CN104102773B - A kind of equipment fault early-warning and state monitoring method - Google Patents

A kind of equipment fault early-warning and state monitoring method Download PDF

Info

Publication number
CN104102773B
CN104102773B CN201410322115.2A CN201410322115A CN104102773B CN 104102773 B CN104102773 B CN 104102773B CN 201410322115 A CN201410322115 A CN 201410322115A CN 104102773 B CN104102773 B CN 104102773B
Authority
CN
China
Prior art keywords
data
parameter
model
residual
equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410322115.2A
Other languages
Chinese (zh)
Other versions
CN104102773A (en
Inventor
丁书耕
徐扬
李海斌
安佰京
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
Shandong Luruan Digital Technology Co Ltd
Original Assignee
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
Shandong Luneng Software Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd, Shandong Luneng Software Technology Co Ltd filed Critical Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
Priority to CN201410322115.2A priority Critical patent/CN104102773B/en
Publication of CN104102773A publication Critical patent/CN104102773A/en
Application granted granted Critical
Publication of CN104102773B publication Critical patent/CN104102773B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Testing And Monitoring For Control Systems (AREA)

Abstract

The present invention relates to equipment fault monitoring technical field, a kind of equipment fault early-warning and state monitoring method are particularly disclosed.The equipment fault early-warning and state monitoring method, it is characterised in that:Including setting up two processes of model and moving model;The step of setting up model process carries out data prediction work to training data first to obtain training data, then chooses dot-blur pattern using nonparametric learning algorithm, trains residual generator, obtains each parameter threshold residual value;The step of moving model, first to obtain real time data, data prediction work is carried out to real time data, then calculates each parameter residual error of real time data, and whether analysis residual error is normal to judge equipment state, and further positions failure cause.The characteristics of present invention both has the versatility based on data-driven method, robustness and strong adaptive ability, the deficiency that early warning result is difficult to analysis interpretation is turn avoid, the introducing additionally, due to nonparametric learning algorithm causes that the degree of accuracy of fault pre-alarming and efficiency are improved.

