CN104118041B - A kind of instigation formula moulding cloth shotcreting process of superfine line texture - Google Patents
A kind of instigation formula moulding cloth shotcreting process of superfine line texture Download PDFInfo
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- CN104118041B CN104118041B CN201410345243.9A CN201410345243A CN104118041B CN 104118041 B CN104118041 B CN 104118041B CN 201410345243 A CN201410345243 A CN 201410345243A CN 104118041 B CN104118041 B CN 104118041B
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- Prior art keywords
- micropowder
- bed
- moulding
- cloth
- main belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to the instigation formula moulding cloth shotcreting process of a kind of superfine line texture, comprise the steps: A, on main belt, form one layer of uniform micropowder bed of material by conventional distributing mode；B, the micropowder bed of material is carried out by the styling members on moulding device roller instigateeing moulding, make the micropowder bed of material form certain instigation shape, at its instigation, edge is slope；C, on main belt, spread one layer of micropowder fabric uniformly；D, spray one layer of color paste layer uniformly to micropowder fabric；E, on main belt supplement micropowder supplement the bed of material, form complete bed of cloth.The present invention is according to above method, instigate moulding by the roller of moulding device and spray mill base, reach efficient, fine cloth effect, realize superfine line cloth and realize the surface profile grain effect natural, lively, smooth, changeful of polished bricks production simulation lithotome, reaching the surface tactile sensation of lithotome.
Description
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to the instigation formula of a kind of superfine line texture
Moulding cloth shotcreting process.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to
Be the operation that ceramic powder is arranged according to predetermined requirement molding, material distributing machine complete；Along with people are raw
The raising that running water is flat, also gets more and more to the pattern requirement of polished bricks, in prior art, in order to obtain difference
The polished bricks of pattern, typically uses change formula and grid pattern on same cloth system to obtain different
Decorative effect, and be generally all to utilize the texture of grid, patterned roller to form different patterns.But because setting
Standby limitation, the ceramic batch of the different formulations in different grids in follow-up compacting and sintering procedure,
Intersection each other has infiltration and the phenomenon blended with being difficult to avoid that, and therefore, it is very difficult to by polished bricks cloth
Material technology realizes fine lines in the product, and widens color development and the texture of polished bricks lines further, thus
Make product decoration effect closer to lithotome, best embody the aging crack decorative effect of natural-like stone.
Summary of the invention
It is an object of the invention to avoid weak point of the prior art to provide a kind of superfine line texture
Instigation formula moulding cloth shotcreting process, can not only realize fine lines cloth texture, moreover it is possible to pass through colour glaze
Decoration technique further expand the color development of the decoration of lines in polished bricks and imitative stone texture, reach efficient, smart
Accurate lines material cloth effect, and make polished bricks product closer to the texture of lithotome and decorative effect.
For reaching this purpose, the present invention by the following technical solutions:
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture, comprises the steps:
A, on main belt, form one layer of uniform micropowder bed of material by conventional distributing mode；
B, by the styling members on moulding device the described micropowder bed of material carried out roller instigate moulding, make described micro-
Powder layer forms certain instigation shape, and at its instigation, edge is slope, and described moulding device includes circulating rolling
Carrier and be located at the styling members of carrier；
C, on described main belt, spread one layer of micropowder fabric uniformly；
D, spray one layer of color paste layer uniformly to described micropowder fabric；
E, on described main belt supplement micropowder supplement the bed of material, form complete bed of cloth；
F, make described bed of cloth thickness identical by material scraper with prepressing device, consistent in density, use fidelity lattice
Bed of cloth identical for thickness is transferred to press from described main belt by grid.
Conventional distributing mode in step A includes:
A, by carved leather belt, engraved roll one or more combination formed multiple micropowders being separated from each other
Stockpile, the color of the described micropowder stockpile of formation is one or more；
B, use micropowder material supplement the space between described micropowder stockpile, form the complete micropowder bed of material；
C, the described micropowder bed of material is made to spread to 7～9mm non-uniform thickness and density by material scraper；
D, the described micropowder bed of material is pressed in advance thickness to 3～5mm.
Step b uses one or more normal monochrome blanking roller, the most again by blanking belt by micropowder
Material is filled to described main belt.
The described material scraper of step c is material scraping plate or one or more combinations rotating steel wire.
Described moulding device quantity in step B is multiple, simultaneously or carry out moulding work in turn.
The direction of motion of the described moulding device in step B is consistent with the traffic direction of described main belt, and is in
On connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main skin of back segment
Band, the speed of described moulding device is slightly faster than the described main belt of front end.
Step C uses the sieve that shakes to spread the micropowder fabric that a layer thickness is 0.4～0.6mm uniformly.
Using one or more refractory gunning equipment to spray described mill base in step D, described refractory gunning equipment sprays
The covering of the fan mill base of 100～150 °, described refractory gunning equipment moves back in the direction of motion being perpendicular to described main belt
Move or swing.
Described mill base is color glaze or color base slurry, and its proportion is 1.2～1.6g/cm3, flow velocity is 10～30 seconds,
Fineness is 325 mesh screen residue≤0.5%.
Being repeated once or repeatedly step B～E, the moulding device that the step of repetition uses is identical or different, spray
The described color paste layer thickness spilt is identical or different.
The present invention, according to above method, instigates moulding by the roller of moulding device and sprays mill base, reaches high
Effect, fine cloth effect, it is achieved superfine line cloth and realize polished bricks produce simulation lithotome from
So, vividly, surface profile grain effect smooth, changeful, reach the surface tactile sensation of lithotome.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the distribution device of the present invention.
Fig. 2 is the schematic diagram of the distributing method of one embodiment of the present of invention.
Fig. 3 is the sectional view of the polished bricks using the distributing method of the present invention to make.
Wherein: main belt 1, the micropowder bed of material 21, micropowder stockpile 22, micropowder fabric 23, color paste layer 24, micro-
Powder supplement the bed of material 25, superfine line 26, moulding device 3, stockpile distribution device 41, fabric distribution device 42,
Feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
As shown in Figure 1 to Figure 3, the instigation formula moulding cloth shotcreting process of a kind of superfine line texture, including
Following steps:
A, on main belt 1, form one layer of uniform micropowder bed of material 21 by conventional distributing mode；
B, by the styling members on moulding device 3 the micropowder bed of material 21 carried out roller instigate moulding, make micropowder
The bed of material 21 forms certain instigation shape, and at its instigation, edge is slope, and moulding device 3 includes circulating rolling
Carrier and the styling members being located at carrier；
C, on main belt 1, spread one layer of micropowder fabric 23 uniformly by fabric distribution device 42；
D, sprayed one layer of color paste layer 24 uniformly to micropowder fabric 23 by refractory gunning equipment 6；
E, by feed supplementing device 43 on main belt 1 supplement micropowder supplement the bed of material 25, form complete cloth
Layer；
F, make the micropowder bed of material 21 thickness identical by material scraper 5 with prepressing device 7, consistent in density, use
The micropowder bed of material 21 identical for thickness is transferred to press from main belt 1 by fidelity grid 8.
The mill base using moisture content to be 40～90%, when the droplet of ejection enters in air, due to its specific surface
Long-pending big many factors such as the easily dust in gravity, aerostatic buoyancy, air drag, air and air-flow etc. is common
Under effect, present the phenomenons such as drift, Brownian movement and slow sedimentation.And this tiny droplet also has
The strongest permeability, can arrive inside each the most tiny gap of micropowder stockpile 22 easily.This is the most also
The dash area cannot reached including the projection line perpendicular with micropowder stockpile 22 horizontal line, when droplet once arrives
The surface reaching micropowder stockpile 22 will be formed thereon one layer of fine and close ultra-thin wet feed integument, effectively stops
Micropowder stockpile 22 surface no longer occurs displacement, deformation etc. in subsequent job process, prevents snowslide from imitating
Should.Sintering ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micropowder stockpile 22 inclined-plane presents excess of export
Hachure 26.Superfine line 26 degree of stability presented is high, and details is abundant, true to nature, surmounts existing comprehensively
Micro mist cloth become the effect that Wiring technology reached.This with use conventional micropowder material can only arrive under projection line and
Be formed for significant difference than shallower ramped surfaces because ramp angles slightly larger will result in micropowder material tumble,
The phenomenons such as avalanche.This it is clear that parsing use conventional micropowder material to make Wiring technology firstly the need of at stockpile table
The true cause of mild V-type ditch is pricked out in face, uses new mill base to spray into line technology the most no matter stockpile on the contrary
Formed arbitrary shape the most permissible, as long as its can stable existence, entirely without the restriction of this respect.Thus it is new
No matter the lines that technique can reach are in fine degree, or on fidelity are all unprecedented level.
Further, in order to more preferably, more stable reach this effect, we can also add in mill base in right amount
Reinforcing agent, water-retaining agent etc., in the hope of obtaining ultra-thin wet feed integument finer and close, firm.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is big, and during moulding
Also need to suspend belt transmission.It is that drum-type instigates moulding from traditional squash type different present invention of moulding frame,
Can work continuously, and shared volume is little, there is longer monomer and repeat moulding section.
Main belt 1 spreads the effect of thin layer micropowder fabric 23 uniformly when preventing follow-up color spray from starching
Droplet is stained with on main belt 1, the other effect forming a kind of transition of superfine line 26 simultaneously formed at mill base,
Increase surface three-dimensional sense.
The prepressing device 7 of step F makes micropowder stockpile 22 edge more regular, simultaneously also can be at micropowder stockpile 22
In suitable some tiny crackles that increase, the level of abundant lines.
Conventional distributing mode in step A includes:
A, by the stockpile distribution device such as carved leather belt, engraved roll 41 one or more combination formed
Multiple micropowder stockpiles being separated from each other, the color of the micropowder stockpile of formation is one or more；
B, by feed supplementing device 43, micropowder material is supplemented the space between micropowder stockpile, form complete micropowder
The bed of material 21；
C, the micropowder bed of material 21 is made to spread to 7～9mm non-uniform thickness and density by material scraper 5；
D, it is pressed into thickness by pre-for the micropowder bed of material 21 to 3～5mm.
Micropowder material falls in the vacancy from carved leather belt or engraved roll on main belt, forms color not
Micropowder stockpile that is same and that be separated from each other, the pattern of formation is controlled changeable, and various colors.With being different from step
Space between the color filling micropowder stockpile of rapid a micropowder material, forms the complete micropowder bed of material, through striking off and
After compression, in follow-up step of overall modelling, the micropowder bed of material is made to be difficult to loose deformation.
Step b uses one or more normal monochrome blanking roller, the most again by blanking belt by micropowder
Material is filled to main belt 1.
Change blanking, the impulsive force of micropowder material during minimizing blanking roller by blanking belt, prevent from destroying
Micropowder stockpile 22 through being formed on main belt 1, and blanking belt can also make micropowder material be sufficiently mixed,
Make micropowder material even density.
The material scraper 5 of step c is material scraping plate or one or more combinations rotating steel wire.First pass through material scraping plate
Slightly strike off, then use rotation steel wire carefully to strike off, struck off by twice and make the micropowder bed of material smooth carefully
Cause.
Moulding device 3 quantity in step B is multiple, simultaneously or carry out moulding work in turn.Make moulding shape
Micropowder stockpile 22 shape become is changeable, it is also possible to forms longer monomer and repeats moulding section, makes the throwing after finished product
The texture of light brick does not have the sensation of substantially repetition.
The direction of motion of the moulding device 3 in step B is consistent with the traffic direction of main belt 1, and is in two
On connecting plate between main belt 1, main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, moulding
The speed of device 3 is slightly faster than the main belt 1 of front end.Orthokinetic, reduce between styling members and the micropowder bed of material 21
Active force excessive, make the loose deformation of the micropowder bed of material 21.Utilize the speed difference between three, after making moulding
Micropowder stockpile 22 keeps neat and tidy, will not be loose and handsome in appearance.
Step C uses the sieve that shakes to spread the micropowder fabric 23 that a layer thickness is 0.4～0.6mm uniformly.Micropowder fabric
The droplet when effect of 23 is to prevent color spray from starching is stained with on main belt 1, the superfine line simultaneously formed at mill base
The 26 other effects forming a kind of transition, so this thickness of micropowder fabric 23 just can achieve the goal.
Using one or more refractory gunning equipment to carry out color spray slurry in step D, refractory gunning equipment 6 sprays 100～150 °
Covering of the fan mill base, refractory gunning equipment 6 moves back and forth in the direction of motion being perpendicular to main belt 1 or swings.So
Design can ensure spray after color paste layer 24 uniform and smooth.
Mill base is color glaze or color base slurry, and its proportion is 1.2～1.6g/cm3, flow velocity is 10～30 seconds, fineness
It is 325 mesh screen residue≤0.5%.The such parameter designing of mill base, will not destroy micropowder stockpile 22 when spraying mill base,
The color paste layer 24 formed also can protect micropowder stockpile 22 to be difficult to scattered or deformation of shaking when main belt 1 runs.
Being repeated once or repeatedly step B～E, the moulding device 3 that the step of repetition uses is identical or different,
Color paste layer 24 thickness sprayed is identical or different.Repeat step B～E can make micropowder stockpile 22 shape changeable,
Various colors, and the superfine line 26 that color paste layer 24 is formed can also present the change that thickness is different.
The know-why of the present invention is described above in association with specific embodiment.These describe and are intended merely to explain this
The principle of invention, and limiting the scope of the invention can not be construed to by any way.Based on herein
Explaining, those skilled in the art need not pay performing creative labour can associate other tool of the present invention
Body embodiment, within these modes fall within protection scope of the present invention.
