Background technology
Along with the continuous increase of engineering trucd mixer application, people are more and more higher more and more perfect to the requirement of the functional diversity of vehicle own, and water circuit system is as the car load purging system of engineering trucd mixer, the importance of its function day by day highlights, first, water circuit system is as a part for car load appearance design, design harmony with vehicle body entirety, play certain decoration function, secondly, water circuit system is being born the effect that car load cleans, especially the feed hopper of trucd mixer, charging conduit and long blowpit and inner barrel these and concrete close contact and after discharging, need fully to rinse in case the position that residual concrete solidifies in time, so, the tightness of water circuit system structural design is very crucial, forbid to leak and cause the damage of chassis electric system, installation stability to water circuit system and the corrosion resistance of material own are had relatively high expectations simultaneously, again, trucd mixer water circuit system need to be realized and adding water, pump gas, various functions rinses and discharges water etc., this just requires convenience that global design need to take into full account that personnel operate and the overall security of system.Based on the above, outward appearance, tightness, stability, material, the designing requirement easy to operate and security of modern vehicle to water circuit system is strict all the more and careful, but existing conventional water circuit system is simple in structure, can not effectively realize the object that safe and simple car load that water circuit system pursues rinses.
Existing conventional water circuit system is also made up of assemblies such as gas circuit assembly, water tank, water tank support and waterway tube groups, wherein, the critical piece of gas circuit assembly is pressure-reducing valve, the existing common employing irony water tank of water tank, water tank supports and is fixed on front stall reductor more, the pipeline of waterway tube group adopts the hard moulding pipelines such as aluminium-plastic pipe conventionally, and entirety forms the conventional water route rinse-system of trucd mixer.
In conventional water circuit system, gas circuit assembly adopts simple relief valves designs conventionally, function singleness, easily break down, security has much room for improvement, water tank main material in water tank adopts irony more, meeting water easily gets rusty, corrosion resistance a little less than, the aluminium-plastic pipe adopting needs to use special erecting tools in installation process, the repair demolition inconvenience in later stage, and aluminium-plastic pipe is moulding straight tube, concrete position comparatively limits to while trend, and when vehicle long-distance transport is jolted or is transported by sea, the tension crushing resistance of aluminium-plastic pipe is poor, existing water circuit system design function is comparatively single generally, and attractive in appearance not.
Therefore, how providing a kind of flushing line device, to improve security, is current those skilled in the art technical problems urgently to be resolved hurrily.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of flushing line device, to improve security.
In order to achieve the above object, the invention provides following technical scheme:
A kind of flushing line device, for concrete mixer truck, comprising: gas circuit assembly, and described gas circuit assembly comprises gas bag, gas circuit protection box and tracheae, described gas circuit protection box is communicated with described gas bag and is communicated with described tracheae; Water tank, the top of described water tank is communicated with described tracheae, and the bottom of described water tank is provided with water inlet pipe and outlet pipe, is provided with the first switch on described water inlet pipe, on described outlet pipe, is provided with second switch; Water tank supporting device, described water tank is fixed in described concrete mixer truck by described water tank supporting device; Waterway tube group, described waterway tube group comprises water inlet and water jet, described water inlet is communicated with described outlet pipe.
Preferably, on above-mentioned gas circuit protection box, be also provided with return valve.
Preferably, on above-mentioned water tank, be provided with water-level gauge.
Preferably, above-mentioned tank weld forms, and weld seam when welding is positioned at the upper surface of described water tank.
Preferably, the bottom of above-mentioned water tank is provided with pollution discharging plug and blowdown screw.
Preferably, the two ends of above-mentioned water tank are provided with suspension ring.
Preferably, above-mentioned water tank supporting device comprises bottom bracket and shroud ring, one end of described shroud ring is fixed on a side of described bottom bracket, the opposite side of its other end and described bottom bracket removably connects, on described bottom bracket, be provided with curved plate, described curved plate and described shroud ring form the space that holds water tank, are provided with rubber lift on described curved plate.
Preferably, above-mentioned shroud ring comprises three shroud ring bands, and the other end of described shroud ring and the opposite side of described bottom bracket are bolted.
Preferably, above-mentioned waterway tube group also comprises cross valve, the first water pipe and the second water pipe, the left side mouth of described cross valve is communicated with described outlet pipe, its upside mouth and described the first cross current, its right side mouth and described the second cross current, described the first water pipe is fixedly installed in the feed hopper of described concrete mixer truck, and described the second water pipe is flexible pipe.
Preferably, the downside mouth of above-mentioned cross valve is provided with blow-off cock.