Description

A kind of equipment fault early-warning and state monitoring method
(One)Technical field
The present invention relates to equipment fault monitoring technical field, more particularly to a kind of equipment fault early-warning and status monitoring side Method.
(Two)Background technology
The possibility omen that equipment fault early-warning and status monitoring are obtained according to equipment moving law or observation is true in equipment Before just breaking down, the unusual condition of timely HERALD equipment takes appropriate measures, so as to farthest reduce equipment event Loss caused by barrier.Scale and complexity with apparatus and engineering control system increasingly increase, to ensure to produce The safety and steady of journey, timely and effectively monitors and diagnoses process exception and just seem particularly urgent by reliable condition monitoring technology With it is important.
Existing equipment fault early-warning technology is broadly divided into three major types:Method, Knowledge based engineering side based on mechanism model Method and the method based on data-driven.
Method based on mechanism model is development earliest also the most deep fault pre-alarming and state monitoring method, and it is main Including two stages:(1)Residual error produces the stage:Accurate Mathematical Modeling is set up by equipment operation mechanism defeated come estimating system Go out, and it is compared with actual measured value, obtain residual error, the model that this stage builds is called residual generator;(2)Residual error is commented The valency stage:Residual error is analyzed so that whether determination process breaks down, and further identification of defective type.Such method and control Theory processed is combined closely, and mainly realizes residual error sequence using parameter Estimation, state estimation and the specific method of the class of equivalent space three The structure of row, wherein method for estimating state are the most commonly used, can be used observer or Kalman filter to realize.
Knowledge based engineering method is main based on the enlightening Heuristics of associated specialist and operating personnel, qualitative or fixed Annexation, fault propagation pattern during amount description between each unit etc., after there is abnormal sign in equipment by reasoning, The inferential capabilities of the mode simulation process expert in monitoring such as deduction, so as to be automatically performed equipment fault early-warning and monitoring of equipment. Such method has stronger dependence to expertise without accurate Mathematical Modeling, and conventional method mainly includes expert System, failure decision tree, digraph, fuzzy logic etc..
Method based on data-driven is by the internal information founding mathematical models in mining process data and expression process State, according to model come effective monitoring of implementation process.With the extensive use of smart instrumentation and computer memory technical, sea The process data of amount is able to effectively monitor, collect and store, and such method is based on such mass data, in monitoring With in warning algorithm it can be divided into based on signal transacting, rough set, machine learning, information fusion and multivariate statistics that this is five big again Class algorithm, wherein machine learning algorithm are to develop branch the most active in theory and practice, and it includes Bayes classifier, Neutral net, SVMs, k nearest neighbor algorithms, clustering algorithm, principal component analysis scheduling algorithm.
Monitoring method based on mechanism model can combine physical knowledge with monitoring system, by analyze residual error come The mode for carrying out fault pre-alarming is more favorable to the understanding of professional, but because most mechanism models are simplified linear system System, therefore when in face of the non-linear, free degree is higher and during Multivariable Coupling complication system, its using effect is unsatisfactory; In addition, mechanism model is set up to complication system may pay huge cost;Furthermore, the noise shadow in actual industrial process Ring, change of environmental factor etc. all improves the risk of model failure.Above reason all causes the monitoring side based on mechanism model Method Detection results are not good, and range of application is not wide.
Knowledge based engineering monitoring method uses qualitatively model realization early warning and monitoring, when monitored object is relatively simple, When process knowledge and knowhow are more sufficient, its performance is more excellent.But should be noted that the early warning of such method is accurate Spend has very strong dependence to the abundant degree of expertise in knowledge base and the height of expertise level;Meanwhile, part Expert's practical operation experience is difficult to be described with a kind of rational Formal Representation mode, and also having when system is complex can The problems such as " conflict resolution ", " multiple shot array " can occur;In addition, the versatility of this kind of method is poor, and priori is complete Property is typically difficult to ensure that.
It is pre- that fault pre-alarming and Condition Monitoring Technology based on data-driven directly set up failure by the historical data of system Alert model, it is not necessary to know the accurate mechanism model of system, therefore its versatility and adaptive ability are all stronger.But due to this The internal structure and mechanistic information of class method and indefinite system, so the analysis and explanation to early warning result are then relatively stranded It is difficult;In addition, the algorithm based on data-driven such as machine learning is all mainly to be applied to fault diagnosis, and the failure for being based on data is pre- Alert technology is also in the starting stage, and reliable and effective method is also relatively fewer;Furthermore, due to data volume is larger and based on data drive The time complexity of dynamic algorithm is all universal higher, so the efficiency for how improving monitoring algorithm is also problem demanding prompt solution.
(Three)The content of the invention
The present invention is in order to make up the deficiencies in the prior art, there is provided one kind is not only suitable for Complex Nonlinear System, is easy to again The equipment fault early-warning and state monitoring method of professional's analysis and understanding.
The present invention is achieved through the following technical solutions:
A kind of equipment fault early-warning and state monitoring method, it is characterised in that:Including setting up model and moving model two Process;The step of setting up model process carries out data prediction work first to obtain training data to training data, then using non- Parameter Learning Algorithm chooses dot-blur pattern, trains residual generator, obtains each parameter threshold residual value;The step of moving model, is for first Obtain real time data, data prediction work carried out to real time data, then calculate each parameter residual error of real time data, analysis residual error with Judge whether equipment state is normal, and further position failure cause.
The present invention is based on device data, using nonparametric learning algorithm (Non-Parametric Learning ) and support vector regression Algorithm(SVR)The mode being combined builds the residual generator in traditional mechanisms model, and Residual error is analyzed to reach the purpose of fault pre-alarming.
More excellent technical scheme of the invention is:
It is described to set up in model process, the key parameter related to equipment safety operation is chosen, and to device history data Screened, using the history health data under equipment normal operating condition as training data, then training data is deleted Except invalid data, normalized pretreatment.
It is described to set up in model process, dot-blur pattern is chosen using nonparametric learning algorithm, first in calculating training data The norm of each observation vector, and calculate the span N of normrange, then according to norm span NrangeIt is divided into h parts, Again with Nrange/ h picks out several satisfactory observation vectors from training matrix and is added in dot-blur pattern D for step pitch, Remove the remaining data after dot-blur pattern in training data to be preserved as residual matrix, in case the residual error threshold of training pattern Used during value.
It is described to set up in model process, then on the basis of the dot-blur pattern of use nonparametric learning algorithm extraction, using non-thread Property regression algorithm support vector regression train the estimate computation model of equipment, make regression machine be output as certain in dot-blur pattern One parameter of one observation vector, it is the vectorial other specification to be input into, i.e., be fitted one with the other specification in observation vector Individual parameter, after obtaining estimate computation model, you can obtain residual generator.
It is described to set up in model process, bring residual matrix into residual generator, you can obtain under normal operating condition, number According to residual error scope, wherein the bound of each parameter residual error can be used as the threshold residual value of each parameter.
During the moving model, the pretreatment to real time data is that it is normalized, and makes each parameter value It is all mapped in the interval of [0,1], normalized real time data is then substituted into residual generator, obtains each parameter corresponding Residual error.
