CN104122837B - System and method for scanning and profiling machined workpiece in numerical control machine tool - Google Patents
System and method for scanning and profiling machined workpiece in numerical control machine tool Download PDFInfo
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- CN104122837B CN104122837B CN201410384890.0A CN201410384890A CN104122837B CN 104122837 B CN104122837 B CN 104122837B CN 201410384890 A CN201410384890 A CN 201410384890A CN 104122837 B CN104122837 B CN 104122837B
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Abstract
The invention relates to a system for scanning and profiling a machined workpiece in a numerical control machine tool. The system comprises a scanning module, a recording module and a generating module. The invention further relates to a method for scanning and profiling the machined workpiece in the numerical control machine tool. The scanning module is used for acquiring a scanned workpiece by means of analyzing and processing an original workpiece. The recording module is used for acquiring scanning information of every scanning spot in the scanned workpiece. The generating module is used for generating a profile machined workpiece by means of connecting the scanning spots via straight lines or arcs according to the scanning information of every scanning point. The system and the method for scanning and profiling the machined workpiece in the numerical control machine tool have the advantages that by scanning workpiece deformation condition after the preceding machining process is finished, a novel profile machined workpiece generated according to the workpiece deformation is acquired to continue subsequent machining, so that precision of workpiece scanning is ensured, workpiece machining quality and workpiece machining efficiency are improved, and the system and the method are wider in application range.
Description
Technical field
The present invention relates to numerically-controlled machine tool system field, more particularly, to Digit Control Machine Tool copying field, specifically refer to one kind
The system and method for processed file scanning and profiling is realized in Digit Control Machine Tool.
Background technology
In existing technology, Digit Control Machine Tool generally has multiple working procedure when processing a workpiece, and it is special to process some
Material (as aluminium section bar) it is possible to lead to workpiece to create deformation in a certain procedure of workpiece, as shown in figure 3, wherein real
Line represent original processing after workpiece profile, a pecked line represents the first procedure of processing workpiece, and two pecked lines represent processing
The second operation work of workpiece, dotted line represent the first procedure after the profile that deforms upon of workpiece, due to when processing be along
Before set route is processed, then inevitably result in workpiece in the processing of operation below some place processing less than,
Workpiece is led to be processed processing problem not in place on the contrary according to the processed file that script sets.
Content of the invention
The purpose of the present invention is the shortcoming overcoming above-mentioned prior art, there is provided one kind is by using scan module scanning
The copying file that is consistent with reality processing workpiece of scanning element generation in preceding working procedure, it is to avoid workpiece deformation lead to processing less than
Position, improves the system and method realizing processed file scanning and profiling in crudy and the Digit Control Machine Tool of efficiency.
To achieve these goals, realize the system and method for processed file scanning and profiling in the Digit Control Machine Tool of the present invention
There is following composition：
The system of processed file scanning and profiling is realized, it is mainly characterized by, and described system includes in this Digit Control Machine Tool
Scan module, logging modle and generation module, wherein：
Described scan module, in order to obtain scanning file by analyzing and processing source processed file；
Described logging modle, in order to obtain the scanning information of each scanning element in described scanning file；
Described generation module, passes through straight line or circular sliding slopes in order to the scanning information according to each described scanning element
Each scanning element generates copying file.
Wherein, described source processed file is the source processed file of DXF form, and described copying file is NC form
Copying file.
Further, described scanning information includes the described dot position information of each scanning element and point shape information.
Additionally, the present invention also provides a kind of method realizing processed file scanning and profiling in Digit Control Machine Tool, described side
Method comprises the following steps：
(1) scan module described in passes through analyzing and processing source processed file and obtains described scanning file；
(2) logging modle described in obtains the scanning information of each scanning element in described scanning file；
(3) generation module described in passes through straight line according to the scanning information of each described scanning element or circular sliding slopes are each
Individual scanning element generates copying file.
