CN104118012A - Scrap-free cutting machine for plastic materials - Google Patents
Scrap-free cutting machine for plastic materials Download PDFInfo
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- CN104118012A CN104118012A CN201410312126.2A CN201410312126A CN104118012A CN 104118012 A CN104118012 A CN 104118012A CN 201410312126 A CN201410312126 A CN 201410312126A CN 104118012 A CN104118012 A CN 104118012A
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Abstract
The invention discloses a scrap-free cutting machine for plastic materials. The scrap-free cutting machine comprises a rack, a main plate, a clamping mechanism, a cutting air cylinder and a cutting blade. The rack is used for supporting and fixing device assemblies, the main plate is used for containing and cutting the plastic materials and can slide on the rack in the direction of the plastic materials, the plastic materials and the main plate are fixed through the clamping mechanism to perform synchronous movement, the cutting air cylinder is fixedly arranged on the main plate, the cutting blade is movably arranged on the main plate, connected with the cutting air cylinder and driven by the cutting air cylinder to perform cutting movement, and the cutting blade is made of metal and comprises a heater assembly. By means of the scrap-free cutting machine for the plastic materials, shortcomings of a cutting machine in the prior art can be overcome, saw scraps and noise cannot be generated in the cutting process, and the working environment of workers is easily improved.
Description
Technical field
The present invention relates to a kind of plastic material Chipless cutting machine, belong to plastic material manufacturing and processing equipment technical field.
Background technology
Along with deepening constantly of market competition, client's demand constantly changes, plastic processing enterprise will realize the development of leap property, not only need to be improving the quality of products, spare no effort to adopt new technology, new technology, constantly carry out the aspects such as products innovation and make an effort, also to constantly break with the conventional idea, optimize production organizational mode, tackle the demand that market constantly changes positively, reduce costs, increase the benefit, to remain on the competitive advantage on market.Plastic material is being widely used in productive life now, but what the section bar fixed-length cutting machine outside Current Domestic adopted mostly is the cutting of cutter lifting saw blade, this cutting machine mainly contains following shortcoming: (1) is due to instructions for use, cutting machine can not be hermetically sealed, so plastics bits are not easy to collect completely, therefore cutting operation can produce a large amount of plastics bits and plastics dust, affects working environment; (2) cast-cutting saw slice, when cutting, can produce the noise that high-decibel is many, to environment; (3) cast-cutting saw slice has certain thickness, mostly more than 5 millimeters, therefore can waste a part of material; (4) the section tool marks that can produce of cutting, affect the quality of product; (5) cutting motor is worked in airtight environment, and producing a large amount of heats can not distribute, and plastics bits and dust adhering, on motor, affect the service life of motor simultaneously.In view of above deficiency, need to design a kind of novel Chipless cutting machine, can overcome the deficiency that in prior art, cutting machine exists.
Summary of the invention
The deficiency that the present invention exists for prior art just, provides a kind of plastic material Chipless cutting machine, can overcome the deficiency that in prior art, cutting machine exists, and does not produce sawdust and noise in cutting process, contributes to improve workman's working environment.
For addressing the above problem, the technical solution used in the present invention is as follows:
A plastic material Chipless cutting machine, comprising:
For supporting with the frame of permanent plant assembly with for placing and cut the mainboard of section bar, described mainboard can the direction along section bar slide in described frame;
For the clamping device that section bar and described mainboard are fixed up and are synchronized with the movement;
Be fixedly arranged on the cutting cylinder and the cutting blade that is movably set in described mainboard of described mainboard, described cutting blade connects described cutting cylinder and is driven and carried out cutting movement by described cutting cylinder, described cutting blade is metal quality and comprises heater assembly, described heater assembly is two and connects respectively two electrodes of power supply, thereby two described heater assemblies make electric current flow through described cutting blade, realizes the heating to described cutting blade.
By
As the improvement of technique scheme, described erecting is equipped with linear bearing, and described mainboard is provided with the sleeve pipe and the described mainboard that are set in outside described linear bearing and is provided with pulley, and described pulley is positioned in described frame, and described linear bearing is parallel with section bar.