During the moving model, each parameter residual error of real time data is entered with each parameter threshold residual value obtained by training Row contrast, thinks that equipment occurs abnormal if the bound that real time data residual error has exceeded setting, and the corresponding parameter that transfinites As equipment may occur abnormal position, so as to further position failure cause.
The present invention is the fault early warning method of data-driven, while being effectively utilized the prior information of particular diagnosis object again And historical information, compared to the fault early warning method that tradition utilizes residual generator, the present invention need not set up accurate mathematics machine Reason model, therefore there is very strong versatility to complicated nonlinear system.
The present invention by way of presentation device key parameter actual value and system estimation value residual error, the operation of presentation device Situation, therefore compared to the general fault early warning method based on data-driven, and with more directly perceived, be more easy to carry out early warning result The characteristics of analysis and explanation.
The Early-warning Model that the present invention sets up is the nonlinear model based on multi-parameter, has taken into full account the phase between multi-parameter Mutually influence, and the fault pre-alarming of single parameter is not based on, can more disclose the complicated causality and bar implied between parameter Part relation, so that more accurately source of early warning failure.
The early warning system that the present invention sets up is calculated by estimate and threshold residual value analysis is constituted, and has effectively formed a base In the early warning system of dynamic threshold, compared to the early warning system of traditional fixed threshold, with more preferable early warning effect, void is reduced Report wrong report, effectively increases the accuracy rate of early warning.
The early warning system that the present invention sets up is based on nonparametric learning algorithm, changes model parameter number in traditional learning algorithm Amount is fixed, the features such as model immobilizes after modeling, therefore with stronger adaptive ability, and be alleviate over-fitting/ The effective means of poor fitting problem.
The estimate computation model set up based on support vector regression that the present invention is constructed, is even unlimited higher-dimension The nonlinear model of dimension, compared to traditional fitting of a polynomial or neural net regression algorithm etc., with accuracy rate and fortune higher Calculate speed.
(Four)Brief description of the drawings
The present invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the schematic flow sheet that model of the present invention sets up process;
Fig. 2 is the algorithm flow chart of nonparametric learning algorithm dot-blur pattern extraction process of the present invention;
Fig. 3 is the structural representation of the support vector regression that the present invention builds;
Fig. 4 is the schematic flow sheet of model running process of the present invention;
Fig. 5 is embodiment of the present invention bearing vibrations estimate and residual error curve synoptic diagram;
Fig. 6 is embodiment of the present invention motor coil Temperature estimate value and residual error curve synoptic diagram;
Fig. 7 is embodiment of the present invention drive end watt temperature estimate and residual error curve synoptic diagram.
(Five)Specific embodiment
Below in conjunction with the accompanying drawings and embodiment, the present invention is further elaborated:
The present invention is a kind of fault pre-alarming and state monitoring method suitable for nonlinear multivariable complication system, and it is based on setting Standby data, combine nonparametric learning algorithm (Non-Parametric Learning Algorithm) and support vector regression Machine is analyzed by the residual error to equipment real time data and set with reaching to build the residual generator in traditional mechanisms model The function of standby status monitoring and failure automatic early-warning.The method mainly includes setting up two processes of model and moving model.
Fig. 1 is the flow chart that the present invention sets up model, and whole modeling process is mainly included the following steps that:
Step 1:Obtain training data
The key parameter related to equipment safety operation is chosen, and device history data is screened, it is normal with equipment History health data under running status is used as training data.Need in the monitoring parameter and index for equipment, choose with They are modeled with testing equipment operation conditions by the related key parameter of equipment safety operation.Assuming that certain equipment have n this The monitoring parameter of sample, then this n index at a time detecting may make up an observation vector for n dimensions:
Therefore the historical data of the equipment is that can be considered the data observation matrix being made up of above-mentioned observation vector, is then needed Observation vector in data observing matrix screened, get rid of the unusual part in historical data, system will covered just The data of normal running status are used as model training data.Common Exception Type mainly includes Sudden Anomalies, beyond limit value, frequency It is abnormal etc., should meet claimed below by the training data after screening:(1):Cover equipment as complete as possible normally to run Situation;(2) each observation vector represents a normal operating condition of equipment;(3) each ginseng in each observation vector Numerical value should be the sampled value of synchronization.
Step 2:Data prediction work is carried out to training data
Need to carry out training data deletion invalid data, the pretreatment measure such as normalization.Due in data acquisition Problem that may be present, the original training data for initially obtaining there may be the invalid datas such as sky data, it is necessary to will be comprising invalid The observation vector of data is deleted.Further, since the dimension of device model relevant parameter is different, and different parameters data are absolute Value differs greatly, to ensure correctly to weigh the distance between different observation vectors using nonlinear operator, it is necessary to parameters Measured value be normalized according to respective extreme value.Can be using the linear normalization mode as shown in 1 formula, to each parameter Data are pre-processed, and it is interval interior that each parameter value is all mapped into [0 1]:
Step 3:Dot-blur pattern is chosen using nonparametric learning algorithm
The observation vector of enormous amount is may included due to training data, therefore in order to greatly improve model training and fortune Capable efficiency, the present invention automatically extracts dot-blur pattern using nonparametric learning algorithm from training data, and in dot-blur pattern On the basis of carry out the training of residual generator.
Model parameter quantity is fixed during nonparametric learning algorithm changes traditional learning algorithm, is fixed once model after modeling Constant the features such as, the number of its model parameter changes with the size of training data, and model also can be according to phase after modeling The difference of the data answered and change, therefore nonparametric learning algorithm has a stronger adaptive ability, and is effectively to alleviate The means of over-fitting/poor fitting problem.
The dot-blur pattern obtained by training data is typical nonparametric learning algorithm, and dot-blur pattern should be covered as far as possible Complete equipment normal operation, therefore take following method to extract dot-blur pattern:Each in training data is calculated first The norm of observation vector, and calculate the span N of normrange, then according to norm span NrangeIt is divided into h parts, then with Nrange/ h picks out several satisfactory observation vectors from training matrix and is added in dot-blur pattern D for step pitch, specifically Dot-blur pattern extracting method algorithm flow chart shown in Figure 2, wherein m is the number of observation vector in training matrix, and δ is One small positive number is used for controlling satisfactory observation vector quantity.The dot-blur pattern constructed using the method, will can train Representational observation vector is selected into dot-blur pattern in data, has not only ensured not repeat typing but also can preferably overlay device is being just Normal working space.
Remove the remaining data after dot-blur pattern in training data to be preserved as residual matrix, in case training pattern Threshold residual value when use.
Step 4:Training residual generator
On the basis of the dot-blur pattern for being extracted using nonparametric learning algorithm before, using nonlinear regression algo support to Amount regression machine trains the estimate computation model of equipment, the model to be used for the normal output of each parameter in estimating system.With biography The estimate computation model of system is different, and the model is based on data, without setting up accurate mathematics mechanism model.
