓湘凌 Method for manufacturing ceramic products with 3D printing technology

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526838A (en) * 2014-12-30 2015-04-22 宁波伏尔肯机械密封件制造有限公司 Method for 3D ceramic printing forming
CN104526838B (en) * 2014-12-30 2017-01-11 宁波伏尔肯陶瓷科技有限公司 Method for 3D ceramic printing forming
CN104609867A (en) * 2015-02-15 2015-05-13 上海材料研究所 Densifying method for selective laser sintered ceramic parts
CN104609867B (en) * 2015-02-15 2016-10-26 上海材料研究所 A kind of method for densifying of selective laser sintering ceramic member
CN105130402A (en) * 2015-06-30 2015-12-09 成都新柯力化工科技有限公司 Nanometer ceramic material used for 3D printing and 3D printing molding method thereof
CN105130402B (en) * 2015-06-30 2017-06-06 哈尔滨理工大学 A kind of nano ceramic material and its 3D printing forming method for 3D printing
JP2017127999A (en) * 2016-01-18 2017-07-27 国立研究開発法人産業技術総合研究所 Method for manufacturing molded object
JP2017127998A (en) * 2016-01-18 2017-07-27 国立研究開発法人産業技術総合研究所 Powder for molding
CN107140953A (en) * 2017-04-18 2017-09-08 华中科技大学 A kind of method that quick extrusion prepares ceramic microsphere
CN107140953B (en) * 2017-04-18 2019-11-22 华中科技大学 A kind of method that quick extrusion prepares ceramic microsphere
CN107256724A (en) * 2017-06-09 2017-10-17 山东东佳集团股份有限公司 Tritium breeds the preparation method of ceramic material metatitanic acid lithium
CN107256724B (en) * 2017-06-09 2018-12-11 山东东佳集团股份有限公司 The preparation method of tritium proliferation ceramic material metatitanic acid lithium
CN110148478A (en) * 2019-06-10 2019-08-20 中国科学院合肥物质科学研究院 A kind of fusion reactor solid-state water cooling covering production tritium multiplication agent-neutron multiplication agent
CN110148478B (en) * 2019-06-10 2021-01-01 中国科学院合肥物质科学研究院 Fusion reactor solid-state water-cooled cladding tritium production breeder-neutron multiplier

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