CN104096941A - Semi-automatic welding machine - Google Patents
Semi-automatic welding machine Download PDFInfo
- Publication number
- CN104096941A CN104096941A CN201410356953.1A CN201410356953A CN104096941A CN 104096941 A CN104096941 A CN 104096941A CN 201410356953 A CN201410356953 A CN 201410356953A CN 104096941 A CN104096941 A CN 104096941A
- Authority
- CN
- China
- Prior art keywords
- heater
- solder horn
- display screen
- semi
- automatic welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/021—Flame-heated soldering irons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/027—Holders for soldering irons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention relates to a semi-automatic welding machine. The semi-automatic welding machine comprises a base, a worktable, a heater, a support frame, a cylinder, a holder, solder tip and a heating tube; the worktable, the heater and the support frame are fixed on the base, respectively; the heating tube is connected between the heater and the solder tip; the worktable is used for holding a workpiece to be welded; the cylinder is capable of driving the holder to move back and forth in the up-and-down direction relatively to the holder; a sliding rail extending up and down is arranged between the holder and the support frame; the solder tip is fixed on the holder and capable of moving up and down along with the holder; a temperature controller for controlling the time of heating the solder tip by the heater and the heating temperature is arranged in the heater; the heater is capable of heating the solder tip twice successively so that the solder tip has different temperatures. The semi-automatic welding machine is capable of effectively reducing the heat loss of the solder tip and improving the welding efficiency.
Description
Technical field
The present invention relates to a kind of semi-automatic welding machine and semi-automatic welding method, relate in particular to a kind of semi-automatic welding machine and semi-automatic welding method with heater.
Background technology
Solder technology is as manufacturing traditional handicraft and technology, and the development in commercial Application is in recent years very fast, in traditional welding mostly by manually welding, larger owing to being subject to the impact of human factor, controllability is poor, finally causes the welding quality of product low, and welding efficiency is low.In the automatic field of industrialization, a lot of enterprises are very urgent to the demand of advanced welding equipment.
Summary of the invention
Semi-automatic welding machine and the semi-automatic welding method of a kind of effective reduction thermal losses and raising welding efficiency have been the object of the present invention is to provide.
For realizing aforementioned object, the present invention adopts following technical scheme: a kind of semi-automatic welding machine, it comprises board seat, workbench, heater, bracing frame, cylinder, fixed mount, solder horn and heating tube, described workbench, heater and bracing frame are individually fixed on board seat, described heating tube is connected between heater and solder horn, described heater heats heater by heating tube, workbench is in order to place to-be-welded pieces, described cylinder is fixed on bracing frame, can drive fixed mount to move up and down with respect to bracing frame, between described fixed mount and bracing frame, be provided with the sliding rail of downward-extension, described solder horn is fixed on fixed mount and can follows fixed mount and moves up and down, in described heater, be provided with the time that control heater heats solder horn and control the temperature controller of heating-up temperature, described heater successively twice pair of solder horn heats and makes solder horn have different temperature.
The present invention adopts following technical scheme: a kind of semi-automatic welding method, and it comprises following steps:
(1). a semi-automatic welding machine is provided, it comprises board seat, workbench, heater, bracing frame, cylinder, fixed mount, solder horn and heating tube, described workbench, heater and bracing frame are individually fixed on board seat, described heating tube is connected between heater and solder horn, described workbench is in order to place to-be-welded pieces, described cylinder is fixed on bracing frame, can drive fixed mount to move up and down with respect to bracing frame, between described fixed mount and bracing frame, be provided with the sliding rail of downward-extension, described solder horn is fixed on fixed mount and can follows fixed mount and moves up and down,
(2). operating personnel are positioned over to-be-welded pieces on workbench, and tin silk is placed in the position to be welded of to-be-welded pieces;
(3). operating personnel cross and press a shift knob startup semi-automatic welding machine, and solder horn, under the driving of cylinder, moves down, and meanwhile, heater heats solder horn for the first time by heating tube;
(4). when solder horn touches to-be-welded pieces and tin silk, heater heats for the second time to solder horn, melts tin silk simultaneously and welds; And
(5). welded, solder horn is moved upward to initial position.
In semi-automatic welding machine running of the present invention, heater successively twice pair of solder horn heats, and is heated to be for the first time preheating, is heated to be for the second time transient heating and the moment in solder horn contact to-be-welded pieces and tin silk, melt in time tin silk and complete welding, effectively reduce the thermal losses of solder horn, improve welding efficiency, in addition, semi-automatic welding machine of the present invention simple in structure, stable, the integration by each part, realizes semi-automatic welding.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of semi-automatic welding machine of the present invention.