Further, described scan module passes through the described scanning file of analyzing and processing source processed file acquisition, including
Following steps：
(1.1) information of the described source processed file of the scan module analysis described in, and obtain described source processed file
In straight line information and circular-arc information；
(1.2) scan module described in obtains described each by sweep parameter and described source processed file information and sweeps
The ideal position of described point；
(1.3) line segment of described source processed file or circular arc are divided by the scan module described according to described scanning element
It is slit into several sections, and scan operation is increased on the ideal position of described scanning element；
(1.4) scan module described in generates described scanning file.
Further, described sweep parameter includes line segment spacing parameter, arc angle spacing parameter, rollback length ginseng
Number and setback parameter.
Further, after described step (1.4), further comprising the steps of：
(1.5) Digit Control Machine Tool described in is according to the scan operation campaign in described scanning file.
Further, described Digit Control Machine Tool operates according to the scan operation in described scanning file, including following
Step：
(1.5.1), when Digit Control Machine Tool is worked into the described ideal position of scanning element, described Digit Control Machine Tool is according to described
Rollback length parameter along machine direction normal direction rollback；
(1.5.2) Digit Control Machine Tool described in is along described normal direction near original processing path；
(1.5.3) when described Digit Control Machine Tool detects the touching signal of external sensor transmission, described numerical control machine
Bed stop motion.
Further, described external sensor transmission is detected when described Digit Control Machine Tool touching signal when, institute
The Digit Control Machine Tool stop motion stated, comprises the following steps：
(1.5.3.1) Digit Control Machine Tool described in judges that the distance in the normal direction indentation original processing path along machine direction is
No more than described setback parameter, if it is, continue step (1.5.3.2), otherwise continue step (1.5.3.4)；
(1.5.3.2) Digit Control Machine Tool described in judges whether described external sensor sends described touching signal, such as
Fruit is then to continue step (1.5.3.3), otherwise returns above-mentioned steps (1.5.3.1)；
(1.5.3.3) the Digit Control Machine Tool stop motion described in；
(1.5.3.4) Digit Control Machine Tool described in reports an error.
Further it is characterised in that between described step (2) and (3), comprising the following steps：
(2.1) Digit Control Machine Tool described in judges whether described logging modle obtains the scanning information of current scan point, such as
Fruit is then to continue step (2.2), otherwise continues step (2.1)；
(2.2) Digit Control Machine Tool described in continues next section of scanning.
Further, between described step (1.5.2) and (1.5.3), further comprising the steps of：
(1.5.2.1) external sensor described in judges whether described Digit Control Machine Tool touches the side of described scanning element
Edge, if it is, continuing step (1.5.3), otherwise continues step (1.5.2.1).
Further, between described step (2) and (3), comprise the following steps：
(2.3) scanning information of each scanning element in the described scanning file of the logging modle storage described in.
Employ the system and method realizing processed file scanning and profiling in the Digit Control Machine Tool in the present invention, by scanning
Preceding working procedure process after workpiece deformation situation, obtain workpiece deformation after workpiece shapes information, obtain according to workpiece
The new copying file that deformation produces, then process with carrying out postorder, it is to avoid in multiple working procedure, workpiece deformation leads to according to former
This normal processed file processes problem not in place on the contrary, can accurately scan the circular arc after workpiece deformation simultaneously
Shape, it is ensured that the accuracy of workpiece scanning, improves quality and the efficiency of work pieces process, has wider range of application.
Brief description
Fig. 1 is for realizing the structural representation of the system of processed file scanning and profiling in the Digit Control Machine Tool of the present invention.
The flow chart for realizing the method for processed file scanning and profiling in the Digit Control Machine Tool of the present invention for the Fig. 2.
Fig. 3 is that the processing workpiece of the present invention deforms schematic diagram.
Fig. 4 is that the processing workpiece of the present invention scans schematic diagram.
Specific embodiment
In order to more clearly describe the technology contents of the present invention, to carry out further with reference to specific embodiment
Description.
Refer to shown in Fig. 1, in one embodiment, in Digit Control Machine Tool, realize the system of processed file scanning and profiling
Including scan module, logging modle and generation module, wherein：
Described scan module, in order to obtain scanning file by analyzing and processing source processed file；
Described logging modle, in order to obtain the scanning information of each scanning element in described scanning file；
Described generation module, passes through straight line or circular sliding slopes in order to the scanning information according to each described scanning element
Each scanning element generates copying file.
