CN104139995A - Intelligent unloading device for container - Google Patents

Intelligent unloading device for container Download PDF

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Publication number
CN104139995A
CN104139995A CN201410317725.3A CN201410317725A CN104139995A CN 104139995 A CN104139995 A CN 104139995A CN 201410317725 A CN201410317725 A CN 201410317725A CN 104139995 A CN104139995 A CN 104139995A
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CN
China
Prior art keywords
freight container
girder
hinged
oil cylinder
unloading device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410317725.3A
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Chinese (zh)
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CN104139995B (en
Inventor
王金星
张灵辉
汤同刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Yi Bao Engineering Technology Co., Ltd.
Original Assignee
Wen Yin (shanghai) Machinery Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Wen Yin (shanghai) Machinery Equipment Co Ltd filed Critical Wen Yin (shanghai) Machinery Equipment Co Ltd
Priority to CN201410317725.3A priority Critical patent/CN104139995B/en
Publication of CN104139995A publication Critical patent/CN104139995A/en
Application granted granted Critical
Publication of CN104139995B publication Critical patent/CN104139995B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Auxiliary Methods And Devices For Loading And Unloading (AREA)

Abstract

The invention provides an intelligent unloading device for a container. The intelligent unloading device comprises basic beams arranged symmetrically, a basic beam support, a main beam, a main push cylinder and a pull-back cylinder, wherein the basic beam support is fixed on the basic beams; one end of the main beam is hinged to the main push cylinder, and the other end of the main beam is hinged to the pull-back cylinder; the other end of the main push cylinder is hinged to the basic beam support; the other end of the pull-back cylinder is hinged to the basic beam support; the basic beam support is hinged to the main beam, and the hinged position is between the hinged position of the basic beam support and the main push cylinder and the hinged position of the basic beam support and the pull-back cylinder. The intelligent unloading device has the advantages that the two cylinders are matched for pushing out and pulling back, the intelligent unloading device is stable in structure and low in energy consumption and the use cost is reduced; the intelligent unloading device can be adjusted according to the size of the container to be unloaded, particularly the size between 20 and 40 chi.