Flushing line device provided by the invention, for concrete mixer truck, comprising: gas circuit assembly, and described gas circuit assembly comprises gas bag, gas circuit protection box and tracheae, described gas circuit protection box is communicated with described gas bag and is communicated with described tracheae; Water tank, the top of described water tank is communicated with described tracheae, and the bottom of described water tank is provided with water inlet pipe and outlet pipe; Water tank supporting device, described water tank is fixed in described concrete mixer truck by described water tank supporting device; Waterway tube group, described waterway tube group comprises water inlet and water jet, described water inlet is communicated with described outlet pipe.When use, open the first switch, by water inlet pipe to water filling in water tank, after water filling, close the first switch, open gas circuit protection box switch and second switch, the gas storing in gas bag enters into water tank after protecting box decompression by gas circuit, water is pressed into from water tank to outlet pipe, then enter water inlet and realize the feed hopper to concrete mixer truck from water jet ejection, charging conduit and long blowpit and inner barrel these and concrete close contact and after discharging, need fully to rinse in case the position that residual concrete solidifies is rinsed in time, owing to having adopted gas circuit protection box, improve security, easy to operate and more attractive in appearance.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the flushing line device that Fig. 1 provides for the embodiment of the present invention;
The structural representation of the gas circuit assembly that Fig. 2 provides for the embodiment of the present invention;
The side-looking structural representation of the water tank that Fig. 3 provides for the embodiment of the present invention;
The side-looking structural representation of the water tank supporting device that Fig. 4 provides for the embodiment of the present invention;
The three-dimensional structure schematic diagram of the water tank supporting device that Fig. 5 provides for the embodiment of the present invention;
The main TV structure schematic diagram of the waterway tube group that Fig. 6 provides for the embodiment of the present invention;
Fig. 7 is the local structure for amplifying schematic diagram of A in Fig. 6;
Fig. 8 is the local structure for amplifying schematic diagram of B in Fig. 6;
The side-looking structural representation of the waterway tube group that Fig. 9 provides for the embodiment of the present invention.
In upper Fig. 1-9:
Gas circuit assembly 1, gas circuit protection box 11, right side tracheae 12, protection box supports 13, left side tracheae 14, water tank 2, cylindrical case 20, water-level gauge 21, pollution discharging plug 22, blowdown screw 23, water-level gauge joint 24, angle coupling 25, suspension ring 26, water supply connector 27, right end socket 28, left end socket 29, water tank supporting device 3, shroud ring 31, outside link plate 32, interior connecting plate 33, base plate 34, back side panel 35, left support plate 36, right support plate 37, wrapper sheet 38, rubber lift 39, waterway tube group 4, water inlet pipe supports 401, larynx hoop 402, afterbody fixed mount 403, rinse flexible pipe and support 404, the first fixed head 405, the second fixed head 406, U-bolt 407, water inlet pipe component is fixed U-bolt 408, mariages joint 409, joint 410, the first hose coupling 411, cross valve 412, the second hose coupling 413, hose coupling 414, flush-through connection 415, flush-through connection stationary pipes 416, bellows 417, connecting water pipe 418, feed hopper sparge pipe 419, elbow bend 420, short piece 421 in feed hopper, long water pipe 422 in feed hopper, triple valve 423, rinse rubber hose 424, water inlet pipe component 425, the first communicating pipe 426, first is communicated with water pipe 427, steel wire throat hoop 428, the first aluminium skin larynx hoop 429, the second aluminium skin larynx hoop 430, the first ball valve 431, the second ball valve 432, the 3rd ball valve 433, snap joint 434.
Detailed description of the invention
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to Fig. 1-Fig. 9, the structural representation of the flushing line device that Fig. 1 provides for the embodiment of the present invention; The structural representation of the gas circuit assembly that Fig. 2 provides for the embodiment of the present invention; The side-looking structural representation of the water tank that Fig. 3 provides for the embodiment of the present invention; The side-looking structural representation of the water tank supporting device that Fig. 4 provides for the embodiment of the present invention; The three-dimensional structure schematic diagram of the water tank supporting device that Fig. 5 provides for the embodiment of the present invention; The main TV structure schematic diagram of the waterway tube group that Fig. 6 provides for the embodiment of the present invention; Fig. 7 is the local structure for amplifying schematic diagram of A in Fig. 6; Fig. 8 is the local structure for amplifying schematic diagram of B in Fig. 6; The side-looking structural representation of the waterway tube group that Fig. 9 provides for the embodiment of the present invention.