The cardinal principle of non-linear support vector regression of the present invention is, by introducing kernel function, will be former empty Between vector nonlinear be mapped to a feature space, in this feature space Central Plains, problem is a linear separability, and can be asked The optimal interface of this problem is solved, this interface is a non-linear interface in former space, support vector regression Essence is to solve for following optimization problem, and the wherein C in object function is penalty factor, ξii *Respectively slack variable is upper Lower limit,
The structural representation of support vector regression can be expressed as the form in Fig. 3, and the wherein input of model is left side Multiple parameter values, centre by kernel function K (x, xi) conversion, finally construct regression function output estimation value.From Fig. 3 It can be seen that, support vector regression model is a model for multiple input single output, therefore in training estimate computation model When, regression machine should be made to be output as a parameter of a certain observation vector in dot-blur pattern, it is input into other ginsengs for the vector Number, i.e., be fitted a parameter with the other specification in observation vector.So, an estimate computation model for n dimensions is trained, is needed Train n support vector regression one-to-one with parameters.
After estimate computation model is obtained using the training of dot-blur pattern data, you can obtain residual generator, residual error Computing formula be:Residual error=measured data-estimate.
Step 5:Obtain each parameter threshold residual value
Because residual matrix is to remove the training data after dot-blur pattern, therefore observation vector therein also represent and set Each standby normal operating condition.Residual matrix is substituted into residual generator, you can obtain normal operating condition under, data it is residual Difference scope, wherein the bound of each parameter residual error can be used as the threshold residual value of each parameter.When certain parameter residual error of real time data More than the parameter threshold residual value when, then it is assumed that equipment occurs abnormal.
Fig. 4 is the flow chart of moving model of the present invention, is mainly included the following steps that:
Step 1:Obtain real time data
The data that real time data is monitored on-line when being equipment real time execution, it is consistent with the observation vector in training data Also it is made up of the observation of the n key parameter related to equipment safety operation:
Step 2:Data prediction work is carried out to real time data
Real time data is needed also exist for be normalized, each parameter value is all mapped in the interval of [0 1], The used formula of normalization is as shown in 1 formula, it should be noted that the x in formulaiminAnd ximaxIt is corresponding when being normalized with training data Value used by parameter is identical.
Step 3:Calculate each parameter residual error of real time data
Real time data after normalization is substituted into residual generator, you can obtain the corresponding residual error of each parameter.Should be noted Be that residual generator is made up of n estimate computation model, the input of each computation model is a reality for n-1 dimensions When data observation vector, calculating is a remaining estimate for parameter.Residual error is by real time data and the difference table of estimate Show.
Step 4:Analysis residual error simultaneously carries out early warning to failure
The step is residual error evaluation phase, and wind is whether there is to the operation that the residual error of each parameter is analyzed to judge equipment Danger, if need to carry out fault pre-alarming.Specific method:By each parameter residual error of real time data and each parameter residual error obtained by training Threshold value is contrasted, and thinks that equipment occurs if the bound that real time data residual error has exceeded setting abnormal, and corresponding super Limit parameter is equipment may occur abnormal position, so as to further position failure cause.
Embodiment:
The present embodiment is monitoring object with the primary air fan of northern certain thermal power plant 1# units, and primary air fan is power plant's weight The subsidiary engine equipment wanted, its complex structure, influence factor is more, it is difficult to set up accurate mathematical mechanism model, and easily sends out multiple malfunctions, symbol The characteristics of closing the present invention targeted nonlinear multivariable system.By elaborating for the present embodiment, the present invention is further illustrated Implementation process.
The embodiment of the present invention is as follows to the fault pre-alarming of certain power plant's primary air fan equipment and the implementation steps of status monitoring:
1. equipment fault early-warning and condition detecting system modeling process
(1)Obtain training data
The key parameter related to the primary air fan safe operation has 28, including real hair power (MW), fan outlet pressure Power (kPa), bearing x to vibration (mm/s) etc., therefore the equipment observation vector be 28 dimensions vector:
The historical data of acquisition is the equipment 1 day on 2 1st, 2013 data of half a year of August in 2012, rejects history number Abnormal data in, remaining normal historical data is the training data of model.
(2)Data prediction work is carried out to training data
Training data to picking out carries out deleting the pretreatment measure such as invalid data and normalization.Enter line according to 1 formula Property normalization mode, by each parameter value be all mapped to [0 1] interval in.
(3)Dot-blur pattern is chosen using nonparametric learning algorithm
The extraction of dot-blur pattern in dot-blur pattern, this example is automatically extracted from training data using nonparametric learning algorithm Method algorithm flow chart shown in Figure 2.
(4)Training residual generator
Because the equipment that this example is related to has 28 key parameters, it is therefore desirable to train 28 support vector regressions to divide The estimate of these parameters is not calculated, and the wherein input of each regression machine is 27 dimensional vectors, is output as 1 dimensional vector, supporting vector The structure of regression machine is as shown in Figure 3.After estimate computation model is obtained using the training of dot-blur pattern data, you can obtain residual Difference generator.
(5)Obtain each parameter threshold residual value
Residual matrix is substituted into residual generator, you can obtain under normal operating condition, the residual error scope of data, wherein respectively The bound of parameter residual error can be used as the threshold residual value of each parameter.
2. equipment fault early-warning and condition detecting system model running process
(1)Collection real time data
The sampling period of real time data is 1 minute, real time data consistent with the observation vector in training data in this example It is made up of the observation of 28 key parameters.
(2)Data prediction work is carried out to real time data
The real time data of collection is normalized, is mapped in the interval of [0 1], normalize used formula such as 1 Shown in formula, the x in formulaiminAnd ximaxThe value used when being normalized with training data is identical.
(3)Calculate each parameter residual error of real time data
Real time data after normalization is substituted into residual generator, you can obtain the corresponding residual error of each parameter, residual error passes through Real time data is represented with the difference of estimate.
(4)Analysis residual error simultaneously carries out early warning to failure
Each parameter residual error of real time data is contrasted with each parameter threshold residual value obtained by training, if residual error surpasses in real time Cross threshold residual value and then send fault pre-alarming, and further identification of defective reason.
This example is carried out with certain thermal power plant primary air fan in August, 2012 historical data of 1 day on 2 1st, 2013 Modeling, and real time data is gathered since on 2 2nd, 2013 carry out status monitoring, Fig. 5 to Fig. 7 illustrates the implementation of this example Effect, as shown in figure 5, after equipment normally runs a period of time, key parameter bearing x is to the actual value and estimate vibrated Obvious deviation is there occurs, the residual error curve in Fig. 5 fully indicates the degradation trend of the equipment, it can be seen that bear vibration is residual Difference gradually increases and has exceeded upper threshold, and so as to trigger early warning, and traditional method for early warning is more than in vibration signal Alarm can be just triggered during 4.6mm/s, it turns out that, send alarm about 6 days afterwards in the early warning system of present invention design, the equipment Because x is to the vibration catastrophe failure that excessively acutely something unexpected happened shuts down, the current failure of success prediction of the present invention.Fig. 6 and Fig. 7 It is two other key parameter electrode coil temperature (DEG C) and the operation curve figure of drive end watt temperature (DEG C), it can be seen that the two The actual value of parameter is not deviated considerably from estimate, their residual error also without departing from threshold residual value, therefore this two The individual parameter not broken down does not trigger early warning, therefore this example explanation source of early warning event that can not only succeed of the invention Barrier, it is also possible to help quick positioning failure Producing reason.