Description

Freight container intelligent unloading device
Technical field
The present invention relates to a kind of unloading goods inside container device, particularly a kind of freight container fully-automatic intelligent device for discharging.
Background technology
Unloading goods inside container equipment noise in factory is larger, and mechanical load is large.Long working, exhaust emissions is a lot, and operational zone or flue dust are large, and dust pollution is larger.Unloading goods inside container equipment fuel tank driving engine is wanted continuous firing, once shut down, hydraulic actuating cylinder continues to fall after rise, safety defectiveness.
Existing, unloading goods inside container equipment can only be for discharging, corollary equipment charging apparatus, and loading is limited, can not fill, half capacity that can only Stuff (to).And electric quantity consumption is larger, because power is large, load is large, and load is heavy, to Hydraulic Station, Hydraulic Pump has higher requirement, and volume is large, and oil consumption is many, be mainly reflected in the use amount of hydraulic oil, in replacement frequency, power requirement amount is large, in discharge process, can produce most of energy dissipation.
In actual use, civil engineering is had to higher requirement, increase owner's secondary and throw time cost according to its structure design civil engineering, design cost and civil engineering costs, expense is higher by comparison.Use cost is high, and its structural limitations operating personal can not be close, and safety factor is lower, if strengthen its structure, can increase by three input costs of owner.Discharging is not thorough, unloads untotally, needs artificial secondary cleaning, increases dumping time, and the discharging cycle, waste of manpower, secondary cleaning difficulty is larger, operate more difficult, increase owner's comprehensive cost.The motorcycle of high parking stall is restricted, and dangerous phenomenon does not with great difficulty appear in structure design.
Particularly unloading goods inside container equipment cannot meet the freight container of all sizes, and the freight container of different model need to be changed the delivery device of different length, wastes time and energy.
Summary of the invention
For the above-mentioned problems of the prior art of mentioning, the object of this invention is to provide a kind of freight container intelligent unloading device to solve the deficiencies in the prior art.
The invention provides a kind of freight container intelligent unloading device, comprising: symmetrically arranged Ji Liang, base boom support, girder, promote mainly oil cylinder and return cylinder; Wherein, base boom support is fixed on Ji Liang; One end of girder is with to promote mainly oil cylinder hinged, and the other end and return cylinder are hinged; The other end and the base boom support of promoting mainly oil cylinder are hinged; The other end of return cylinder and base boom support are hinged; Base boom support and girder are hinged, and its articulated position is being promoted mainly between oil cylinder and return cylinder articulated position.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: also comprise at least one portal frame, arrange on girder.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: also comprise freight container buckle opening/closing portion, be arranged on one end of girder.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: also comprise backplate, be arranged on the both sides that girder rises.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: also comprise freight container switch gate portion, be fixed on backplate.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: freight container door opening portion comprises freight container switch gate oil cylinder, two switch gate oil cylinder fixing bases, " L " type push rod and pulleys; Switch gate oil cylinder fixing base is fixed on backplate; One end and a switch gate oil cylinder fixing base of " L " type push rod are hinged, and the other end and pulley are hinged; One end of freight container switch gate oil cylinder and another switch gate oil cylinder fixing base are hinged, and the other end is hinged with the right angle end of " L " type push rod.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: also comprise girder extension, removably connect with backplate.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: girder extension and backplate are hinged.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: girder extension comprises prolongation girder, connection rotating shaft, connection rotating shaft oil cylinder, connection rotating shaft bracket; Connection rotating shaft bracket is fixed on backplate; Connection rotating shaft is fixed on the one end that extends girder; Connection rotating shaft oil cylinder packs connection rotating shaft into or extracts connection rotating shaft bracket.
Further, the invention provides a kind of freight container intelligent unloading device, can also there is such feature: girder extension also comprises another freight container door opening portion, be arranged on and extend the girder other end.
The beneficial effect of the invention
According to a kind of freight container intelligent unloading device provided by the invention, because have the oil cylinder of promoting mainly and return cylinder simultaneously, girder is with to promote mainly oil cylinder hinged, hinged with return cylinder, promote mainly oil cylinder and institute's base boom support is hinged, return cylinder and base boom support are hinged, and base boom support and girder are hinged; So two oil cylinders coordinate to be released and retracts, Stability Analysis of Structures, energy consumption is little, reduces use cost.
According to all container trucks, the motorcycle of a kind of freight container intelligent unloading device energy applied code type provided by the invention.Freight container intelligent unloading device is saved the discharging cycle, improves unloading efficiency and speed, indirectly promotes the raising of production efficiency.
According to the operation of a kind of freight container intelligent unloading device provided by the invention, first mate has reduced the weight that when promoting and toppling over, whole system is carried, reduced the demand of electric weight, the loss of electric energy, thereby saved the energy, directly saved the long-term use cost of equipment, for proprietary office, factory have saved productive costs; Reduce the load of hydraulic pressure and control, indirectly extended the operating cycles of system equipment.The design of freight container intelligent unloading device is ingenious, and flexibly, safety and stability are high, the whole system less trouble of equipment, low maintenance cost; Equipment performance and reliability.
According to a kind of freight container intelligent unloading device provided by the invention because have girder extension as required the size of the freight container of discharging regulate, particularly between 20 rulers and 40 chis.
In addition, according to a kind of freight container intelligent unloading device provided by the invention, because there is the cabinet door that freight container door opening portion can automatically open and close freight container.
Accompanying drawing explanation
Schematic diagram when Fig. 1 is the not rise of freight container intelligent unloading device.
Schematic diagram when Fig. 2 is the rise of freight container intelligent unloading device.
Fig. 3 is the block diagram of freight container intelligent unloading device.
Fig. 4 is the structural representation of freight container switch gate portion.
Fig. 5 is the structural representation of girder extension connecting portion.