Wherein, described source processed file is the source processed file of DXF form, and described copying file is NC form
Copying file.
In a preferred embodiment, described scanning information includes the dot position information of each described scanning element
With a shape information.
A specific embodiment of the system of processed file scanning and profiling is realized in the Digit Control Machine Tool being below the present invention,
Wherein：
1st, scan module
Scan module has following setting and function：
Interface function：bool Scan()；
Input：Source processed file and sweep parameter (line segment spacing parameter, arc angle spacing parameter, rollback length parameter
With setback parameter)；
Output：Scanning file；
Scan module embodiment is as follows：
1) processed file of user is (unit is mm)：
N1 moves to the position of X10, Y0.
N2 processing (X10, Y0) arrives (X10, Y10) this line segment.
N3 processing (X10, Y10) arrives (X0, Y10) this line segment.
……
2) the line segment spacing parameter that user sets is 5mm as 3mm, rollback length parameter, and setback parameter is 1mm.
3) scanning file ultimately producing is：
N1 moves to the position of X10, Y0.
N2 moves to (X15, Y0).
N3 slowly moves to (X9, Y0).Digit Control Machine Tool notifies software to start ceaselessly to check external sense signal simultaneously, when
When signal is detected, Digit Control Machine Tool stops at once, and logging modle record present coordinate values, is further continued for executing next line (N4)
Instruction；Still if being not detected by transducing signal when moving to (X9, Y0), then report an error, below this process above-mentioned
Referred to as " scanning process ".
N4 moves to (X10, Y3).
N5 moves to (X15, Y3).
N6 slowly moves to (X9, Y3).Open " scanning process " simultaneously.
N7 moves to (X10, Y6).
N8 moves to (X15, Y6).
N9 slowly moves to (X9, Y6).Open " scanning process " simultaneously.
N10 moves to (X10, Y9).
N11 moves to (X15, Y9).
N12 slowly moves to (X9, Y9).Open " scanning process " simultaneously.
N13 moves to (X10, Y10).
N14 moves to (X10, Y15).
N15 moves to (X10, Y9).Open " scanning process " simultaneously.
N16 moves to (X7, Y10).
N17 moves to (X7, Y15).
N18 moves to (X7, Y9).Open " scanning process " simultaneously.
N19 moves to (X4, Y10).
N20 moves to (X4, Y15).
N21 moves to (X4, Y9).Open " scanning process " simultaneously.
N22 moves to (X1, Y10).
N23 moves to (X1, Y15).
N24 moves to (X1, Y9).Open " scanning process " simultaneously.
N25 moves to (X0, Y10).
" scanning process " is considered as the repetition of two actions, that is, position and scan, and specifically scans a point, then returns
Move back, navigate to a following point and repeat above action, so it is only necessary that realizing said process with an interface.
2nd, logging modle
Point is a critically important information, and final processed file generates according to these points, and the purpose scanning
Also for these points of acquisition.For important information, a data structure storing it to be designed.
The data structure of point is as follows：
The data structure of above-mentioned scanning information is mainly used for storing the scanning information of each scanning element and gives birth to afterwards
During becoming module to generate copying file, as follows：
CArray<ScannedPoint,const ScannedPoint&>m_aPoints
Represent an array, the member of array is ScannedPoint type.Can merely be interpreted as：
ScannedPoint m_aPoints[100]；// be one shown herein as m_aPoints and comprise 100
The array of ScannedPoint element.
But the array number of CArray can dynamically increase, specify the big of array without when statement
Little
3rd, generation module
Generation module has following setting and function：
Interface：void OnGenerate()
Input：After processing scanning file, the scanning information (container of point) that obtains
Output：Final copying file
The scanning information (dot position information and point shape information) of the scanning element that record is obtained, using straight line or circular arc
Couple together, that is, obtain final copying file.
The profiling of so-called NC (Numerical Control, digital control, abbreviation numerical control) form (G code form) adds
Work file, is a kind of file of instruction format used in digital control processing, and after generating copying file, Digit Control Machine Tool can root
To be processed according to this class file.