Claims (5)

1. a kind of equipment fault early-warning and state monitoring method, it is characterised in that:Including setting up two mistakes of model and moving model Journey;The step of setting up model process carries out data prediction work to training data first to obtain training data, then using non-ginseng Mathematics practises algorithm picks dot-blur pattern, trains residual generator, obtains each parameter threshold residual value;The step of moving model is first to obtain Real time data is taken, data prediction work is carried out to real time data, then calculate each parameter residual error of real time data, analyze residual error to sentence Whether disconnected equipment state is normal, and further positions failure cause;It is described to set up in model process, using nonparametric learning algorithm Dot-blur pattern is chosen, the norm of each observation vector in training data is calculated first, and calculate the span N of normrange, so Afterwards according to norm span NrangeIt is divided into h parts, then with Nrange/ h picks out several from training matrix and conforms to for step pitch The observation vector asked is added in dot-blur pattern D, and the remaining data after dot-blur pattern is removed in training data as remaining square Battle array is preserved, in case being used during the threshold residual value of training pattern;It is described to set up in model process, learning to calculate using nonparametric On the basis of the dot-blur pattern that method is extracted, mould is calculated using the estimate of nonlinear regression algo support vector regression training equipment Type, makes regression machine be output as a parameter of a certain observation vector in dot-blur pattern, and it is the vectorial other specification to be input into, i.e., A parameter is fitted with the other specification in observation vector, after obtaining estimate computation model, you can obtain residual error and produce Device.
2. equipment fault early-warning according to claim 1 and state monitoring method, it is characterised in that:It is described to set up model mistake Cheng Zhong, chooses the key parameter related to equipment safety operation, and device history data is screened, and is normally run with equipment Then history health data under state carries out deletion invalid data, normalized pre- place as training data to training data Reason.
3. equipment fault early-warning according to claim 1 and state monitoring method, it is characterised in that:It is described to set up model mistake Cheng Zhong, brings residual matrix into residual generator, you can obtain under normal operating condition, the residual error scope of data, wherein each ginseng The bound of number residual error is the threshold residual value as each parameter.
4. equipment fault early-warning according to claim 1 and state monitoring method, it is characterised in that:The moving model mistake Cheng Zhong, the pretreatment to real time data is that it is normalized, and each parameter value is all mapped to the interval of [0,1] It is interior, normalized real time data is then substituted into residual generator, obtain the corresponding residual error of each parameter.
5. equipment fault early-warning according to claim 1 and state monitoring method, it is characterised in that:The moving model mistake Cheng Zhong, each parameter residual error of real time data is contrasted with each parameter threshold residual value obtained by training, if real time data is residual Difference has exceeded the bound of setting, and then to think that equipment occurs abnormal, and the corresponding parameter as equipment that transfinites may occur it is abnormal Position, so as to further position failure cause.
CN201410322115.2A 2014-07-05 2014-07-05 A kind of equipment fault early-warning and state monitoring method Active CN104102773B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410322115.2A CN104102773B (en) 2014-07-05 2014-07-05 A kind of equipment fault early-warning and state monitoring method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410322115.2A CN104102773B (en) 2014-07-05 2014-07-05 A kind of equipment fault early-warning and state monitoring method

Publications (2)

Publication Number Publication Date
CN104102773A CN104102773A (en) 2014-10-15
CN104102773B true CN104102773B (en) 2017-06-06

Family

ID=51670924

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410322115.2A Active CN104102773B (en) 2014-07-05 2014-07-05 A kind of equipment fault early-warning and state monitoring method

Country Status (1)

Country Link
CN (1) CN104102773B (en)