Fig. 6 is the structural representation of freight container buckle opening/closing portion.
Fig. 7 is the structural representation of freight container buckle opening/closing portion fixed set vanning.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Freight container intelligent unloading device comprises: symmetrically arranged base beam 1, base boom support 5, girder 12, promote mainly oil cylinder 8 and return cylinder 9.The freight container intelligent unloading device of 20 chi cabinets and 40 chi cabinets of take is example.
Base boom support 5 is " A " type bracing frame, is fixed on base beam 1.Base beam 1 carrying 20 chi cabinets or 40 chi cabinets and all weight of equipment itself, Intensity Design and production technology and welding requirements are higher.Base boom support 5 connects base beam 1 and girder 12, controls the rotation of girder 12, the design of high strength girder S. A., stability and safety while guaranteeing girder rotation.
One end of girder 12 is hinged by promoting mainly oil cylinder rotating shaft 7 and promoting mainly oil cylinder 8, and the other end is hinged by return cylinder rotating shaft 11 and return cylinder 9.Girder 12 is for carrying the keystone configuration of casing with fixed set.
The other end of promoting mainly oil cylinder 8 is hinged with base boom support 5 by promoting mainly oil cylinder bottom rotating shaft 4.Promote mainly oil cylinder bottom rotating shaft 4 for GCT equipment bodies and girder rotation, the main center of gravity of GCT equipment is in this rotating shaft, and when GCT starts, release, completes discharging or when filling with substance, then retract, and whole process is rotated by this axle.The quantity of promoting mainly oil cylinder 8 is two covers, and when GCT work starts, this oil cylinder is released, and after completing charging or discharging, this oil cylinder retracts.
The other end of return cylinder 9 is hinged with base boom support 5 by return cylinder bottom rotating shaft 3.Return cylinder bottom rotating shaft 3 is for GCT equipment bodies and girder rotation, and the main center of gravity of GCT equipment, in this rotating shaft, is rotated by this axle when retracting and release.The quantity of return cylinder 9 is two covers, and when GCT work starts, this oil cylinder retracts, and after completing charging or discharging, this oil cylinder is released.
Base boom support 5 is hinged by girder rotating shaft 6 with girder 12, and its articulated position is being promoted mainly between oil cylinder 8 and return cylinder 9 articulated position.Girder rotating shaft 6 is for GCT equipment bodies and girder rotation, and the main center of gravity of GCT equipment, in this rotating shaft, is the highest key point of GCT equipment requirement.
Freight container intelligent unloading device also comprises two 10, arranges on girder 12.Portal frame 10 is for ring set 20/40ft freight container.
Freight container intelligent unloading device also comprises freight container buckle opening/closing portion, is arranged on one end of girder 12, namely girder 12 one end hinged with return cylinder 9.Freight container buckle opening/closing portion comprises that freight container buckle opens and closes oil cylinder 13, freight container buckle opens and closes oil cylinder fixing base 14 and buckle rotating shaft bracket 15.Freight container buckle opens and closes oil cylinder fixing base 14 and is fixed on girder 12.Freight container buckle opens and closes oil cylinder 13 one end and freight container buckle switching oil cylinder fixing base 14 is hinged, the other end and buckle rotating shaft bracket 15 are hinged, the freely path motion easily of buckle 28 on the freight container that freight container buckle switching oil cylinder 13 drive buckle rotating shaft brackets 15 promote.The quantity that freight container buckle opens and closes oil cylinder is two covers, and automatic fastening 28 is used for fixing two holes of the below, Qianmen in container base 4 holes, after two holes of base with hand thread structure cover, hook solid locking.4 base angles will blocking firmly like this freight container, to promote rotation, guarantee its stability, and safety.
Freight container intelligent unloading device also comprises backplate 16, is arranged on the both sides that girder 12 rises, and increases the stability that freight container rises.
Freight container intelligent unloading device also comprises freight container switch gate portion, is fixed on backplate 16.
Freight container door opening portion comprises freight container switch gate oil cylinder 17, two switch gate oil cylinder fixing base 18-1,18-2, " L " type push rod 26 and pulley 19.Switch gate oil cylinder fixing base 18-1,18-2 are fixed on backplate 16.One end of " L " type push rod 26 and a switch gate oil cylinder fixing base 18-1 are hinged, and the other end and pulley 19 are hinged.One end of freight container switch gate oil cylinder 17 and another switch gate oil cylinder fixing base 18-2 are hinged, and the other end is hinged with the right angle end of " L " type push rod 26.Freight container switch gate oil cylinder 17 is herein for 20 chi cabinets, and when freight container switch gate oil cylinder 17 rises, " L " type push rod 26 inwardly moves, and the door of freight container is closed.Actual GCT equipment is furnished with chain, and one end is enclosed within container door, and the other end is enclosed within on " L " type push rod 26, and then freight container switch gate oil cylinder 17 declines, and container door can be opened automatically.Pulley 19 its Main Functions are to play the resilient protection to container door in the process of opening the door and close the door.
Freight container intelligent unloading device also comprises that several Ji Liang connect steel 2, is fixed on base beam 1 below, embeds transport vehicle.Ji Liang connects steel 2 and strengthens structural stability and intensity, can connect steel receiving device according to standard container motorcycle Ji Liang, at once stops after motorcycle is put in place.
When freight container intelligent unloading device need to be to the freight container of 40 rulers, need to increase girder extension.
Girder extension comprises prolongation girder 27, connection rotating shaft 24, connection rotating shaft oil cylinder 25, connection rotating shaft bracket 20.Baffle plate 28 is the parts that extend girder 27.
Connection rotating shaft bracket 20 is the dual-purpose connection rotating shaft bracket of GCT20 chi cabinet & 40 chi cabinet, and this holder adds can coordinate cylinder action adapter shaft lock tube, blocks and fix tail structure.So just can be used for 40 chi cabinets; Unclamp tail structure, then lead to spindle and tear open and close tail structure, so just can be used for the freight container of 20 chi cabinets.Connection rotating shaft bracket 20 is fixed on backplate 16.Connection rotating shaft 24 is fixed on the baffle plate 28 that extends girder 27.Connection rotating shaft oil cylinder 25 packs connection rotating shaft 24 into or extracts connection rotating shaft bracket 20, for switching the handling of the freight container of 20 rulers and 40 chi cabinets.
Girder extension also comprises another freight container door opening portion, is arranged on and extends girder 27 other ends.Comprise freight container switch gate oil cylinder 22, switch gate oil cylinder fixing base 23 parts such as grade, consistent with the freight container door opening portion structure on backplate 16, be not described in detail in this.
Freight container intelligent unloading device also comprises reinforced rib cable wire 21.One end of reinforced rib cable wire 21 is fixed on baffle plate 28, and the other end is fixed on the tail end that extends girder 27, for elasticity, reinforces and rises tail structure.

