CN104124841A - Embedding tool for stator winding in micro permanent magnet generator - Google Patents
Embedding tool for stator winding in micro permanent magnet generator Download PDFInfo
- Publication number
- CN104124841A CN104124841A CN201410365154.0A CN201410365154A CN104124841A CN 104124841 A CN104124841 A CN 104124841A CN 201410365154 A CN201410365154 A CN 201410365154A CN 104124841 A CN104124841 A CN 104124841A
- Authority
- CN
- China
- Prior art keywords
- permanent magnet
- magnet generator
- jig
- miniature permanent
- built
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Manufacture Of Motors, Generators (AREA)
- Windings For Motors And Generators (AREA)
Abstract
The invention discloses an embedding tool for a stator winding in a micro permanent magnet generator. The tool consists of an I-shaped winding board, a combined fixture, a combined cushion block, a shaft-including fixed base and a movable handle. The tool is structurally characterized in that the I-shaped winding board can be fixed between upper and lower clamping plates by adjusting a butterfly-shaped nut on the combined fixture; a left cushion block of the combined cushion block sleeves a shaft of the shaft-including fixed base, and sleeves a right cushion block of the combined cushion block on which the stator core in the micro permanent magnet generator is arranged; the movable handle is arranged on a thread at the tail end of the shaft of the shaft-including fixed base, and is rotated clockwise till the combined cushion is clamped tightly by the movable handle. The embedding tool has the advantages that the entire set of tool is low in cost, and is easy to machine. By using the embedding tool together with a pedal type winding machine, the transition of the conventional embedding process for the stator winding in the micro permanent magnet generator from a pure manual operation mode to a semi-automatic +manual operation mode can be realized, one person can finish all embedding procedures, the embedding time is effectively shortened, and the embedding quality is ensured.
Description
Technical field
The present invention relates to a kind of new tool, be specifically related to a kind of Miniature permanent magnet generator internal stator winding setting-in instrument.
Background technology
Miniature permanent magnet generator internal stator winding belongs to mush winding, tradition inserted process is manual operations, two one group of people, one people is holding up the inner-stator iron core being placed on brandreth to prevent iron core overturning, another people directly sets out enamelled wire setting-in in electric motor internal stator groove with hand, and every embedding one reuse hand is strained enamelled wire line once.Be subject to the restriction of enamelled wire ductility, traditional-handwork setting-in can not evenly closely embed winding in pilot trench decided at the higher level but not officially announced smoothly, and setting-in quality can not be guaranteed, and need to take time and repeatedly arrange buried copper line, inefficiency, production cost is high.Therefore, need a kind of Miniature permanent magnet generator internal stator winding setting-in instrument of development.
Summary of the invention
The object of the present invention is to provide a kind of Miniature permanent magnet generator internal stator winding setting-in instrument, this instrument coordinates foot-operated coil winding machine to use, and can realize the transition to " semi-automatic+manual " operator scheme by pure pattern hand-manipulated of traditional Miniature permanent magnet generator internal stator winding inserted process.
Technical scheme of the present invention is: a kind of Miniature permanent magnet generator internal stator winding setting-in instrument, formed by I shape wire-wrap board, built-up jig, combined pad, tape spool firm banking and flexible handle, it is characterized in that: described I shape wire-wrap board is that enamel covered wire is flush-mounted in to the core component in Miniature permanent magnet generator inner-stator iron core groove, built-up jig is tightened in the rotating shaft of foot-operated coil winding machine, on built-up jig clamping plate, be with a wing nut, adjust wing nut before coiling enamel covered wire, I shape wire-wrap board is fixed on built-up jig between lower plate; Combined pad can be made into different size according to different model Miniature permanent magnet generator inner-stator iron core length and external diameter, is arranged on the axle of tape spool firm banking before setting-in, and Miniature permanent magnet generator inner-stator iron core is set between combined pad; Tape spool firm banking shaft end has screw thread, and flexible handle band nut can be freely from the dismounting of tape spool firm banking male thread, in order to change the combined pad of different size; Rotate the I shape wire-wrap board of the good enamel covered wire of coiling, enamel covered wire can be inlaid in Miniature permanent magnet generator inner-stator iron core groove, complete after the setting-in of a groove winding, rotate Miniature permanent magnet generator inner-stator iron core, be switched to next groove and repeat setting-in process.