Families Citing this family (91)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105302848B (en) * 2014-10-11 2018-11-13 山东鲁能软件技术有限公司 A kind of assessed value calibration method of device intelligence early warning system
CN104317778A (en) * 2014-10-30 2015-01-28 国家电网公司 Massive monitoring data based substation equipment fault diagnosis method
CN104462846B (en) * 2014-12-22 2017-11-10 山东鲁能软件技术有限公司 A kind of equipment fault intelligent diagnosing method based on SVMs
CN104742895B (en) * 2015-02-09 2018-01-05 中国计量学院 A kind of car air braking system fault detection method based on analytic modell analytical model
CN104935464B (en) * 2015-06-12 2018-07-06 北京奇虎科技有限公司 The fault early warning method and device of a kind of web station system
CN105424224B (en) * 2015-12-14 2018-04-06 国家电网公司 A kind of disconnecting switch state monitoring method and device
CN105574284B (en) * 2015-12-29 2019-06-14 山东鲁能软件技术有限公司 A kind of Fault Diagnosis for Electrical Equipment method based on trend feature point
CN105548764B (en) * 2015-12-29 2018-11-06 山东鲁能软件技术有限公司 A kind of Fault Diagnosis for Electrical Equipment method
CN105721194B (en) * 2016-01-13 2017-11-21 广州衡昊数据科技有限公司 Mobile network potential faults intelligent positioning system
CN105928611A (en) * 2016-04-14 2016-09-07 中国神华能源股份有限公司 Fault early-warning system and method of mechanical device
KR101827108B1 (en) * 2016-05-04 2018-02-07 두산중공업 주식회사 Plant fault detection learning method and system
CN106649727B (en) * 2016-12-23 2019-12-24 南京航空航天大学 Database construction method for fault detection of unmanned aerial vehicle flight control system
CN106709662B (en) * 2016-12-30 2021-07-02 山东鲁能软件技术有限公司 Power equipment operation condition division method
JP6848656B2 (en) * 2017-04-28 2021-03-24 横河電機株式会社 Display device, display method and program
CN107505884B (en) * 2017-07-31 2021-03-12 新奥泛能网络科技股份有限公司 Diagnosis method of universal energy station equipment, cloud server and system
CN107701468B (en) * 2017-09-27 2019-07-05 郑州大学 A kind of online integrated monitoring of mixed-flow pump and device
WO2019071438A1 (en) * 2017-10-10 2019-04-18 西门子公司 Method and apparatus for monitoring state of device in process industry and medium
CN109766138A (en) 2017-11-08 2019-05-17 广东欧珀移动通信有限公司 Application program prediction model is established, preloads method, apparatus, medium and terminal
CN109784127B (en) * 2017-11-10 2023-08-01 郑州大学 Equipment health state early warning method and system thereof
CN109814937A (en) * 2017-11-20 2019-05-28 广东欧珀移动通信有限公司 Application program prediction model is established, preloads method, apparatus, medium and terminal
CN109814936A (en) * 2017-11-20 2019-05-28 广东欧珀移动通信有限公司 Application program prediction model is established, preloads method, apparatus, medium and terminal
CN107967489A (en) * 2017-11-29 2018-04-27 中国科学院空间应用工程与技术中心 A kind of method for detecting abnormality and system
CN108037387B (en) * 2017-12-05 2020-06-19 北京能源集团有限责任公司 Equipment fault analysis method and device based on clustering
CN108133326A (en) * 2017-12-22 2018-06-08 华润电力(菏泽)有限公司 A kind of status early warning method and system based on thermal power generating equipment
CN108199795B (en) * 2017-12-29 2019-05-10 北京百分点信息科技有限公司 A kind of monitoring method and device of equipment state
CN108108852B (en) * 2018-01-05 2020-04-21 广东电科院能源技术有限责任公司 Thermal power generating unit short-term reliability evaluation method and device based on fault early warning technology
CN108168548B (en) * 2018-02-13 2022-03-15 南京师范大学 Pedestrian inertial navigation system and method assisted by machine learning algorithm and model
CN108460207A (en) * 2018-02-28 2018-08-28 上海华电电力发展有限公司 A kind of fault early warning method of the generating set based on operation data model
CN108460144B (en) * 2018-03-14 2021-11-12 西安华光信息技术有限责任公司 Coal equipment fault early warning system and method based on machine learning
CN108446734A (en) * 2018-03-20 2018-08-24 中科边缘智慧信息科技(苏州)有限公司 Disk failure automatic prediction method based on artificial intelligence
CN108664696B (en) * 2018-04-02 2023-04-07 国家计算机网络与信息安全管理中心 Method and device for evaluating running state of water chiller
CN108596229B (en) * 2018-04-13 2021-09-10 北京华电智慧科技产业有限公司 Method and system for monitoring and diagnosing online abnormity
CN109344976A (en) * 2018-08-24 2019-02-15 华能国际电力股份有限公司海门电厂 A kind of electrical system operating status intelligent analysis method based on Keras
CN110968069B (en) * 2018-09-28 2022-01-25 新疆金风科技股份有限公司 Fault prediction method of wind generating set, corresponding device and electronic equipment
CN109660419B (en) * 2018-10-08 2022-06-17 平安科技(深圳)有限公司 Method, device, equipment and storage medium for predicting abnormity of network equipment
CN109524139B (en) * 2018-10-23 2023-06-13 中核核电运行管理有限公司 Real-time equipment performance monitoring method based on equipment working condition change
CN109586239B (en) * 2018-12-10 2020-03-31 国网四川省电力公司电力科学研究院 Real-time diagnosis and fault early warning method for intelligent substation
CN109657982B (en) * 2018-12-20 2022-02-11 三一重能有限公司 Fault early warning method and device
CN109726463A (en) * 2018-12-25 2019-05-07 中铁隧道局集团有限公司 A kind of shield TBM fault early warning method based on SVM algorithm
CN110046182A (en) * 2019-03-21 2019-07-23 华能澜沧江水电股份有限公司 A kind of huge hydroelectric power plant's intelligent alarm threshold setting method and system
JP7044175B2 (en) * 2019-03-26 2022-03-30 東芝三菱電機産業システム株式会社 Abnormality judgment support device
CN110173453A (en) * 2019-04-04 2019-08-27 上海发电设备成套设计研究院有限责任公司 A kind of online assessment method of power plant pressure fan state
CN110046146A (en) * 2019-04-16 2019-07-23 中国联合网络通信集团有限公司 The monitoring method and device of industrial equipment based on mobile edge calculations
CN110059968A (en) * 2019-04-23 2019-07-26 深圳市华星光电技术有限公司 Process data monitoring method and process data monitoring system
CN110322049B (en) * 2019-06-03 2023-06-09 浙江图灵软件技术有限公司 Public security big data early warning method
CN110298455B (en) * 2019-06-28 2023-06-02 西安因联信息科技有限公司 Mechanical equipment fault intelligent early warning method based on multivariate estimation prediction
