CN104130503B - A kind of insulating material for power system and application - Google Patents

A kind of insulating material for power system and application Download PDF

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Publication number
CN104130503B
CN104130503B CN201410366003.7A CN201410366003A CN104130503B CN 104130503 B CN104130503 B CN 104130503B CN 201410366003 A CN201410366003 A CN 201410366003A CN 104130503 B CN104130503 B CN 104130503B
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minutes
insulating material
prepared
turns
kaolin
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CN104130503A (en
Inventor
苗立华
赵飞
王庆新
丁文霞
王潇
孙兆健
张照伟
娄莹
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KMUST ELECTRIC POWER ENGINEERING TECHNOLOGY Co Ltd
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Guo Wang Pingyi Shandong Province County Electric Co
State Grid Corp of China SGCC
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention belongs to technical field of electric power, disclose a kind of insulating material for power system, it is prepared from by following raw material, carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin, modification infusorial earth, dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride, acrylic resin.Insulating material prepared by the present invention not only possesses good insulating property, and product hardness, tensile property and fracture indices are better, also possess good flame retardant properties and corrosion resistance nature, have stopped the potential safety hazard of extreme environment.

Description

A kind of insulating material for power system and application
Technical field
The invention belongs to technical field of electric power, particularly, relate to a kind of insulating material for power system and application.
Background technology
Electric insulation material has wide range of applications in power system, and Application Areas comprises ammeter housing, cable insulation, cable sheath tube, the component of shock resistance and high strength, shield cap, precision meter part, interconnecting devices, tuner, printed wiring socket and terminal block.Electric insulation material by the definition of standard GB/T 2900.5 regulation insulating material is: " being used for making the material of device insulation on electrically ".Namely can stop the material that electric current passes through.Its resistivity is very high, usually in the scope of 10 ~ 10 Ω m.As in motor, turn-to-turn is isolated and is kept apart with the stator core of ground connection, to ensure the safe operation of motor by the insulating material around conductor.The range of application of current Electric insulation material is more and more wider, and also more and more higher to the requirement of its performance.
At present, Electric insulation material mainly makes sheet material with plastics, and plastics are the macromolecular compound of synthesis, freely can change body styles.Plastics are the materials utilizing raw material monomer to be polymerized with synthesis or condensation reaction, and be made up of additives such as synthetic resins and filler, softening agent, stablizer, lubricant, colorants, its main component is synthetic resins.Above-mentioned insulating material generally possesses certain insulating property, but mechanical property, thermostability, flame retardant properties and corrosion resistance nature often do not reach expection requirement.In order to overcome above-mentioned defect, in prior art, also prepare the Electric insulation material of a lot of type and composition; Such as, Chinese invention patent CN101469118A discloses a kind of ammeter housing macromolecular material, and this macromolecular material physical strength is inadequate, and cost is higher, does not utilize and promotes the use of; Chinese invention patent CN201210277279 discloses a kind of high-strength highly-conductive thermal insulating material, and this material possesses good heat conductance and insulativity, but the physical strength of this material is inadequate, and cost is higher, does not utilize and promotes the use of.Prior art urgently needs that high, the cold and hot stability of a kind of physical strength is high, flame retardant properties is better, the insulating material for power system of with low cost and corrosion resistance and good.
Summary of the invention
The object of the invention is the many defects solving power system insulation material in prior art, through lot of experiments and exploration, change existing raw material composition and preparation method, a kind of novel power system insulation material is provided, this insulating material not only possesses good insulating property, and possesses the advantages such as physical strength is high, corrosion-resistant, flame retardant properties is good and with low cost.
To achieve these goals, technical scheme of the present invention realizes in the following way:
For an insulating material for power system, it is prepared from by following raw material:
Carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin, modification infusorial earth, dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride, acrylic resin.
Particularly, be prepared from by the raw material of following weight part:
Carborundum powder 1-2 part, aluminium hydroxide 1-2 part, ground dolomite 2-3 part, antimonous oxide 2-3 part, modified kaolin 3-4 part, modification infusorial earth 3-4 part, dimethylaminoethoxyethanol 5-7 part, polyglycolic acid 5-7 part, cyanacrylate 6-9 part, γ-aminopropyl triethoxysilane 6-9 part, Tetra hydro Phthalic anhydride 8-10 part, polyvinyl chloride 18-24 part, acrylic resin 25-30 part.
The preparation method of the above-mentioned insulating material for power system, comprises the following steps:
1) each raw material is taken according to weight part;
2) carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin and modification infusorial earth are put in whizzer, 500 turns/min centrifugal mixer 5 minutes, obtain compound, then compound is added in reaction vessel, insulation reaction 15 minutes, temperature controls at 80 DEG C, after insulation reaction terminates, be cooled to room temperature rapidly, obtain material A for subsequent use;
3) compound thing 1 is prepared: by dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride and acrylic resin, mixing and stirring, add Banbury mixer, at temperature is 90 DEG C mixing 5 minutes, obtain material B for subsequent use;
4) melting injection moulding: by step 2) gained material A and step 3) gained material B put in whizzer, 500 turns/min centrifugal mixer 10 minutes, after mixing, enter twin screw extruder and be squeezed into molten state, be expressed in injection moulding machine after the complete melting of batch mixing, injection moulding and get final product at 300 DEG C.
Preferably,
The preparation method of modified kaolin is: first use 5%(V/V) salt acid soak kaolin 10min, not have kaolin to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
Preferably,
The preparation method of modification infusorial earth is: first use 5%(V/V) salt acid soak diatomite 10min, not have diatomite to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
Preferably, the particle diameter of carborundum powder, aluminium hydroxide, ground dolomite and antimonous oxide all controls at 500 orders.
The beneficial effect that the present invention obtains mainly comprises:
Insulating material for power system prepared by the present invention can be widely used in power domain, comprises cable insulation, the component of shock resistance and high strength, shield cap and interconnecting devices etc.;
Possess good synergy between each material component of Electric insulation material prepared by the present invention, while possessing superior isolation performance, higher mechanical property can be reached, and possess excellent acid-proof alkaline and flame retardant properties;
The each low raw-material cost of the present invention, is conducive to reducing enterprise's raw materials cost, promotes industrialization large-scale promotion to produce and uses.
Embodiment
Technical scheme in the application is understood better in order to make those skilled in the art person, below in conjunction with the application's specific embodiment, carry out clearly, intactly describing to the present invention, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
Embodiment 1
For an insulating material for power system, it is prepared from by the raw material of following weight part:
Carborundum powder 1 part, 1 part, aluminium hydroxide, ground dolomite 2 parts, antimonous oxide 2 parts, modified kaolin 3 parts, modification infusorial earth 3 parts, dimethylaminoethoxyethanol 5 parts, polyglycolic acid 5 parts, cyanacrylate 6 parts, γ-aminopropyl triethoxysilane 6 parts, Tetra hydro Phthalic anhydride 8 parts, polyvinyl chloride 18 parts, acrylic resin 25 parts.
The preparation method of the above-mentioned insulating material for power system, comprises the following steps:
1) each raw material is taken according to weight part;
2) carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin and modification infusorial earth are put in whizzer, 500 turns/min centrifugal mixer 5 minutes, obtain compound, then compound is added in reaction vessel, insulation reaction 15 minutes, temperature controls at 80 DEG C, after insulation reaction terminates, be cooled to room temperature rapidly, obtain material A for subsequent use; Wherein, the preparation method of modified kaolin is: first use 5%(V/V) salt acid soak kaolin 10min, not have kaolin to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
The preparation method of modification infusorial earth is: first use 5%(V/V) salt acid soak diatomite 10min, not have diatomite to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
The particle diameter of carborundum powder, aluminium hydroxide, ground dolomite and antimonous oxide all controls at 500 orders;