Claims (10)
1. the instigation formula moulding cloth shotcreting process of a superfine line texture, it is characterised in that: comprise the steps:
A, on main belt, form one layer of uniform micropowder bed of material by conventional distributing mode；
B, the described micropowder bed of material is carried out by the styling members on moulding device roller instigateeing moulding, make the described micropowder bed of material form certain instigation shape, at its instigation, edge is slope, and described moulding device includes the carrier of circulating rolling and is located at the styling members of carrier；
C, on described main belt, spread one layer of micropowder fabric uniformly；
D, spray one layer of color paste layer uniformly to described micropowder fabric；
E, on described main belt supplement micropowder supplement the bed of material, form complete bed of cloth；
F, make described bed of cloth thickness identical by material scraper with prepressing device, consistent in density, use fidelity grid that from described main belt, bed of cloth identical for thickness is transferred to press.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterised in that: the conventional distributing mode in step A includes:
A, by carved leather belt, engraved roll one or more combination formed multiple micropowder stockpiles being separated from each other, the color of the described micropowder stockpile of formation is one or more；
B, use micropowder material supplement the space between described micropowder stockpile, form the complete micropowder bed of material；
C, the described micropowder bed of material is made to spread to 7～9mm non-uniform thickness and density by material scraper；
D, the described micropowder bed of material is pressed in advance thickness to 3～5mm.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 2, it is characterised in that: step b uses one or more normal monochrome blanking roller, the most again by blanking belt by micro-powder packed to described main belt.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 2, it is characterised in that: the described material scraper of step c is material scraping plate or one or more combinations rotating steel wire.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterised in that: the described moulding device quantity in step B is multiple, simultaneously or carry out moulding work in turn.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterized in that: the direction of motion of the described moulding device in step B is consistent with the traffic direction of described main belt, and it is on the connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main belt of back segment, and the speed of described moulding device is slightly faster than the described main belt of front end.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterised in that: step C uses the sieve that shakes to spread the micropowder fabric that a layer thickness is 0.4～0.6mm uniformly.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterized in that: step D uses one or more refractory gunning equipment to spray described mill base, described refractory gunning equipment sprays the covering of the fan mill base of 100～150 °, and described refractory gunning equipment moves back and forth in the direction of motion being perpendicular to described main belt or swings.
9. according to the instigation formula moulding cloth shotcreting process of a kind of superfine line texture described in claim 1 or 8 any one, it is characterized in that: described mill base is color glaze or color base slurry, its proportion is 1.2～1.6, and flow velocity is 10～30 seconds, and fineness is 325 mesh screen residue≤0.5%.
The instigation formula moulding cloth shotcreting process of a kind of superfine line texture the most according to claim 1, it is characterized in that: be repeated once or repeatedly step B～E, the moulding device that the step repeated uses is identical or different, and the described color paste layer thickness of sprinkling is identical or different.
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| CN201410345243.9A CN104118041B (en) | 2014-07-18 | 2014-07-18 | A kind of instigation formula moulding cloth shotcreting process of superfine line texture |
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| CN201410345243.9A CN104118041B (en) | 2014-07-18 | 2014-07-18 | A kind of instigation formula moulding cloth shotcreting process of superfine line texture |
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| CN104118041B true CN104118041B (en) | 2016-12-07 |
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Citations (6)
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|---|---|---|---|---|
| JPH04282204A (en) * | 1991-03-12 | 1992-10-07 | Murata Mfg Co Ltd | Powder distributing device |
| CN1785636A (en) * | 2005-11-03 | 2006-06-14 | 唐君 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
| CN201198168Y (en) * | 2008-04-11 | 2009-02-25 | 佛山市特地陶瓷有限公司 | Ceramic tile pattern distributor |
| CN102303357A (en) * | 2011-09-05 | 2012-01-04 | 佛山市河之舟机电有限公司 | Material distribution method and device for production of ceramic tile |
| CN103817785A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Ceramic powder shaping distribution method and distribution device thereof |
| CN103921343A (en) * | 2014-04-08 | 2014-07-16 | 广东格莱斯陶瓷有限公司 | Scrapping-preventing and conformal tightness-preventing combined structure and method for manufacturing stone-like tiles |
-
2014
- 2014-07-18 CN CN201410345243.9A patent/CN104118041B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04282204A (en) * | 1991-03-12 | 1992-10-07 | Murata Mfg Co Ltd | Powder distributing device |
| CN1785636A (en) * | 2005-11-03 | 2006-06-14 | 唐君 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
| CN201198168Y (en) * | 2008-04-11 | 2009-02-25 | 佛山市特地陶瓷有限公司 | Ceramic tile pattern distributor |
| CN102303357A (en) * | 2011-09-05 | 2012-01-04 | 佛山市河之舟机电有限公司 | Material distribution method and device for production of ceramic tile |
| CN103817785A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Ceramic powder shaping distribution method and distribution device thereof |
| CN103921343A (en) * | 2014-04-08 | 2014-07-16 | 广东格莱斯陶瓷有限公司 | Scrapping-preventing and conformal tightness-preventing combined structure and method for manufacturing stone-like tiles |
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|---|---|
| CN104118041A (en) | 2014-10-29 |
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Effective date of registration: 20170414 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd. |