The flushing line device that the embodiment of the present invention provides, for concrete mixer truck, comprising: gas circuit assembly, and gas circuit assembly comprises gas bag, gas circuit protection box and tracheae, gas circuit protection box is communicated with gas bag and is communicated with tracheae; Water tank, the top of water tank is communicated with tracheae, and the bottom of water tank is provided with water inlet pipe and outlet pipe; Water tank supporting device, water tank is fixed in concrete mixer truck by water tank supporting device; Waterway tube group, waterway tube group comprises water inlet and water jet, water inlet is communicated with outlet pipe.When use, open the first switch, by water inlet pipe to water filling in water tank, after water filling, close the first switch, open gas circuit protection box switch and second switch, the gas storing in gas bag enters into water tank after protecting box decompression by gas circuit, water is pressed into from water tank to outlet pipe, then enter water inlet and realize the feed hopper to concrete mixer truck from water jet ejection, charging conduit and long blowpit and inner barrel these and concrete close contact and after discharging, need fully to rinse in case the position that residual concrete solidifies is rinsed in time, owing to having adopted gas circuit protection box, improve security, easy to operate and more attractive in appearance.
Concrete, gas circuit assembly 1 is mainly made up of gas bag, gas circuit protection box 11, right side tracheae 12, the support 13 of protection box and left side tracheae 14.Protection box supports 13 for supporting fixing gas circuit protection box 11; gas circuit protection box 11 is connected with the gas bag on the chassis that is positioned at concrete mixer truck by left side tracheae 14; when open on gas circuit protection box 11 switch time; gas storage in the gas bag gas circuit protection box 11 of flowing through; after depressurization through gas circuit protection box 11; air-flow just enters water tank by right side tracheae 12 stably, and right side tracheae 12 is above-mentioned tracheae.Simultaneously, in order to prevent that the water in water tank from pouring in down a chimney, at the interior return valve that is provided with especially of gas circuit protection box 11, effectively protected chassis gas bag, than simple relief valves designs in the existing water circuit system of routine, the present invention is safer, easy to operate also more attractive in appearance.
Wherein, water tank 2 is mainly made up of cylindrical case 20, water-level gauge 21, pollution discharging plug 22, blowdown screw 23, water-level gauge joint 24, angle coupling 25, suspension ring 26, water supply connector 27, right end socket 28 and left end socket 29.
Cylindrical case 20 docks welding with right end socket 28 and left end socket 29, require to adopt frock automatic welding, weld seam is round and smooth full, air tight, and after water tank entrucking, the straight section weld seam of cylindrical case 20 requires to be arranged on the top near water tank, and tank weld forms, weld seam when welding is positioned at the upper surface of water tank, can ensure that like this weld seam can Long Term Contact water and corrosion.
Be provided with pollution discharging plug 22 and blowdown screw 23 on the right side, bottom of cylindrical case 20, when normal use, the pollution discharging plug 22 of screwing on need to be turned on pollution discharging plug 22 in the time need to cleaning the dirt of long-term accumulation in water tank, can ensure like this cleaning in water tank, extend the service life of water tank.
Also be provided with a water supply connector 27 in water tank 2 bottoms for connecting with rubber water pipe, so that water inlet simultaneously.Be that water inlet pipe is made up of water supply connector 27 and rubber water pipe, on water inlet pipe, be provided with fire hydrant formula interface.
Be respectively equipped with suspension ring 26 in the left and right sides, top of cylindrical case 20, to facilitate installation, dismounting and the maintenance work of water tank, simultaneously also be provided with an angle coupling 25 for being communicated with right side tracheae 12 at water tank upper, realize being communicated with of water tank and gas bag, to facilitate the gas storage passing in gas bag.
At one-sided water-level gauge 21 and the water-level gauge joint 24 of being also provided with of water tank, water-level gauge 21 is fixed on water tank by water-level gauge joint 24, and the moisture storage capacity being used in moment demonstration water tank, carries out water storage timely with reminding user.
In order further to optimize such scheme, water tank supporting device comprises bottom bracket and shroud ring, one end of shroud ring is fixed on a side of bottom bracket, the opposite side of its other end and bottom bracket removably connects, on bottom bracket, be provided with curved plate, curved plate and shroud ring form the space that holds water tank, on curved plate, be provided with rubber lift, can realize the good of water tank fixed, and can not cause damage to water tank, concrete, water tank supporting device 3 is mainly made up of shroud ring 31 and bottom bracket, bottom bracket is by outside link plate 32, interior connecting plate 33, base plate 34, back side panel 35, left support plate 36, right support plate 37, wrapper sheet 38 and rubber lift 39 and part bolt and nut composition.Wherein, on two base plates 34 in left and right, be drilled with respectively 2 bolts hole, fix for carrying out bolt-connection with the upper plane of reductor, left support plate 36 and right support plate 37 carry out monolateral welding with the base plate 34 on both sides respectively simultaneously, again at overall rear portion welding back side panel 35, top welding wrapper sheet 38, in order to protect water tank and to be beneficial to fixing, lay rubber lift 39 38 li of wrapper sheets, while 3 shroud rings 31 of bolt-connection on back side panel 35 limit the movement of water tank for entirety, in order to increase the intensity of support, both sides and centre at left support plate 36 and right support plate 37 are welded with respectively 3 and 1 interior connecting plate 33 of 2 outside link plates, so far formed bottom bracket with regard to entirety, good stability, linking intensity is high, and be easy to assembly manipulation.