3) compound thing 1 is prepared: by dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride and acrylic resin, mixing and stirring, add Banbury mixer, at temperature is 90 DEG C mixing 5 minutes, obtain material B for subsequent use;
4) melting injection moulding: by step 2) gained material A and step 3) gained material B put in whizzer, 500 turns/min centrifugal mixer 10 minutes, after mixing, enter twin screw extruder and be squeezed into molten state, be expressed in injection moulding machine after the complete melting of batch mixing, injection moulding and get final product at 300 DEG C.
Embodiment 2
For an insulating material for power system, it is prepared from by the raw material of following weight part:
Carborundum powder 2 parts, 2 parts, aluminium hydroxide, ground dolomite 3 parts, antimonous oxide 3 parts, modified kaolin 4 parts, modification infusorial earth 4 parts, dimethylaminoethoxyethanol 7 parts, polyglycolic acid 7 parts, cyanacrylate 9 parts, γ-aminopropyl triethoxysilane 9 parts, Tetra hydro Phthalic anhydride 10 parts, polyvinyl chloride 24 parts, acrylic resin 30 parts.
The preparation method of the above-mentioned insulating material for power system, comprises the following steps:
1) each raw material is taken according to weight part;
2) carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin and modification infusorial earth are put in whizzer, 500 turns/min centrifugal mixer 5 minutes, obtain compound, then compound is added in reaction vessel, insulation reaction 15 minutes, temperature controls at 80 DEG C, after insulation reaction terminates, be cooled to room temperature rapidly, obtain material A for subsequent use;
The preparation method of modified kaolin is: first use 5%(V/V) salt acid soak kaolin 10min, not have kaolin to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
The preparation method of modification infusorial earth is: first use 5%(V/V) salt acid soak diatomite 10min, not have diatomite to be as the criterion, centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
The particle diameter of carborundum powder, aluminium hydroxide, ground dolomite and antimonous oxide all controls at 500 orders;
3) compound thing 1 is prepared: by dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride and acrylic resin, mixing and stirring, add Banbury mixer, at temperature is 90 DEG C mixing 5 minutes, obtain material B for subsequent use;
4) melting injection moulding: by step 2) gained material A and step 3) gained material B put in whizzer, 500 turns/min centrifugal mixer 10 minutes, after mixing, enter twin screw extruder and be squeezed into molten state, be expressed in injection moulding machine after the complete melting of batch mixing, injection moulding and get final product at 300 DEG C.
Embodiment 3
The performance test of the insulating material for power system prepared by the present invention:
The insulating material prepared for the embodiment of the present invention 1 and 2 carries out performance test; The test result of resulting materials is in Table 1-2:
Table 1
Group Thickness (mm) Hardness (A) Tensile strength (N/mm 2 Elongation at break (%)
Embodiment 1 2.02 84 16.7 504
Embodiment 2 2.01 85 16.9 511
Table 2
Group Volume specific resistance × 10 -15(Ω·cm) Horizontal vertical burning grade Oxygen index (%)
Embodiment 1 2.43 UL94V-0 33
Embodiment 2 2.37 UL94V-0 32
Table 3
Sodium hydroxide 10%(30d) Sulfuric acid 20%(30d) Salt solution 12%(30d)
Embodiment 1 Elongation at break decline 2%, tensile strength decline 5%, oxygen index and volume specific resistance unchanged Elongation at break and tensile strength all decline 4%, and volume specific resistance declines 2%, and oxygen index declines 6% Elongation at break declines 2%, and tensile strength declines 4%, and volume specific resistance declines 1%, and oxygen index declines 10%
Conclusion: insulating material prepared by the present invention not only possesses good insulating property, and product hardness, tensile property and fracture indices are better; Insulating material prepared by the present invention also possesses good flame retardant properties and corrosion resistance nature, has stopped the potential safety hazard that extreme environment brings; The low raw-material cost that the present invention uses, preparation method is simple, compares and is conducive to scale operation and use.
Between each embodiment in this specification sheets identical similar part mutually see, what each embodiment stressed is the difference with other embodiments.More than in conjunction with concrete embodiment, invention has been described, but it will be apparent to those skilled in the art that these descriptions are all exemplary, is not limiting the scope of the invention.Those skilled in the art can make various variants and modifications according to the spirit of type of the present invention and principle to the present invention, and these variants and modifications also within the scope of the invention.