Claims (10)

1. a freight container intelligent unloading device, is characterized in that comprising: symmetrically arranged Ji Liang (1), base boom support (5), girder (12), promote mainly oil cylinder (8) and return cylinder (9);
Wherein, described base boom support (5) is fixed on described Ji Liang (1);
One end of described girder (12) with described in to promote mainly oil cylinder (8) hinged, the other end and described return cylinder (9) are hinged;
The described other end and the described base boom support (5) of promoting mainly oil cylinder (8) is hinged;
The other end of described return cylinder (9) and described base boom support (5) are hinged;
Described base boom support (5) is hinged with described girder (12), and its articulated position is promoted mainly between oil cylinder (8) and described return cylinder (9) articulated position described.
2. freight container intelligent unloading device according to claim 1, is characterized in that:
Also comprise at least one portal frame (10), arrange on described girder (12).
3. freight container intelligent unloading device according to claim 1, is characterized in that:
Also comprise freight container buckle opening/closing portion, be arranged on one end of described girder (12).
4. freight container intelligent unloading device according to claim 1, is characterized in that:
Also comprise backplate (16), be arranged on the both sides that described girder (12) rises.
5. freight container intelligent unloading device according to claim 4, is characterized in that:
Also comprise freight container switch gate portion, be fixed on described backplate (16).
6. freight container intelligent unloading device according to claim 5, is characterized in that:
Wherein, described freight container door opening portion comprises freight container switch gate oil cylinder (17), two switch gate oil cylinder fixing bases (18-1,18-2), " L " type push rod (26) and pulley (19);
Described switch gate oil cylinder fixing base (18-1,18-2) is fixed on described backplate (16);
One end of described " L " type push rod (26) and a described switch gate oil cylinder fixing base (18-1) are hinged, and the other end and described pulley (19) are hinged;
One end of described freight container switch gate oil cylinder (17) and described in another switch gate oil cylinder fixing base (18-2) hinged, the right angle end of the other end and described " L " type push rod (26) is hinged.
7. according to the freight container intelligent unloading device described in any one in claim 4 to 6, it is characterized in that:
Also comprise girder extension, removably connect with described backplate (16).
8. freight container intelligent unloading device according to claim 7, is characterized in that:
Wherein, described girder extension and described backplate (16) are hinged.
9. freight container intelligent unloading device according to claim 8, is characterized in that:
Wherein, described girder extension comprises prolongation girder (27), connection rotating shaft (24), connection rotating shaft oil cylinder (25), connection rotating shaft bracket (20);
Described connection rotating shaft bracket (20) is fixed on described backplate (16);
Described connection rotating shaft (24) is fixed on one end of described prolongation girder (27);
Described connection rotating shaft oil cylinder (25) packs described connection rotating shaft (24) into or extracts described connection rotating shaft bracket (20).
10. freight container intelligent unloading device according to claim 9, is characterized in that:
Wherein, described girder extension also comprises freight container door opening portion described in another, is arranged on described prolongation girder (27) other end.
CN201410317725.3A 2014-07-04 2014-07-04 Intelligent unloading device for container Expired - Fee Related CN104139995B (en)