Wherein, shroud ring comprises three shroud ring bands, and the other end of shroud ring and the opposite side of bottom bracket are bolted, and is connected firmly, and is difficult for becoming flexible, and has ensured water tank stablizing in the time of high-speed cruising.
In order further to optimize such scheme, waterway tube group also comprises cross valve, the first water pipe and the second water pipe, the left side mouth of cross valve is communicated with outlet pipe, its upside mouth and the first cross current, its right side mouth and the second cross current, the first water pipe is fixedly installed in the feed hopper of concrete mixer truck, and the second water pipe is flexible pipe.Concrete, the composition parts of waterway tube group 4 are more, mainly support 401 by water inlet pipe, larynx hoop 402, afterbody fixed mount 403, rinse flexible pipe and support 404, the first fixed head 405, the second fixed head 406, U-bolt 407, water inlet pipe component is fixed U-bolt 408, mariages joint 409, joint 410, the first hose coupling 411, cross valve 412, the second hose coupling 413, hose coupling 414, flush-through connection 415, flush-through connection stationary pipes 416, bellows 417, connecting water pipe 418, feed hopper sparge pipe 419, elbow bend 420, short piece 421 in feed hopper, long water pipe 422 in feed hopper, triple valve 423, rinse rubber hose 424, water inlet pipe component 425, the first communicating pipe 426, first is communicated with water pipe 427, steel wire throat hoop 428, the first aluminium skin larynx hoop 429, the second aluminium skin larynx hoop 430, the first ball valve 431, the second ball valve 432, the 3rd ball valve 433, snap joint 434 and some bolt and nut plain cushion bullet pads composition.
Now sketch the design principle of waterway tube group 4, water supply connector 27 one end that connecting water pipe 418 one end of rubber tube material connect water tank assembly 2 connect water inlet pipe component 425, it is to avoid storage battery position, chassis that entirety is skewed reason, prevents into unrestrained Water Damage chassis electrical part in water process.
Water inlet pipe component 425 is fixed U-bolt 408 by water inlet pipe component and is fixed in water inlet pipe support 401, be orderly connected with the 3rd ball valve 433, mariages joint 409, snap joint 434 and bellows 417 at the front end of water inlet pipe component 425, form whole water inlet system, the switch of opening on the 3rd ball valve 433 can be realized inlet function, i.e. the first switch of the 3rd ball valve 433, while water inlet so, water inlet pipe component 425 uses as water inlet pipe.
Water inlet pipe component 425 right sides are the first communicating pipe 426 and first fixed head 405 of the second ball valve 432, the first hose coupling 411, aluminium skin larynx hoop 429 and rubber tube material successively, while needing to rinse after storing up full water in water tank, open the switch on the second ball valve 432, water in water tank can be flowed through for the first communicating pipe 426, the first communicating pipe 426 connected a cross valve 412 to the right, the left side mouth that is cross valve is communicated with outlet pipe, and the first communicating pipe 426 was used as outlet pipe.
Cross valve 412 is upwards connected with the upper rinse-system that short piece 42 in joint 410, hose coupling 414, the second communicating pipe 427, larynx hoop 402, feed hopper sparge pipe 419, elbow bend 420, feed hopper, the interior long water pipe 422 of feed hopper and triple valve 423 form whole water circuit system, be feed hopper rinse-system, can be considered the first water pipe.
Cross valve 412 is made up of the afterflush system of water circuit system to the right successively afterbody fixed mount 403, the second hose coupling 413, steel wire throat hoop 428, flushing rubber hose 424, flush-through connection 415, flush-through connection stationary pipes 416 and flushing flexible pipe support 404, mainly can manually freely rinse vehicle body by rinsing rubber hose 424 and flush-through connection 415, convenient and swift, can be considered the second water pipe.
The bottom of cross valve 412 successively chain is connected to the lower drainage system that U-bolt 407, the first ball valve 431, the second hose coupling 411 form water circuit system, the first ball valve 431 is blow-off cock, in the time that car load quits work, for the ponding corrosion water pipe in anti-antipriming pipe and the temperature explosion water pipe that freezes when low, must bleed off the ponding in each water pipe by lower drainage system.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.