Claims (2)

1. for an insulating material for power system, it is characterized in that, described insulating material is prepared from by the raw material of following weight part:
Carborundum powder 1-2 part, aluminium hydroxide 1-2 part, ground dolomite 2-3 part, antimonous oxide 2-3 part, modified kaolin 3-4 part, modification infusorial earth 3-4 part, dimethylaminoethoxyethanol 5-7 part, polyglycolic acid 5-7 part, cyanacrylate 6-9 part, γ-aminopropyl triethoxysilane 6-9 part, Tetra hydro Phthalic anhydride 8-10 part, polyvinyl chloride 18-24 part, acrylic resin 25-30 part;
Described modified kaolin is prepared as follows and forms: first use 5% salt acid soak kaolin 10min, not have kaolin to be as the criterion, and centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
Described modification infusorial earth is prepared as follows and forms: first use 5% salt acid soak diatomite 10min, not have diatomite to be as the criterion, and centrifugal 3 minutes of 500 turns/min, collecting precipitation, after oven dry, grinding to form particle diameter is 500 object powder, to obtain final product;
The particle diameter of described carborundum powder, aluminium hydroxide, ground dolomite or antimonous oxide all controls at 500 orders.
2. insulating material as claimed in claim 1, it is characterized in that, the preparation method of described insulating material comprises the following steps:
1) each raw material is taken according to weight part;
2) carborundum powder, aluminium hydroxide, ground dolomite, antimonous oxide, modified kaolin and modification infusorial earth are put in whizzer, 500 turns/min centrifugal mixer 5 minutes, obtain compound, then compound is added in reaction vessel, insulation reaction 15 minutes, temperature controls at 80 DEG C, after insulation reaction terminates, be cooled to room temperature rapidly, obtain material A for subsequent use;
3) material B is prepared: by dimethylaminoethoxyethanol, polyglycolic acid, cyanacrylate, γ-aminopropyl triethoxysilane, Tetra hydro Phthalic anhydride, polyvinyl chloride and acrylic resin, mixing and stirring, add Banbury mixer, at temperature is 90 DEG C mixing 5 minutes, obtain material B for subsequent use;
4) melting injection moulding: by step 2) gained material A and step 3) gained material B put in whizzer, 500 turns/min centrifugal mixer 10 minutes, after mixing, enter twin screw extruder and be squeezed into molten state, be expressed in injection moulding machine after the complete melting of batch mixing, injection moulding and get final product at 300 DEG C.
CN201410366003.7A 2014-07-29 2014-07-29 A kind of insulating material for power system and application Active CN104130503B (en)

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CN105237905A (en) * 2015-10-12 2016-01-13 苏州法斯特信息科技有限公司 Insulation flame-retardant cable material and preparation method thereof
CN106117863A (en) * 2015-11-01 2016-11-16 牟军 For preparing the thermosetting plastics of electrical transformer tank
CN105295297A (en) * 2015-12-08 2016-02-03 苏州鑫德杰电子有限公司 Corrosion-resistant electronic insulating material and preparation method thereof
CN105778552A (en) * 2016-05-19 2016-07-20 陆玉如 Flexible fireproof cable outer sheath
CN107445520A (en) * 2017-07-27 2017-12-08 泾县信达工贸有限公司 A kind of electric rice cooker heated disk thermostable heat-conductive insulating materials
CN108461233A (en) * 2018-04-13 2018-08-28 李秋烨 A kind of high-strength composite insulator
CN109096606A (en) * 2018-07-17 2018-12-28 铜陵市铜都特种线缆有限公司 A kind of flame-resistant high-temperature-resistant anticorrosion cable wrapping layer and its manufacturing method
CN109437833A (en) * 2018-10-10 2019-03-08 安徽科比电子科技有限公司 One kind being used for impact resistance aluminum-housed resistor inner filling material

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