Built-up jig of the present invention comprises bent plate, nut, set bolt, inserts, train wheel bridge, lower plate and wing nut; The bent plate of built-up jig is welded with nut, be tightened in foot-operated coil winding machine rotating shaft, two set bolts and inserts are connected with lower plate train wheel bridge with the bent plate of built-up jig, train wheel bridge and the lower plate other end have a wing nut, regulate wing nut I shape wire-wrap board can be fixed between train wheel bridge and lower plate.
I shape wire-wrap board of the present invention is aluminum.
Combined pad of the present invention is by nylon cylinder through processing, and size determines through Miniature permanent magnet generator inner-stator iron core external diameter and the length of different model, is sleeved on the transverse axis of firm banking.
I shape wire-wrap board of the present invention and built-up jig are for the coiling of enamel covered wire, and I shape wire-wrap board, combined pad, tape spool firm banking and flexible handle are for the setting-in of enamel covered wire.
Operation principle of the present invention is: built-up jig is tightened in the rotating shaft of foot-operated coil winding machine, I shape wire-wrap board is clipped on built-up jig between lower plate, tighten wing nut and fix wire-wrap board, one of enamel covered wire ties up to one end of I shape wire-wrap board, starts coil winding machine and complete on request the coiling of enamel covered wire.Take off wire-wrap board, regulate the flexible handle on firm banking axle, Miniature permanent magnet generator inner-stator iron core is placed between combined pad and is assembled, hand-turning wire-wrap board can be realized setting-in, the arrangement of single groove winding.Complete after the winding setting-in of a groove, after turning to, a groove repeats setting-in process.
The invention has the advantages that: a whole set of Miniature permanent magnet generator internal stator winding setting-in instrument is with low cost, processing is simple, coordinate foot-operated coil winding machine to use, can realize traditional handicraft transition to " semi-automatic+manual " operator scheme by pure pattern hand-manipulated, effectively reduce the setting-in time, ensure setting-in quality, evasive action personnel personal safety risk, easy to install, be difficult for producing sense of fatigue.
Brief description of the drawings
Fig. 1 is Miniature permanent magnet generator internal stator winding setting-in tool construction schematic diagram.
Fig. 2 is built-up jig structural representation.
Fig. 3 is I shape wire-wrap board structural representation.
Fig. 4 is combined pad structural representation.
Fig. 5 is tape spool firm banking structural representation.
Fig. 6 is flexible handle structural representation.
Wherein (a) is Miniature permanent magnet generator internal stator winding setting-in instrument front view; (b) be Miniature permanent magnet generator internal stator winding setting-in instrument left view; (c) be built-up jig front view; (d) be built-up jig vertical view.
Wing nut in the drawings, 1, I shape wire-wrap board, 2, built-up jig, 3, combined pad 4, tape spool firm banking, 5, flexible handle, 6, bent plate, 7, nut, 8, set bolt, 9, inserts, 10, upper lower plate, 11.
Embodiment
Below in conjunction with brief description of the drawings, embodiments of the invention are described in further detail, but the present embodiment is not limited to the present invention, every employing analog structure of the present invention and similar variation thereof, all should list protection scope of the present invention in.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the present invention comes work and enforcement like this, a kind of Miniature permanent magnet generator internal stator winding setting-in instrument, is made up of I shape wire-wrap board 1, built-up jig 2, combined pad 3, tape spool firm banking 4 and flexible handle 5; The bent plate 6 of built-up jig 2 is welded with nut 7, is tightened in foot-operated coil winding machine rotating shaft, and two set bolts 8 and inserts 9 are connected upper lower plate 10 with the bent plate 6 of built-up jig 2.Upper lower plate 10 other ends have a wing nut 11, regulate wing nut 11 I shape wire-wrap board 1 can be fixed 10 of upper lower plates.