For example, the source processed file of client is DXF form, and we are first translated into the file of NC form, following institute
Show：
G00 X0 Y0
G01 X10
Y10
X0
Y0
As shown in the above, Digit Control Machine Tool needs to process the square that the length of side that a lower left corner is (0,0) is 10, so
Generate after scanning file by overscanning, will will go deep into 1 in the midpoint of foursquare the right, last copying file is changed into：
G00 X0 Y0
G01 X10
X9 Y5
X10 Y10
X0
Y0
Wherein, G00 is positioning instruction, and lathe moves quickly into specified coordinate；G01 is feeding instruction, and lathe is to feed
Speed is worked into specified coordinate.
Digital control system reads these instructions, these instruction morphing for pulse, be sent to driver, relief machine tool movement
To specified location.
Additionally, the present invention also provides a kind of method realizing processed file scanning and profiling in Digit Control Machine Tool, described side
Method comprises the following steps：
(1) scan module described in passes through analyzing and processing source processed file and obtains described scanning file；
(2) logging modle described in obtains the scanning information of each scanning element in described scanning file；
(3) generation module described in passes through straight line according to the scanning information of each described scanning element or circular sliding slopes are each
Individual scanning element generates copying file.
In a preferred embodiment, described scan module passes through described in the processed file acquisition of analyzing and processing source
Scanning file, as shown in Fig. 2 comprise the following steps：
(1.1) information of the described source processed file of the scan module analysis described in, and obtain described source processed file
In straight line information and circular-arc information；
(1.2) scan module described in obtains described each by sweep parameter and described source processed file information and sweeps
The ideal position of described point；
(1.3) line segment of described source processed file or circular arc are divided by the scan module described according to described scanning element
It is slit into several sections, and scan operation is increased on the ideal position of described scanning element；
(1.4) scan module described in generates described scanning file.
In a kind of preferred embodiment, described sweep parameter includes line segment spacing parameter, arc angle interval
Parameter, rollback length parameter and setback parameter.
In a kind of preferred embodiment, after described step (1.4), further comprising the steps of：
(1.5) Digit Control Machine Tool described in is according to the scan operation campaign in described scanning file.
In a kind of preferred embodiment, described Digit Control Machine Tool is according to the scan operation in described scanning file
Running, comprises the following steps：
(1.5.1), when Digit Control Machine Tool is worked into the described ideal position of scanning element, described Digit Control Machine Tool is according to described
Rollback length parameter along machine direction normal direction rollback；
(1.5.2) Digit Control Machine Tool described in is along described normal direction near original processing path；
(1.5.3) when described Digit Control Machine Tool detects the touching signal of external sensor transmission, described numerical control machine
Bed stop motion.
In a kind of preferred embodiment, described external sensor transmission is detected when described Digit Control Machine Tool
During touching signal, described Digit Control Machine Tool stop motion, comprise the following steps：
(1.5.3.1) Digit Control Machine Tool described in judges that the distance in the normal direction indentation original processing path along machine direction is
No more than described setback parameter, if it is, continue step (1.5.3.2), otherwise continue step (1.5.3.4)；
(1.5.3.2) Digit Control Machine Tool described in judges whether described external sensor sends described touching signal, such as
Fruit is then to continue step (1.5.3.3), otherwise returns above-mentioned steps (1.5.3.1)；
(1.5.3.3) the Digit Control Machine Tool stop motion described in；
(1.5.3.4) Digit Control Machine Tool described in reports an error.
In a kind of preferred embodiment it is characterised in that between described step (2) and (3), walk including following
Suddenly：
(2.1) Digit Control Machine Tool described in judges whether described logging modle obtains the scanning information of current scan point, such as
Fruit is then to continue step (2.2), otherwise continues step (2.1)；
(2.2) Digit Control Machine Tool described in continues next section of scanning.