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Application Number Priority Date Filing Date Title
CN201410317725.3A CN104139995B (en) 2014-07-04 2014-07-04 Intelligent unloading device for container

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Application Number Priority Date Filing Date Title
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CN104139995A true CN104139995A (en) 2014-11-12
CN104139995B CN104139995B (en) 2017-05-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104692139A (en) * 2015-01-29 2015-06-10 王金星 Mobile container intelligent discharging device
CN111422638A (en) * 2020-04-01 2020-07-17 韩兆洋 Railway transportation container unloading system for double-material unloading

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5316270A (en) * 1976-07-28 1978-02-15 Japanese National Railways<Jnr> Process and apparatus for automatically loading and unloading freight in container
CN201231985Y (en) * 2007-11-07 2009-05-06 天津港股份有限公司储运分公司 Loading/unloading apparatus for 40 feet bulk-cargo container
BG1691U1 (en) * 2012-09-17 2013-05-31 "ТОТЕМА ИНЖЕНЕРИНГ" ЕАД"Totema Inzhenering" Ead Device for unloading of containers with bulk materials
CN203473980U (en) * 2013-09-12 2014-03-12 江门市蓬江区江申输送机械有限公司 Container bulk cargo loading upender
CN203473973U (en) * 2013-09-12 2014-03-12 江门市蓬江区江申输送机械有限公司 Container bulk cargo unloading upender
CN203512812U (en) * 2013-10-29 2014-04-02 国家粮食储备局郑州科学研究设计院 Container unloading device
CN203946623U (en) * 2014-07-04 2014-11-19 温茵(上海)机械设备有限公司 Freight container automatic discharge unit

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5316270A (en) * 1976-07-28 1978-02-15 Japanese National Railways<Jnr> Process and apparatus for automatically loading and unloading freight in container
CN201231985Y (en) * 2007-11-07 2009-05-06 天津港股份有限公司储运分公司 Loading/unloading apparatus for 40 feet bulk-cargo container
BG1691U1 (en) * 2012-09-17 2013-05-31 "ТОТЕМА ИНЖЕНЕРИНГ" ЕАД"Totema Inzhenering" Ead Device for unloading of containers with bulk materials
CN203473980U (en) * 2013-09-12 2014-03-12 江门市蓬江区江申输送机械有限公司 Container bulk cargo loading upender
CN203473973U (en) * 2013-09-12 2014-03-12 江门市蓬江区江申输送机械有限公司 Container bulk cargo unloading upender
CN203512812U (en) * 2013-10-29 2014-04-02 国家粮食储备局郑州科学研究设计院 Container unloading device
CN203946623U (en) * 2014-07-04 2014-11-19 温茵(上海)机械设备有限公司 Freight container automatic discharge unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104692139A (en) * 2015-01-29 2015-06-10 王金星 Mobile container intelligent discharging device
CN111422638A (en) * 2020-04-01 2020-07-17 韩兆洋 Railway transportation container unloading system for double-material unloading

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