One of enamel covered wire lies in I shape wire-wrap board 1 one end, and along with the rotation of coil winding machine rotating shaft, enamel covered wire is just wound on I shape wire-wrap board 1.Unclamp wing nut 11 and can take out the I shape wire-wrap board 1 with enamel covered wire by built-up jig 2 sides.The left cushion block of combined pad 3 of making according to Miniature permanent magnet generator inner-stator iron core size is placed on the axle of tape spool firm banking 4, then be inserted in the right cushion block of combined pad 3 that has installed Miniature permanent magnet generator inner-stator iron core, flexible handle 5 is contained in to tape spool firm banking 4 shaft end screw thread places, turn clockwise until flexible handle 5 clamps combined pad 3, when pushing away Miniature permanent magnet generator inner-stator iron core and can not move horizontally with have gentle hands, complete installation process.Rotate the I shape wire-wrap board 1 of the good enamel covered wire of coiling, enamel covered wire can be inlaid in Miniature permanent magnet generator inner-stator iron core groove, complete after the setting-in of a groove winding, rotate Miniature permanent magnet generator inner-stator iron core, be switched to next groove and repeat setting-in process.
Claims (4)
1. a Miniature permanent magnet generator internal stator winding setting-in instrument, comprises I shape wire-wrap board, built-up jig, combined pad, tape spool firm banking and flexible handle; It is characterized in that: described I shape wire-wrap board is that enamel covered wire is flush-mounted in to the core component in Miniature permanent magnet generator inner-stator iron core groove, built-up jig is tightened in the rotating shaft of foot-operated coil winding machine, on built-up jig clamping plate, be with a wing nut, adjust wing nut before coiling enamel covered wire, I shape wire-wrap board is fixed on built-up jig between lower plate; Combined pad can be made into different size according to different model Miniature permanent magnet generator inner-stator iron core length and external diameter, is arranged on the axle of tape spool firm banking before setting-in, and Miniature permanent magnet generator inner-stator iron core is set between combined pad; Tape spool firm banking shaft end has screw thread, and flexible handle band nut can be freely from the dismounting of tape spool firm banking male thread, in order to change the combined pad of different size; Rotate the I shape wire-wrap board of the good enamel covered wire of coiling, enamel covered wire can be inlaid in Miniature permanent magnet generator inner-stator iron core groove, complete after the setting-in of a groove winding, rotate Miniature permanent magnet generator inner-stator iron core, be switched to next groove and repeat setting-in process.
2. a kind of Miniature permanent magnet generator internal stator winding setting-in instrument according to claim 1, is characterized in that: described built-up jig comprises bent plate, nut, set bolt, inserts, train wheel bridge, lower plate and wing nut; The bent plate of built-up jig is welded with nut, be tightened in foot-operated coil winding machine rotating shaft, two set bolts and inserts are connected with lower plate train wheel bridge with the bent plate of built-up jig, train wheel bridge and the lower plate other end have a wing nut, regulate wing nut I shape wire-wrap board can be fixed between train wheel bridge and lower plate.
3. a kind of Miniature permanent magnet generator internal stator winding setting-in instrument according to claim 1, is characterized in that: described I shape wire-wrap board is aluminum.