As the improvement of technique scheme, described mainboard is provided with blade bearing, and described cutting blade is fixedly arranged on described blade bearing, and described blade bearing and described mainboard are connected respectively cylinder barrel and piston rod or piston rod and the cylinder barrel of described cutting cylinder.
Improvement as technique scheme, described cutting cylinder is for vertically arranging and being positioned at described mainboard below, described blade bearing is positioned at described mainboard top and comprises plate riser, guide pillar, blade installing plate and blade pressuring plate, the piston rod of described cutting cylinder is fixedly connected with described mainboard, described riser is fixedly arranged on described mainboard, described guide pillar is movably set on described riser, described guide pillar lower end connects the cylinder barrel of described cutting cylinder, described blade installing plate is fixedly arranged on described guide pillar upper end, described blade pressuring plate is arranged on described blade installing plate, described cutting blade grips by described blade pressuring plate and described blade installing plate.
Improvement as technique scheme, described clamping device comprises the cylinder crossbeam that is fixedly arranged on described mainboard and the clamping cylinder that is fixedly arranged on described cylinder crossbeam, described cylinder crossbeam is positioned at the top of described mainboard, the cylinder barrel of described clamping cylinder be fixedly arranged on described cylinder crossbeam and piston rod towards described mainboard, and the piston cylinder free end of described clamping cylinder is provided with the compression cushion block that elastomer is made.
As the improvement of technique scheme, described clamping cylinder is two groups and lays respectively at the upstream and downstream of described cutting blade.
As the improvement of technique scheme, described mainboard is provided with protective cover to cover described cutting blade.
As the improvement of technique scheme, described erecting is equipped with mobile cylinder, and the setting party of described mobile cylinder is to being parallel to section bar, and the cylinder barrel of described mobile cylinder is connected respectively described frame and described mainboard or described mainboard and described frame with piston rod.
Compared with prior art, implementation result of the present invention is as follows in the present invention:
Plastic material Chipless cutting machine of the present invention, has the following advantages: in (1) cutting machine operation process, can not produce a large amount of plastics bits and plastics dust, can not affect working environment; (2) in cutting machine operation process, can not produce the noise that high-decibel is many, can be to environment; (3) cutting blade is thinner, and in cutting operation process, can not cause the waste of plastic material; (4) sliding, attractive in appearance, the non-incision tool marks of section flat lay the grain of cutting, without burr, the quality of product is higher; (5) without cutting motor is set, therefore avoided motor to work in airtight environment producing a large amount of heats distributing, plastics bits and dust adhering, on motor, affect the problem in the service life of motor simultaneously; Adopt the cutting blade of high-speed alloy steel making with sturdy and durable, therefore plastic material Chipless cutting machine of the present invention is longer service life.In addition the present invention is preferred cutting blade mode of heating: described heater assembly is two and connects respectively two electrodes of power supply, realizes the heating to described cutting blade thereby two described heater assemblies make electric current flow through described cutting blade; Above-mentioned preferred mode has advantages of that with respect to the mode of general heat conduction heating cutting blade heat homeostasis is controlled, and has avoided hot conduction mode of heating temperature unstable, and the problem of thermostat need to be set.
Accompanying drawing explanation
Fig. 1 is plastic material Chipless cutting machine cross section structure schematic diagram of the present invention;
Fig. 2 is plastic material Chipless cutting machine side structure schematic diagram of the present invention.
The specific embodiment
Content of the present invention is described below in conjunction with specific embodiments.
As depicted in figs. 1 and 2, be plastic material Chipless cutting machine structural representation of the present invention.Plastic material Chipless cutting machine of the present invention, comprising: for supporting with the frame 1 of permanent plant assembly with for placing and cut the mainboard 3 of section bar 2, described mainboard 3 can the direction along section bar 2 slide in described frame 1; Particularly, described frame 1 is provided with linear bearing 11, and described mainboard 3 is provided with the sleeve pipe and the described mainboard 3 that are set in outside described linear bearing 11 and is provided with pulley 31, and described pulley 31 is positioned in described frame 1, and described linear bearing 11 is parallel with section bar 2.
For the clamping device that section bar 2 and described mainboard 3 are fixed up and are synchronized with the movement; Particularly, described clamping device comprises the cylinder crossbeam 61 that is fixedly arranged on described mainboard 3 and the clamping cylinder 62 that is fixedly arranged on described cylinder crossbeam 61, described cylinder crossbeam 61 is positioned at the top of described mainboard 3, the cylinder barrel of described clamping cylinder 62 be fixedly arranged on described cylinder crossbeam 61 and piston rod towards described mainboard 3, and the piston cylinder free end of described clamping cylinder 62 is provided with the compression cushion block 63 that elastomer is made.Preferably, described clamping cylinder 62 is two groups and lays respectively at the upstream and downstream of described cutting blade 5.
Be fixedly arranged on the cutting cylinder 4 and the cutting blade 5 that is movably set in described mainboard 3 of described mainboard 3, described cutting blade 5 connects described cutting cylinder 4 and is driven and carried out cutting movement by described cutting cylinder 4, described cutting blade 5 is for metal quality and comprise heater assembly 55, described heater assembly 55 is two and connects respectively two electrodes of power supply, thereby two described heater assemblies 55 make electric current flow through the heating that described cutting blade 5 is realized described cutting blade 5.Particularly, described mainboard 3 is provided with blade bearing, and described cutting blade 5 is fixedly arranged on described blade bearing, and described blade bearing and described mainboard 3 are connected respectively cylinder barrel and piston rod or piston rod and the cylinder barrel of described cutting cylinder 4.Described cutting cylinder 4 is for vertically arranging and being positioned at described mainboard 3 belows, described blade bearing is positioned at described mainboard 3 tops and comprises plate riser 51, guide pillar 52, blade installing plate 53 and blade pressuring plate 54, the piston rod of described cutting cylinder 4 is fixedly connected with described mainboard 3, described riser 51 is fixedly arranged on described mainboard 3, described guide pillar 52 is movably set on described riser 51, described guide pillar 52 lower ends connect the cylinder barrel of described cutting cylinder 4, described blade installing plate 53 is fixedly arranged on described guide pillar 52 upper ends, described blade pressuring plate 54 is arranged on described blade installing plate 53, described cutting blade 5 grips by described blade pressuring plate 54 and described blade installing plate 53.
Further with improvement, described mainboard 3 is provided with protective cover 8 to cover described cutting blade 5.Described structure not only can ensure operating personnel's security, and can avoid foreign material to fall on described cutting blade 5, cause equipment damage even to cause the negative consequences such as fire, can also reduce the cooling effect that air-flow causes described cutting blade 5, thereby save the required energy consumption of the described cutting blade 5 of heating.Described frame 1 is provided with mobile cylinder 7, and the setting party of described mobile cylinder 7 is to being parallel to section bar 2, and the cylinder barrel of described mobile cylinder 7 is connected respectively described frame 1 and described mainboard 3 or described mainboard 3 and described frame 1 with piston rod.
During work, the piston cylinder of clamping cylinder 62 drives described compression cushion block 63 to move down and jointly clamps section bar 2 with described mainboard 3, and under the position-limiting action and pulley 31 supports of linear bearing 11, described mainboard 3 is synchronized with the movement with section bar 2 in described frame 1.The heating under described heater assembly 55 effects of described cutting blade 5, make the temperature of described cutting blade 5 reach the fusing point of plastic material 2 above or reach plasticization temperature more than, the heating resistor that described heater assembly 55 can be place in circuit the two poles of the earth particularly, also can be the heating tube that passes into high-temperature steam, the heat of described heater assembly 55 conducts to described cutting blade 5 to realize heating function, the preferred structure of the present invention: described heater assembly is two and connects respectively two electrodes of power supply, thereby two described heater assemblies make electric current flow through described cutting blade and realize the heating to described cutting blade, mode with respect to the general described cutting blade 5 of heat conduction heating has advantages of that heat homeostasis is controlled, and avoided hot conduction mode of heating temperature unstable, the problem of thermostat need to be set.Thereby then by described cutting cylinder 4, drive described cutting blade 5 to move down section bar 2 is carried out to cutting operation, the position fusing that the described cutting blade 5 of high temperature need to cut plastic material 2, thereby the section bar of whole piece on production line 2 length is according to the rules divided into a section section bar 2, so that packing and transportation.After cutting operation completes, under the promotion of described mobile cylinder 7, thereby resetting, described mainboard 3 prepares to carry out work cycle next time.
Above content is detailed description made for the present invention in conjunction with specific embodiments, can not assert that the concrete enforcement of the present invention only limits to these explanations.For those skilled in the art, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to the scope of protection of the invention.
Claims (8)
1. a plastic material Chipless cutting machine, is characterized in that, comprising:
For supporting with the frame (1) of permanent plant assembly with for placing and cut the mainboard (3) of section bar (2), described mainboard (3) can slide in the upper direction along section bar (2) of described frame (1);
For the clamping device that section bar (2) and described mainboard (3) are fixed up and are synchronized with the movement;
Be fixedly arranged on the cutting cylinder (4) of described mainboard (3) and be movably set in the cutting blade (5) of described mainboard (3), described cutting blade (5) connects described cutting cylinder (4) and is driven and carried out cutting movement by described cutting cylinder (4), described cutting blade (5) is for metal quality and comprise heater assembly (55), described heater assembly (55) is two and connects respectively two electrodes of power supply, and two described heater assemblies (55) make electric current flow through described cutting blade (5) thereby realize the heating to described cutting blade (5).
2. plastic material Chipless cutting machine as claimed in claim 1, it is characterized in that, described frame (1) is provided with linear bearing (11), described mainboard (3) is provided with the sleeve pipe and the described mainboard (3) that are set in outside described linear bearing (11) and is provided with pulley (31), it is upper that described pulley (31) is positioned at described frame (1), and described linear bearing (11) is parallel with section bar (2).
3. plastic material Chipless cutting machine as claimed in claim 1 or 2, it is characterized in that, described mainboard (3) is provided with blade bearing, described cutting blade (5) is fixedly arranged on described blade bearing, and described blade bearing and described mainboard (3) are connected respectively cylinder barrel and piston rod or piston rod and the cylinder barrel of described cutting cylinder (4).
4. plastic material Chipless cutting machine as claimed in claim 3, it is characterized in that, described cutting cylinder (4) is for vertically arranging and being positioned at described mainboard (3) below, described blade bearing is positioned at described mainboard (3) top and comprises plate riser (51), guide pillar (52), blade installing plate (53) and blade pressuring plate (54), the piston rod of described cutting cylinder (4) is fixedly connected with described mainboard (3), described riser (51) is fixedly arranged on described mainboard (3), described guide pillar (52) is movably set on described riser (51), described guide pillar (52) lower end connects the cylinder barrel of described cutting cylinder (4), described blade installing plate (53) is fixedly arranged on described guide pillar (52) upper end, described blade pressuring plate (54) is arranged on described blade installing plate (53), described cutting blade (5) grips by described blade pressuring plate (54) and described blade installing plate (53).
5. plastic material Chipless cutting machine as claimed in claim 4, it is characterized in that, described clamping device comprises the cylinder crossbeam (61) that is fixedly arranged on described mainboard (3) and the clamping cylinder (62) that is fixedly arranged on described cylinder crossbeam (61), described cylinder crossbeam (61) is positioned at the top of described mainboard (3), the cylinder barrel of described clamping cylinder (62) be fixedly arranged on described cylinder crossbeam (61) and piston rod towards described mainboard (3), and the piston cylinder free end of described clamping cylinder (62) is provided with the compression cushion block (63) that elastomer is made.
6. plastic material Chipless cutting machine as claimed in claim 5, is characterized in that, described clamping cylinder (62) is two groups and lays respectively at the upstream and downstream of described cutting blade (5).
7. plastic material Chipless cutting machine as claimed in claim 1 or 2, is characterized in that, described mainboard (3) is provided with protective cover (8) to cover described cutting blade (5).
8. plastic material Chipless cutting machine as claimed in claim 1 or 2, it is characterized in that, described frame (1) is provided with mobile cylinder (7), the setting party of described mobile cylinder (7) is to being parallel to section bar (2), and the cylinder barrel of described mobile cylinder (7) is connected respectively described frame (1) and described mainboard (3) or described mainboard (3) and described frame (1) with piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410312126.2A CN104118012A (en) | 2014-07-01 | 2014-07-01 | Scrap-free cutting machine for plastic materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410312126.2A CN104118012A (en) | 2014-07-01 | 2014-07-01 | Scrap-free cutting machine for plastic materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104118012A true CN104118012A (en) | 2014-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410312126.2A Pending CN104118012A (en) | 2014-07-01 | 2014-07-01 | Scrap-free cutting machine for plastic materials |
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| Country | Link |
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| CN (1) | CN104118012A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729522A (en) * | 2014-12-12 | 2016-07-06 | 上海金湖挤出设备有限公司 | Mechanical proximate matter high-speed chip-free cutting device |
| AT522056A1 (en) * | 2019-01-18 | 2020-08-15 | Extrunet Gmbh | METHOD AND DEVICE FOR SEPARATING PROFILE SECTIONS |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4309327A1 (en) * | 1993-02-26 | 1994-10-13 | Sunkist Chemical Machinery Ltd | Cutting device for foam sponges with irregular contours |
| US20030005562A1 (en) * | 2001-07-09 | 2003-01-09 | Shin-Fa Chang | Hard pipe cutting equipment |
| EP1970175A1 (en) * | 2004-03-31 | 2008-09-17 | M T C - Macchine Trasformazione Carta S.r.l. | Clamping device for transversal cutting machines of logs of paper |
| CN201833403U (en) * | 2010-10-21 | 2011-05-18 | 常州丰盛光电科技股份有限公司 | Electric heating knife cutting device for PC sheets |
| CN202507504U (en) * | 2012-01-31 | 2012-10-31 | 上海海弋机电科技有限公司 | Pneumatic cutting device of plastic sections |
| CN204054213U (en) * | 2014-07-01 | 2014-12-31 | 安徽公元科技发展有限公司 | Plastic material Chipless cutting machine |
-
2014
- 2014-07-01 CN CN201410312126.2A patent/CN104118012A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4309327A1 (en) * | 1993-02-26 | 1994-10-13 | Sunkist Chemical Machinery Ltd | Cutting device for foam sponges with irregular contours |
| US20030005562A1 (en) * | 2001-07-09 | 2003-01-09 | Shin-Fa Chang | Hard pipe cutting equipment |
| EP1970175A1 (en) * | 2004-03-31 | 2008-09-17 | M T C - Macchine Trasformazione Carta S.r.l. | Clamping device for transversal cutting machines of logs of paper |
| CN201833403U (en) * | 2010-10-21 | 2011-05-18 | 常州丰盛光电科技股份有限公司 | Electric heating knife cutting device for PC sheets |
| CN202507504U (en) * | 2012-01-31 | 2012-10-31 | 上海海弋机电科技有限公司 | Pneumatic cutting device of plastic sections |
| CN204054213U (en) * | 2014-07-01 | 2014-12-31 | 安徽公元科技发展有限公司 | Plastic material Chipless cutting machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729522A (en) * | 2014-12-12 | 2016-07-06 | 上海金湖挤出设备有限公司 | Mechanical proximate matter high-speed chip-free cutting device |
| AT522056A1 (en) * | 2019-01-18 | 2020-08-15 | Extrunet Gmbh | METHOD AND DEVICE FOR SEPARATING PROFILE SECTIONS |
| AT522056B1 (en) * | 2019-01-18 | 2021-09-15 |
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| PB01 | Publication | ||
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Application publication date: 20141029 |