CN110533294B (en) * 2019-07-30 2024-04-16 中国核电工程有限公司 Nuclear power plant operation fault alarm method based on artificial intelligence technology
CN110414154B (en) * 2019-07-31 2022-09-30 北京天泽智云科技有限公司 Fan component temperature abnormity detection and alarm method with double measuring points
CN111913443A (en) * 2019-08-24 2020-11-10 南京鸿雁讯通信息科技有限公司 Industrial equipment fault early warning method based on similarity
CN110501154B (en) * 2019-09-05 2020-12-29 国网河北省电力有限公司电力科学研究院 GIS equipment fault detection and positioning method based on MOSVR and boxplot analysis
CN110689203A (en) * 2019-09-30 2020-01-14 国网山东省电力公司电力科学研究院 Self-encoder-based primary fan fault early warning method for thermal power plant
CN110764474B (en) * 2019-10-16 2023-01-31 上海电气集团股份有限公司 Method and system for monitoring running state of equipment
CN112747416B (en) * 2019-10-31 2022-04-05 北京国双科技有限公司 Energy consumption prediction method and device for air conditioning system
CN110991666B (en) * 2019-11-25 2023-09-15 远景智能国际私人投资有限公司 Fault detection method, training device, training equipment and training equipment for model, and storage medium
CN110794799A (en) * 2019-11-28 2020-02-14 桂林电子科技大学 Big data system with fault diagnosis function applied to industrial production
CN110806743A (en) * 2019-12-05 2020-02-18 成都天玙兴科技有限公司 Equipment fault detection and early warning system and method based on artificial intelligence
CN113027696B (en) * 2019-12-24 2022-11-15 新疆金风科技股份有限公司 Fault diagnosis method and device of hydraulic variable pitch system
CN111275331A (en) * 2020-01-20 2020-06-12 张家口卷烟厂有限责任公司 Monitoring method and device for production system
CN111563685B (en) * 2020-05-09 2022-03-08 国网江苏省电力有限公司 Power generation equipment state early warning method based on auto-associative kernel regression algorithm
CN111814849B (en) * 2020-06-22 2024-02-06 浙江大学 DA-RNN-based wind turbine generator set key component fault early warning method
CN111814848B (en) * 2020-06-22 2024-04-09 浙江大学 Self-adaptive early warning strategy design method for temperature faults of wind turbine generator
CN111783486B (en) * 2020-06-24 2023-08-22 中国工商银行股份有限公司 Maintenance early warning method and device for card reader equipment
CN111767275B (en) * 2020-06-28 2024-04-19 北京林克富华技术开发有限公司 Data processing method and device and data processing system
CN112067335A (en) * 2020-09-03 2020-12-11 华能国际电力股份有限公司玉环电厂 Power plant blower fault early warning method based on multivariate state estimation
CN112036089A (en) * 2020-09-03 2020-12-04 华能国际电力股份有限公司玉环电厂 Coal mill fault early warning method based on DPC-MND and multivariate state estimation
CN112231849B (en) * 2020-11-09 2023-03-10 北京国信会视科技有限公司 Axle temperature fault detection method based on NEST and SPRT fusion algorithm
CN112629585A (en) * 2020-12-02 2021-04-09 三门核电有限公司 Equipment on-line monitoring method and device based on multi-dimensional parameter estimation
CN112633561A (en) * 2020-12-09 2021-04-09 北京名道恒通信息技术有限公司 Production risk intelligent prediction early warning method based on industrial big data
CN112611971B (en) * 2020-12-23 2021-10-15 东北大学 Networked direct current motor anomaly detection method based on data driving
CN112686389A (en) * 2020-12-25 2021-04-20 中能融安(北京)科技有限公司 Estimation method and estimation device for optimal value of equipment parameter
CN112668200B (en) * 2021-01-06 2023-08-29 西安理工大学 Special equipment safety analysis method and system
CN113011656B (en) * 2021-03-22 2022-08-02 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Power station auxiliary machine fault early warning method and system
CN112948163B (en) * 2021-03-26 2023-09-19 中国航空无线电电子研究所 Method for evaluating influence of equipment on functional failure based on BP neural network
CN113219939A (en) * 2021-04-07 2021-08-06 山东润一智能科技有限公司 Equipment fault prediction method and system based on residual autoregression
CN113420954A (en) * 2021-05-08 2021-09-21 中国电建集团华东勘测设计研究院有限公司 Engineering management service informatization method based on mechanism model
CN113110402B (en) * 2021-05-24 2022-04-01 浙江大学 Knowledge and data driven large-scale industrial system distributed state monitoring method
CN113657454B (en) * 2021-07-23 2024-02-23 杭州安脉盛智能技术有限公司 Nuclear power rotating machinery state monitoring method based on autoregressive BiGRU
CN113777908B (en) * 2021-08-09 2023-11-21 杭州集益科技有限公司 Control signal optimization method for multiple redundancy uncertain measurement parameters
CN113433917A (en) * 2021-08-11 2021-09-24 内蒙古京隆发电有限责任公司 DCS (distributed control system) for power plant and control method
CN113673600B (en) * 2021-08-23 2024-02-02 中海石油气电集团有限责任公司 Industrial signal abnormality early warning method, system, storage medium and computing device
CN113743531A (en) * 2021-09-14 2021-12-03 华润电力技术研究院有限公司 Equipment working condition early warning method and related device
CN113915153A (en) * 2021-09-30 2022-01-11 山东浪潮通软信息科技有限公司 Method, system, equipment and storage medium for detecting abnormality of mine ventilator
CN113984114B (en) * 2021-10-18 2022-12-06 大连理工大学 Method for diagnosing abnormality of underwater structure of ocean floating platform
CN113878214B (en) * 2021-12-08 2022-03-25 苏芯物联技术(南京)有限公司 Welding quality real-time detection method and system based on LSTM and residual distribution
CN114152880B (en) * 2022-02-08 2022-04-12 湖南大学 Soft package battery sensor fault online detection method
CN115059634B (en) * 2022-06-14 2023-04-18 重庆英科铸数网络科技有限公司 Fault diagnosis method and device for air blowing equipment and electronic equipment
CN115169650B (en) * 2022-06-20 2022-11-22 四川观想科技股份有限公司 Equipment health prediction method for big data analysis
CN115795999B (en) * 2022-10-26 2023-08-01 国网新源控股有限公司 Early warning method for abnormal performance of long-term service pumped storage unit
CN116049654B (en) * 2023-02-07 2023-10-13 北京奥优石化机械有限公司 Safety monitoring and early warning method and system for coal preparation equipment
CN116861164A (en) * 2023-05-08 2023-10-10 华电电力科学研究院有限公司 Turbine operation fault monitoring system
CN116384980B (en) * 2023-05-25 2023-08-25 杭州青橄榄网络技术有限公司 Repair reporting method and system