In a kind of preferred embodiment, between described step (1.5.2) and (1.5.3), also include following step
Suddenly：
(1.5.2.1) external sensor described in judges whether described Digit Control Machine Tool touches the side of described scanning element
Edge, if it is, continuing step (1.5.3), otherwise continues step (1.5.2.1).
In a preferred embodiment, between described step (2) and (3), comprise the following steps：
(2.3) scanning information of each scanning element in the described scanning file of the logging modle storage described in.
A specific embodiment of the method for processed file scanning and profiling is realized in the Digit Control Machine Tool that the following is the present invention,
Mainly include the following steps that：
Step 1：The information of analysis source processed file, obtains the straight line information in the processed file of source and circular-arc information.
Step 2：Obtained by " the line segment spacing parameter ", " arc angle spacing parameter " in sweep parameter and step 1
Source processed file information, obtain the position of scanning element.
Step 3：Modification source processed file, the line segment of source file or circular arc are divided into segment with scanning element, as Fig. 4 institute
Show, increase scan operation at scanning element, generate the processed file (i.e. scanning file) of scanning.
Step 4：Processing scanning file, after completion of processing, just obtains each scanning element on workpiece in our softwares
Physical location.
Step 5：The physical location of scanning element is got up by software using straight line or circular sliding slopes, generates final profiling and adds
Work file.
Wherein, described scan operation is specially：
1), after being worked into scanning element, along normal direction rollback one segment distance of machine direction, (this distance is by sweep parameter
" rollback length parameter " determine).
2) and then along normal direction slowly near machining path, pass through external sensor in slow moving process (as laser
Sensor) get the physical location of the edge of work at scanning element.
3) when external sensor touches the edge of work, signal can be delivered in software by digital control system.
4) now software controls lathe to stop, and records current coordinate position, then starts next section of motion again.
In addition, it is contemplated that the deformation of workpiece leads to circular arc scanning less than so for sweeping when scanning circular shape
Retouch circular shape and take the mode different from rectilinear form.Increased in systems G31 instruction so that system along from
Being moved in the direction in current point to the circular arc center of circle, so avoids the excessive feelings leading to circular arc to detect failure of workpiece deformation
Condition, also makes the detection of circular arc more accurate and simple.
Employ the system and method realizing processed file scanning and profiling in the Digit Control Machine Tool in the present invention, by scanning
Preceding working procedure process after workpiece deformation situation, obtain workpiece deformation after workpiece shapes information, obtain according to workpiece
The new copying file that deformation produces, then process with carrying out postorder, it is to avoid in multiple working procedure, workpiece deformation leads to according to former
This normal processed file processes problem not in place on the contrary, can accurately scan the circular arc after workpiece deformation simultaneously
Shape, it is ensured that the accuracy of workpiece scanning, improves quality and the efficiency of work pieces process, has wider range of application.
In this description, the present invention is described with reference to its specific embodiment, above embodiments illustrates this
Bright general principle and principal character and advantages of the present invention.But, it should be understood by those skilled in the art that, above-described embodiment
It is only intended to the principle of the present invention is described with the description in specification, the present invention is not restricted to the described embodiments it is clear that still
Can various modification can be adapted and conversion without departing from the spirit and scope of the present invention, these modification and conversion both fall within the present invention will
Ask in the range of protection.Therefore, specification and drawings are regarded in an illustrative, rather than a restrictive.
Claims (11)
1. the system realizing processed file scanning in a kind of Digit Control Machine Tool with profiling is it is characterised in that described system includes：
Scan module, in order to obtain scanning file by analyzing and processing source processed file；
Logging modle, in order to obtain the scanning information of each scanning element in described scanning file；
Generation module, passes through straight line or each scanning element of circular sliding slopes in order to the scanning information according to each described scanning element
Generate copying file；
Described obtains scanning file by analyzing and processing source processed file, specifically includes following steps：
(1.1) information of the described source processed file of the scan module analysis described in, and obtain in described source processed file
Straight line information and circular-arc information；
(1.2) scan module described in obtains each described scanning element by sweep parameter and described source processed file information
Ideal position；
(1.3) line segment of described source processed file or arc fragmenting are become by the scan module described according to described scanning element
Several sections, and scan operation is increased on the ideal position of described scanning element；
(1.4) scan module described in generates described scanning file.