4. a kind of Miniature permanent magnet generator internal stator winding setting-in instrument according to claim 1, it is characterized in that: described combined pad is processed by nylon cylinder process, size determines through Miniature permanent magnet generator inner-stator iron core external diameter and the length of different model, is sleeved on the transverse axis of firm banking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410365154.0A CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410365154.0A CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104124841A true CN104124841A (en) | 2014-10-29 |
| CN104124841B CN104124841B (en) | 2017-01-25 |
Family
ID=51770143
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410365154.0A Active CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104124841B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104485789B (en) * | 2014-12-11 | 2017-02-22 | 遵义天义利威机电有限责任公司 | Rotary arrangement frame for copper wire for servo motor stator coil winding |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5915643A (en) * | 1995-12-20 | 1999-06-29 | Globe Products Inc. | Stator winding method |
| EP1517425A2 (en) * | 2003-09-18 | 2005-03-23 | Denso Corporation | Manufacturing method of stator coil composed of conductor segments |
| CN201167273Y (en) * | 2008-03-03 | 2008-12-17 | 泰豪科技股份有限公司 | Co-pivot type asynchronous electric permanent magnet frequency-raising power supply device |
| CN101627525A (en) * | 2006-12-27 | 2010-01-13 | 东芝开利株式会社 | Winding method for stator, and permanent-magnet electric motor |
| CN102882330A (en) * | 2012-10-25 | 2013-01-16 | 重庆赛力盟电机有限责任公司 | Insert type stator winding wire embedding technology |
-
2014
- 2014-07-29 CN CN201410365154.0A patent/CN104124841B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5915643A (en) * | 1995-12-20 | 1999-06-29 | Globe Products Inc. | Stator winding method |
| EP1517425A2 (en) * | 2003-09-18 | 2005-03-23 | Denso Corporation | Manufacturing method of stator coil composed of conductor segments |
| CN101627525A (en) * | 2006-12-27 | 2010-01-13 | 东芝开利株式会社 | Winding method for stator, and permanent-magnet electric motor |
| CN201167273Y (en) * | 2008-03-03 | 2008-12-17 | 泰豪科技股份有限公司 | Co-pivot type asynchronous electric permanent magnet frequency-raising power supply device |
| CN102882330A (en) * | 2012-10-25 | 2013-01-16 | 重庆赛力盟电机有限责任公司 | Insert type stator winding wire embedding technology |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104485789B (en) * | 2014-12-11 | 2017-02-22 | 遵义天义利威机电有限责任公司 | Rotary arrangement frame for copper wire for servo motor stator coil winding |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104124841B (en) | 2017-01-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2009115312A3 (en) | Apparatus and methods for winding supports for coils and single poles of cores of dynamo electric machines | |
| CN204424076U (en) | A kind of easy winding mould | |
| WO2009106273A3 (en) | Apparatus and method for winding and terminating cores of dynamoelectric machines | |
| WO2009051131A1 (en) | Stator and rotary machine | |
| CN105350815A (en) | Special tool for binding tail wires of stay wires of power transmission line tower | |
| CN102857044B (en) | Motor coil spindle winding former | |
| CN104124841A (en) | Embedding tool for stator winding in micro permanent magnet generator | |
| CN204013126U (en) | Miniature permanent magnet generator internal stator winding setting-in instrument | |
| CN201327968Y (en) | Peeling and cutting tool for external semi-conductive layer of power cable | |
| CN201109672Y (en) | Winding machine | |
| CN204906127U (en) | Random winding tip shaping device | |
| WO2017008518A1 (en) | Centrally-distributed coreless winding | |
| CN210334641U (en) | Lightning arrester core body tapping frock | |
| CN204190267U (en) | A kind of stay wire making tool | |
| CN203475922U (en) | Electric pole wiring manufacturing tool | |
| CN210074389U (en) | Cable crimping pincers that electric power engineering used | |
| CN206705407U (en) | One kind is adjustable to unreel runner | |
| CN204131342U (en) | Large Synchronous Machine pole coil board plug type winding mould | |
| CN104183378A (en) | Three-phase transformer with coils arranged in shape like Chinese character 'pin' | |
| CN208570340U (en) | A kind of fixation device of foil coiling outlet row | |
| CN210327322U (en) | Motor coil winding jig plate | |
| CN203756697U (en) | Adjustable type U-shaped bolt | |
| CN203180294U (en) | Novel coil winding machine | |
| CN201625882U (en) | Magnetic pole-variable large-sized core-free clamping device | |
| CN206961677U (en) | A kind of coil clamp |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161221 Address after: 330000 Jiangxi Province High-tech Development Zone of Nanchang City Taihao Industrial Park Applicant after: JIANGXI TELLHOW MILITARY INDUSTRY GROUP CO., LTD. Address before: 330000 Jiangxi high tech Zone, Nanchang hi tech Road, No. 590, military building, block B Applicant before: JIANGXI QINGHUA TAIHAO MICRO MOTOR CO., LTD. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |