CN104111051A - Device for measuring thickness of oil film between rolling linear guide rail and damper - Google Patents
Device for measuring thickness of oil film between rolling linear guide rail and damper Download PDFInfo
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- CN104111051A CN104111051A CN201410327012.5A CN201410327012A CN104111051A CN 104111051 A CN104111051 A CN 104111051A CN 201410327012 A CN201410327012 A CN 201410327012A CN 104111051 A CN104111051 A CN 104111051A
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- damper
- linear guide
- rolling linear
- oil film
- measuring
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Abstract
The invention discloses a device for measuring the thickness of an oil film between a rolling linear guide rail and a damper. The device comprises a frame and also comprises a plurality of supporting rollers, wherein the plurality of mutually-parallel supporting rollers are arranged on the edges in the width direction of the frame and are parallel to the edges, and are used for supporting the rolling linear guide rail above. The device further comprises a plurality of measurement units which are located on the bottom portion of a guide rail clamp. Each measurement unit comprises a magnet base located on the bottom portion of the guide rail clamp and a displacement sensor fixedly connected with the magnet base, wherein the displacement sensor measures the thickness of the oil film between the rolling linear guide rail and the damper on the guide rail from the bottom portion of the guide rail clamp. The device is capable of simultaneously measuring the thickness of the oil film at multiple positions; and the device is low in cost, high in measurement efficiency and simple to operate.
Description
Technical field
The invention belongs to oil film thickness fields of measurement, more specifically, relate to a kind of device of measuring oil film thickness between rolling linear guide and damper.
Background technology
Linear rolling guide is widely used as the guiding parts of high-precision numerical control machine and machining center, it has simple and easy, the kinetic friction coefficient of assembling and coefficient of static friction is little, load-bearing capacity large, the feature of good rigidly, long service life, can make lathe reach very high speed of feed and positioning precision, greatly facilitate mechanical processing process.
Damper on linear rolling guide is mounted in a kind of damping slide block on guide rail, between damping slide block and working face of guide rail, maintain gap, between this gap, there is certain thickness oil film, this oil film can absorb vibration, there is vibration-damping function, therefore, make damper have the function that reduces guide rail amplitude, damper is easy for installation, effectiveness in vibration suppression is obvious, can elevating gear machining precision.
Because the linear rolling guide of different size needs the damper of supporting different size, and oil film thicknesses different between damper and guide rail have different vibration-damping functions, in order to make the effectiveness in vibration suppression optimum of damper, need to measure oil film thickness, thereby determine oil film thickness corresponding when effectiveness in vibration suppression is optimum.And the linear rolling guide of assembling damper needs to carry out the detection of oil film thickness in the shipment link of production run, on the one hand, to ensure that oil film thickness is as the oil film thickness of effectiveness in vibration suppression when better, also whether testing product meets acceptance criteria on the other hand.But, the domestic research for the damper above rolling linear guide is at present in the starting stage, and be all to rest on theory stage, also there is no the damper of manufacturer production oil film vibration damping type, the device of the domestic detection oil film thickness supporting with it is temporarily in blank.Can produce the device of measuring oil film thickness between rolling linear guide and damper abroad, it can only support the use with the guide rail that own company produces, and do not have versatility, and price is very expensive, and abroad this technology is implemented and maintained secrecy.
Summary of the invention
For above defect or the Improvement requirement of prior art, the invention provides the oil film thickness measurement mechanism between a kind of rolling linear guide and damper, its object is to measure the oil film thickness between rolling linear guide and the damper of plurality of specifications, solves thus the domestic technical matters that can not measure at present the oil film thickness of damper on rolling linear guide.
For achieving the above object, according to one aspect of the present invention, a kind of device of measuring oil film thickness between rolling linear guide and damper is provided, it comprises frame, described frame comprises two seamed edges that are parallel to each other on two seamed edges that are parallel to each other of length direction and the Width vertical with length direction, it is characterized in that, also comprise:
Rail clamp, it is tabular, and this rail clamp is fixedly connected with frame by fixture backing plate and is parallel with the length direction of described frame, fixes the rolling linear guide with damper for clamping;
Back-up roller, it has multiple, and multiple described back-up rollers that are parallel to each other are positioned on the seamed edge of frame length direction and are parallel with the Width of described frame, stretch out the section of described rail clamp for supporting rolling linear guide;
Measuring unit, it has multiple, is all positioned at described rail clamp bottom, and a described measuring unit comprises and is adsorbed on the magnet base of rail clamp bottom and the displacement transducer fixing with magnet base;
Gauge block, it lies against on rolling linear guide and with it and fits tightly;
Described displacement transducer measures respectively to obtain from rail clamp bottom the internal face spacing being parallel to each other with this working face of guide rail rolling linear guide workplace and damper under the clamping of magnet base, and working face of guide rail and fit tightly the binding face spacing of gauge block in the above, obtain the oil film thicknesses of dampers with two distances.
Further, on two seamed edges of described frame length direction, be separately installed with supporting guide, described back-up roller is across on this supporting guide and is attached thereto, to move back and forth along the guideway of this supporting guide composition, to realize the change of the distance between back-up roller, thereby can support the rolling linear guide of different length.
Further, described rail clamp, magnet base and described displacement transducer have plurality of specifications, with rolling linear guide and the damper of Matched measurement different size.
Further, also comprise being positioned at and on rolling linear guide, be distributed in damper two ends two positioning sliding blocks separated by a distance with it, and covering the positioning cover plate of described two positioning sliding blocks and damper, this positioning cover plate is used for fixing two positioning sliding blocks and damper.
Further, also comprise the control enclosure being fixed in frame, to control the opening and closing of described air measuring device.
Further, described measuring unit has multiple, and multiple described measuring units spacing of being mutually separated by is distributed in described rail clamp bottom, with the oil film thickness of measuring respectively multiple positions to average.
According to another aspect of the present invention, a kind of measuring method of applying device described above and carrying out oil film thickness between rolling linear guide and damper is provided, and damper oil film thickness equals rolling linear guide and its top damper spacing deducts the distance between rolling linear guide and gauge block.
In general, the above technical scheme of conceiving by the present invention compared with prior art, can obtain following beneficial effect:
1, apparatus of the present invention are by selecting different magnet bases and displacement transducer to go for the detection of the damper of the rolling linear guide of different size, highly versatile.
2, thereby device of the present invention can assemble multiple displacement transducers by multiple magnet bases are set, and can measure the oil film thickness of multiple positions simultaneously, and its detection efficiency is high, easy and simple to handle.
3, each parts of apparatus of the present invention are easy to obtain, and low price, has ensured whole device reasonable price, and cost performance is higher, can be used as the batch detection device of the linear rolling guide assembly precision with damper.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the partial enlarged drawing of the measuring unit of the embodiment of the present invention;
Fig. 3 is the partial enlarged drawing of the measuring unit of the embodiment of the present invention.
In institute's drawings attached, identical Reference numeral is used for representing identical element or structure, wherein:
1-frame, 2-supporting guide pair, 3-back-up roller, 4-fixture backing plate, 5-rail clamp, 6-rolling linear guide, 7-measuring unit, 8-control enclosure, 9-computer system, 10-damper, 11-positioning sliding block, 12-positioning cover plate, 13-guide rails assembling hole, 14-gauge block, 15-magnet base, 16-displacement transducer, A-local magnification region.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.In addition,, in each embodiment of described the present invention, involved technical characterictic just can combine mutually as long as do not form each other conflict.
Fig. 1 is the structural representation of the embodiment of the present invention, and Fig. 2, Fig. 3 are the partial enlarged drawing that is denoted as the measuring unit of a-quadrant in Fig. 1.In Fig. 1, frame 1 is cuboid framework, is mainly used in supporting role, and wherein the seamed edge on length direction is the longest.Computer system 9 is positioned at frame left part, calculates and controls for measuring process, and two seamed edges in the part of right side on frame length direction install respectively two guide rails of a pair of supporting guide pair 2.
In Fig. 1, back-up roller 3 quantity are two, back-up roller is parallel to each other and is all fixed on the guideway of two seamed edges of frame length direction and vertical with these two seamed edges, be respectively the first back-up roller, the second back-up roller in the middle of the frame rightmost side and frame, two back-up rollers are in the same plane, and back-up roller stretches out the part outside rail clamp 5 for supporting rolling linear guide.Two back-up rollers in the present embodiment in supporting guide pair 2 reciprocally slide, for changing the first back-up roller and the second distance supporting between rolling, the distance that changes both by movement ensures the rolling linear guide with damper of stable support different length, and between the rolling linear guide of applicable different length and damper, oil film thickness is measured.In the present embodiment, back-up roller quantity is two, all removable, but in the present invention, the quantity to back-up roller does not limit.
The lower surface of the rail clamp 5 with damper 10 is installed with 3 cover measuring units 7, but in the present invention, the quantity of measuring unit 7 is not limited.In Fig. 2, a measuring unit 7 includes magnet base 15 and displacement transducer 16.Displacement transducer 16 is fixedly linked by chuck and magnet base 15, and magnet base 15 is fixed on rail clamp 5 bottom surfaces by rotating switch, and displacement transducer 16 is for measuring the distance between distance and gauge block and the guide rail between damper and guide rail.On rolling linear guide 6, be positioned at damper 10 two ends and be separately installed with positioning sliding block 11 with damper place separated by a distance, in the embodiment of the present invention, positioning sliding block 11 quantity are two, but the present invention does not limit the quantity of positioning sliding block, cover described two positioning sliding blocks 11 and damper 10 with positioning cover plate 12, thereby both are fixed.Change rail clamp 5, magnet base 15 and the displacement transducer 16 of different size according to the rolling linear guide different model with damper, magnet base 15 by magnetic-adsorption in rail clamp 5 bottom surfaces, its easy accessibility, only by changing the measurement of damper oil film thickness on the linear rolling guide that rail clamp 5, magnet base 15 and displacement transducer 16 are applicable Multiple Type.
In described frame 1, fixed installation is useful on the control enclosure 8 that starts or close measurement, and in the present embodiment, control enclosure 8 is arranged on the seamed edge of length method, but the present invention does not limit the position of control enclosure 8.
In the present invention, the installation process of magnet base 15 and displacement transducer 16 is:
Before measurement, first select magnet base 15 and the displacement transducer 16 of suitable size according to the secondary model of tested guide rail, and both are linked together.
Then, displacement transducer 16 is stretched into from rail clamp bottom surface mounting hole 13, displacement transducer 16 vertically stretches into ensure that from mounting hole 13 its nozzle is vertical with working face of guide rail, adjusted position displacement sensor 16 is to regulate the distance of this sensor nozzle and rail clamp bottom surface, until ensure that magnet base 15 touches rail clamp bottom surface and this sensor nozzle and the working face of guide rail spacing of being separated by, magnet base 15 touches behind rail clamp bottom surface to be adsorbed on bottom surface, now rotate magnet base switch, magnet base is adsorbed and be fixed on rail clamp bottom surface.Now, magnet base 15 is firmly adsorbed on rail clamp bottom surface and displacement transducer 16 nozzles are vertical with working face of guide rail.
Measuring process is two steps:
The first step is his-and-hers watches: by gauge block 14, just to displacement transducer 16 and be close to guide rail upper surface, the value that now displacement transducer 16 is measured is for to tabular value A1, and A1 is shown in shown in Fig. 2 and Fig. 3, be on sensor nozzle and gauge block and guide rail binding face between vertical range.
Second step is for measuring: remove gauge block 14, shift positioning cover plate 12 onto measuring position, now, damper 10 moves to measuring position thereupon, reading the now value of sensor is measured value A2, A2 as shown in Figure 3, A2 is the internal face spacing being parallel to each other with working face of guide rail on sensor nozzle and damper, because sensor nozzle distance is certain, the binding face of gauge block and working face of guide rail are at grade, A1 equals sensor nozzle and working face of guide rail distance, gets final product to obtain damper oil film thickness=A2-A1 now.In order to measure damper total length each several part oil film thickness, 3 measurement points of operated by rotary motion, each measurement point is averaged after being added by the measured value of aforementioned measuring method again, is the oil film thickness into damper, but in the present invention not the quantity to measurement point specifically limit.
In the present invention, working face of guide rail is the stress surface on guide rail, is also the face paralleling with middle guide fixture of the present invention.
Apparatus of the present invention can be measured the oil film thickness between different model damper and rolling linear guide, and versatility is stronger.Can adopt special Survey Software to coordinate high-speed data acquisition card to measure, measuring process is simple and convenient, and accurately and reliably, measurement mechanism financial cost is low for measurement result, can be used as the measuring equipment of the batch production of the linear rolling guide with damper.
Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any amendments of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (7)
1. measure the device of oil film thickness between rolling linear guide and damper for one kind, it comprises frame, described frame comprises two seamed edges that are parallel to each other on two seamed edges that are parallel to each other of length direction and the Width vertical with length direction, it is characterized in that, also comprises:
Rail clamp, it is tabular, and this rail clamp is fixedly connected with frame by fixture backing plate and is parallel with the length direction of described frame, fixes the rolling linear guide with damper for clamping;
Back-up roller, it has multiple, and multiple described back-up rollers that are parallel to each other are positioned on the seamed edge of frame length direction and are parallel with the Width of described frame, stretch out the section of described rail clamp for supporting rolling linear guide;
Measuring unit, it is positioned at described rail clamp bottom, and a described measuring unit comprises and is adsorbed on the magnet base of rail clamp bottom and the displacement transducer fixing with magnet base;
Gauge block, it lies against on rolling linear guide and with it and fits tightly;
Described displacement transducer is measured respectively rolling linear guide workplace and damper under the clamping of the magnet base internal face spacing being parallel to each other with this working face of guide rail from rail clamp bottom, and working face of guide rail and fit tightly the binding face spacing of the gauge block on this workplace, obtain the oil film thicknesses of dampers with two distances.