2. the system realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 1 is it is characterised in that institute
The source processed file stated is the source processed file of DXF form, and described copying file is the copying file of NC form.
3. the system realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 1 is it is characterised in that institute
The scanning information stated includes the described dot position information of each scanning element and point shape information.
4. a kind of processed file scanning and imitative is realized in Digit Control Machine Tool based on the system any one of claims 1 to 3
The method of shape is it is characterised in that described method comprises the following steps：
(1) scan module described in passes through analyzing and processing source processed file and obtains described scanning file；
(2) logging modle described in obtains the scanning information of each scanning element in described scanning file；
(3) generation module described in passes through straight line or circular sliding slopes according to the scanning information of each described scanning element, and each is swept
Described point generates copying file.
5. the method realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 4 is it is characterised in that institute
The sweep parameter stated includes line segment spacing parameter, arc angle spacing parameter, rollback length parameter and setback parameter.
6. the method realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 5 is it is characterised in that institute
After the step (1.4) stated, further comprising the steps of：
(1.5) Digit Control Machine Tool described in is according to the scan operation campaign in described scanning file.
7. the method realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 6 is it is characterised in that institute
The Digit Control Machine Tool stated operates according to the scan operation in described scanning file, comprises the following steps：
(1.5.1), when Digit Control Machine Tool is worked into the described ideal position of scanning element, described Digit Control Machine Tool returns according to described
Move back length parameter along the normal direction rollback of machine direction；
(1.5.2) Digit Control Machine Tool described in is along described normal direction near original processing path；
(1.5.3) when described Digit Control Machine Tool detects the touching signal of external sensor transmission, described Digit Control Machine Tool stops
Only move.
8. the method realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 7 is it is characterised in that institute
State when described Digit Control Machine Tool detects the touching signal of external sensor transmission, described Digit Control Machine Tool stop motion,
Comprise the following steps：
(1.5.3.1) Digit Control Machine Tool described in judges whether the distance in the normal direction indentation original processing path along machine direction is big
In described setback parameter, if it is, continuing step (1.5.3.2), otherwise continue step (1.5.3.4)；
(1.5.3.2) Digit Control Machine Tool described in judges whether described external sensor sends described touching signal, if it is,
Then continue step (1.5.3.3), otherwise return above-mentioned steps (1.5.3.1)；
(1.5.3.3) the Digit Control Machine Tool stop motion described in；
(1.5.3.4) Digit Control Machine Tool described in reports an error.
9. the method realizing processed file scanning and profiling in Digit Control Machine Tool according to claim 8 is it is characterised in that institute
Between the step (2) stated and (3), comprise the following steps：
(2.1) Digit Control Machine Tool described in judges whether described logging modle obtains the scanning information of current scan point, if it is,
Then continue step (2.2), otherwise continue step (2.1)；
(2.2) Digit Control Machine Tool described in continues next section of scanning.
10. realize in Digit Control Machine Tool according to claim 7 processed file scanning and profiling method it is characterised in that
Between described step (1.5.2) and (1.5.3), further comprising the steps of：
(1.5.2.1) external sensor described in judges whether described Digit Control Machine Tool touches the edge of described scanning element,
If it is, continuing step (1.5.3), otherwise continue step (1.5.2.1).
Realize in 11. Digit Control Machine Tools according to claim 4 processed file scanning and profiling method it is characterised in that
Between described step (2) and (3), comprise the following steps：
(2.3) scanning information of each scanning element in the described scanning file of the logging modle storage described in.
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| CN105068507B (en) * | 2015-08-19 | 2018-03-30 | 莱芜钢铁集团有限公司 | The cutting instruction generation method and system of numerical control cutting machine, numerical control cutting machine |
| CN107085408A (en) * | 2017-03-30 | 2017-08-22 | 苏州亚思科精密数控有限公司 | A kind of numerical control machine high accurate detection means |
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| CN103568672A (en) * | 2013-11-08 | 2014-02-12 | 桂林福冈新材料有限公司 | Automatic carving system |
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