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010011918A2 (en) * 2008-07-24 2010-01-28 University Of Cincinnati Methods for prognosing mechanical systems
CN101930486B (en) * 2010-07-12 2012-10-17 沈阳工业大学 Device and method for predicating fan load index of wind powder plant
CN102331772B (en) * 2011-03-30 2013-03-27 浙江省电力试验研究院 Method for carrying out early warning of abnormal superheated steam temperature and fault diagnosis on direct current megawatt unit
CN103324834B (en) * 2013-04-07 2016-08-17 北京航空航天大学 Mechatronic Systems under a kind of completely cut off data qualification and critical component life-span prediction method thereof
CN103488091A (en) * 2013-09-27 2014-01-01 上海交通大学 Data-driving control process monitoring method based on dynamic component analysis

Also Published As

Publication number Publication date
CN104102773A (en) 2014-10-15

Similar Documents

Publication Publication Date Title
CN104102773B (en) A kind of equipment fault early-warning and state monitoring method
CN107301884B (en) A kind of hybrid nuclear power station method for diagnosing faults
CN103983453B (en) A kind of executing agency of aero-engine and the differentiating method of sensor fault diagnosis
CN104298225B (en) Chemical process unusual service condition causality inference pattern is modeled and graphical representation method
CN110738274A (en) nuclear power device fault diagnosis method based on data driving
KR101065767B1 (en) Online early fault detection and diagnostic method for plant operation
RU2313815C2 (en) Device and method for controlling technical plant, which contains a set of systems, in particular, electric power plant
CN107358347A (en) Equipment cluster health state evaluation method based on industrial big data
CN107835964A (en) Control situation and the reasoning on control
CN107291991B (en) Early defect early warning method for wind turbine generator based on dynamic network sign
JP2009053938A (en) Equipment diagnosing system and equipment-diagnosing method on the basis of multiple model
CN103324155A (en) System monitoring
Li et al. Framework and case study of cognitive maintenance in Industry 4.0
CN116756909A (en) Early warning diagnosis system of thermal power plant based on data model and mechanism model
CN116483054A (en) Industrial robot running state monitoring and early warning system and method
CN117252051A (en) Cable tunnel monitoring and early warning method and system based on digital twinning
Gu et al. Real-time novelty detection of an industrial gas turbine using performance deviation model and extreme function theory
Nikitin et al. Mechatronic modules diagnosis by use of fuzzy sets
Hu et al. Mutual information-based feature disentangled network for anomaly detection under variable working conditions
CN114019935A (en) Real-time detection and diagnosis system based on industrial Internet of things equipment
CN104216397B (en) Failure recognition and detection method for intelligent drive axle system
CN113673600A (en) Industrial signal abnormity early warning method, system, storage medium and computing equipment
CN108092802A (en) The numerical prediction maintenance system and method for ocean nuclear power platform nuclear power unit
CN105279553B (en) A kind of height adds to water system fault degree recognition methods
Zhang Comparison of data-driven and model-based methodologies of wind turbine fault detection with SCADA data

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: ELECTRIC POWER RESEARCH INSTITUTE, STATE GRID SHAN

Effective date: 20141117

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Ding Shugeng

Inventor after: Xu Yang

Inventor after: Li Haibin

Inventor after: An Baijing

Inventor before: Xu Yang

Inventor before: Li Haibin

Inventor before: An Baijing

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: XU YANG LI HAIBIN AN BAIJING TO: DING SHUGENG XU YANG LI HAIBIN AN BAIJING

TA01 Transfer of patent application right

Effective date of registration: 20141117

Address after: Xinluo Avenue high tech Zone of Ji'nan City, Shandong province 250101 silver bearing No. 2008 building B block 5 layer

Applicant after: Shandong Luneng Software Technology Co., Ltd.

Applicant after: Electric Power Research Institute of State Grid Shandong Electric Power Company

Address before: Xinluo Avenue high tech Zone of Ji'nan City, Shandong province 250101 silver bearing No. 2008 building B block 5 layer

Applicant before: Shandong Luneng Software Technology Co., Ltd.

C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Ding Shugeng

Inventor after: Xu Yang

Inventor after: Li Haibin

Inventor after: An Baijing

Inventor before: Ding Shugeng

Inventor before: Xu Yang

Inventor before: Li Haibin

Inventor before: An Baijing

GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 250101 5th floor, block B, Yinhe building, 2008 Xinluo street, high tech Zone, Jinan City, Shandong Province

Patentee after: Shandong luruan Digital Technology Co.,Ltd.

Patentee after: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co.

Address before: 250101 5th floor, block B, Yinhe building, 2008 Xinluo street, high tech Zone, Jinan City, Shandong Province

Patentee before: SHANDONG LUNENG SOFTWARE TECHNOLOGY Co.,Ltd.

Patentee before: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co.