2. a kind of device of measuring oil film thickness between rolling linear guide and damper as claimed in claim 1, it is characterized in that, on two seamed edges of described frame length direction, be separately installed with supporting guide, described back-up roller is across on this supporting guide and is attached thereto, to move back and forth along the guideway of this supporting guide composition, to realize the change of the distance between back-up roller, thereby can support the rolling linear guide of different length.
3. a kind of device of measuring oil film thickness between rolling linear guide and damper as claimed in claim 1 or 2, it is characterized in that, described rail clamp, magnet base and described displacement transducer have plurality of specifications, with rolling linear guide and the damper of Matched measurement different size.
4. a kind of device of measuring oil film thickness between rolling linear guide and damper as described in one of claim 1-3, it is characterized in that, also comprise being positioned at and on rolling linear guide, be distributed in damper two ends two positioning sliding blocks separated by a distance with it, and covering the positioning cover plate of described two positioning sliding blocks and damper, this positioning cover plate is used for fixing two positioning sliding blocks and damper.
5. a kind of device of measuring oil film thickness between rolling linear guide and damper as described in one of claim 1-4, is characterized in that, also comprises the control enclosure being fixed in frame, to control the opening and closing of described air measuring device.
6. a kind of device of measuring oil film thickness between rolling linear guide and damper as described in one of claim 1-5, it is characterized in that, described measuring unit has multiple, multiple described measuring units spacing of being mutually separated by is distributed in described rail clamp bottom, with the oil film thickness of measuring respectively multiple positions to average.
7. the application device as described in one of claim 1-6 carries out the measuring method of oil film thickness between rolling linear guide and damper, it is characterized in that, damper oil film thickness equals rolling linear guide and its top damper spacing deducts the distance between rolling linear guide and gauge block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410327012.5A CN104111051B (en) | 2014-07-08 | 2014-07-08 | A kind of measure the device of oil film thickness between rolling linear guide and antivibrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410327012.5A CN104111051B (en) | 2014-07-08 | 2014-07-08 | A kind of measure the device of oil film thickness between rolling linear guide and antivibrator |
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| Publication Number | Publication Date |
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| CN104111051A true CN104111051A (en) | 2014-10-22 |
| CN104111051B CN104111051B (en) | 2016-08-17 |
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| CN201410327012.5A Active CN104111051B (en) | 2014-07-08 | 2014-07-08 | A kind of measure the device of oil film thickness between rolling linear guide and antivibrator |
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Cited By (3)
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| CN105864615A (en) * | 2016-06-03 | 2016-08-17 | 海宁亚太化纤有限公司 | Automatic lubricating equipment of spinning machine |
| CN109540186A (en) * | 2018-06-19 | 2019-03-29 | 北京林业大学 | A kind of sensor stationary fixture and its application method |
| CN113076671A (en) * | 2021-03-31 | 2021-07-06 | 中国电子产品可靠性与环境试验研究所（（工业和信息化部电子第五研究所）（中国赛宝实验室）） | Damper simplification method in finite element simulation analysis and computer equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105864615A (en) * | 2016-06-03 | 2016-08-17 | 海宁亚太化纤有限公司 | Automatic lubricating equipment of spinning machine |
| CN109540186A (en) * | 2018-06-19 | 2019-03-29 | 北京林业大学 | A kind of sensor stationary fixture and its application method |
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| CN113076671A (en) * | 2021-03-31 | 2021-07-06 | 中国电子产品可靠性与环境试验研究所（（工业和信息化部电子第五研究所）（中国赛宝实验室）） | Damper simplification method in finite element simulation analysis and computer equipment |
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| CN104111051B (en) | 2016-08-17 |
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Address after: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Co-patentee after: West pulse international medical Limited by Share Ltd Patentee after: Huazhong University of Science and Technology Address before: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Co-patentee before: Guangdong Gaoxin Kaite Precision Machinery Co., Ltd. Patentee before: Huazhong University of Science and Technology |
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Effective date of registration: 20220415 Address after: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Patentee after: HUAZHONG University OF SCIENCE AND TECHNOLOGY Patentee after: Guangdong Kaite Precision Machinery Co., Ltd Address before: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Patentee before: HUAZHONG University OF SCIENCE AND TECHNOLOGY Patentee before: Ximai International Medical Co., Ltd |
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