The specific embodiment
Refer to shown in Fig. 1, semi-automatic welding machine of the present invention comprises a board seat 10, a workbench 20, heater 30, bracing frame 40, cylinder 50, fixed mount 60, solder horn 70 and heating tube 80.Workbench 30, heater 30 and bracing frame 40 are individually fixed on board seat 10, and heating tube 80 is connected between heater 30 and solder horn 70.
Workbench 20 is used for placing the to-be-welded pieces 91 for welding, and it is provided with to regulate the micrometer 21 of to-be-welded pieces 91 left and right and front and back position, guarantees pad and solder horn 70 consistencies from top to bottom of to-be-welded pieces 91.
Heater 30 front end faces are provided with shift knob 31 and some display screens 321, 322, 323, 324, 325, inner side is provided with time controller and temperature controller (not shown), the time that time controller heats for 30 pairs of solder horns 70 of control heater, temperature controller is for controlling the temperature of heating, make solder horn 70 be heated to required temperature, shift knob 31 is used for starting, close the operation of semi-automatic welding machine, each display screen 321, 322, 323, 324, 325 light the state that can show solder horn 70, display screen 321, 322, 323, 324, 325 include normal temperature display screen 321, display screen 322 for the first time heats up, keep for the first time display screen 323, display screen 324 and keep for the second time display screen 325 for the second time heats up, in semi-automatic welding machine running, only has one of them display screen 321, 322, 323, 324, 325 are lit, each display screen 321, 322, 323, 324, 325 are sequentially lit or extinguish.
Cylinder 50 is fixed on bracing frame 40 tops, is connected with fixed mount 60, drives fixed mount 60 to move up and down with respect to bracing frame 40, is provided with the sliding rail 61 of downward-extension between fixed mount 60 and bracing frame 40.
Solder horn 70 is fixed on fixed mount 60, and can follow fixed mount 60, moves up and down.
During semi-automatic welding machine operation of the present invention, loop according to the following steps:
1. operating personnel are positioned over to-be-welded pieces 91 on workbench 30, and tin silk 92 pendulum are in the position to be welded in to-be-welded pieces 91.
2. operating personnel's push switch button 31, normal temperature display screen 321 is lit, solder horn 70 is under the driving of cylinder 50, move down, meanwhile, heater 30 heats for the first time by 80 pairs of solder horns 70 of heating tube, and the display screen 322 that heats up is for the first time lit, after having heated for the first time, keep for the first time display screen 323 to be lit.
3. when solder horn 70 touches to-be-welded pieces 91 and tin silk 92,30 pairs of solder horns 70 of heater heat for the second time, and the display screen 324 that heats up is for the second time lit, after having heated for the second time, keep for the second time display screen 325 to be lit, melt tin silk 92 simultaneously and weld.
4., after having welded, solder horn 70 is moved upward to initial position.
In semi-automatic welding machine running of the present invention, heater 30 successively twice pair of solder horn 70 heats, and is heated to be for the first time preheating, is heated to be for the second time transient heating and the moment with tin silk 92 in solder horn 70 contact to-be-welded pieces 91, melt in time tin silk 92 and complete welding, effectively reduce the thermal losses of solder horn 70, improve welding efficiency, in addition, semi-automatic welding machine of the present invention simple in structure, stable, the integration by each part, realizes semi-automatic welding.
Although be example object, the preferred embodiment of the present invention is disclosed, but those of ordinary skill in the art will recognize, in the situation that not departing from by the disclosed scope and spirit of the present invention of appending claims, various improvement, increase and replacement are possible.
Claims (7)
1. a semi-automatic welding machine, it comprises board seat, workbench, heater, bracing frame, cylinder, fixed mount, solder horn and heating tube, described workbench, heater and bracing frame are individually fixed on board seat, described heating tube is connected between heater and solder horn, described heater heats heater by heating tube, workbench is in order to place to-be-welded pieces, it is characterized in that: described cylinder is fixed on bracing frame, can drive fixed mount to move up and down with respect to bracing frame, between described fixed mount and bracing frame, be provided with the sliding rail of downward-extension, described solder horn is fixed on fixed mount and can follows fixed mount and moves up and down, in described heater, be provided with the time that control heater heats solder horn and control the temperature controller of heating-up temperature, described heater successively twice pair of solder horn heats and makes solder horn have different temperature.
2. semi-automatic welding machine according to claim 1, it is characterized in that: described heater has the some display screens of demonstration solder horn in different conditions, described display screen comprise normal temperature display screen, for the first time heat up display screen, keep display screen, heat up display screen and keep for the second time display screen for the second time for the first time, each display screen is sequentially lit or extinguishes.
3. semi-automatic welding machine according to claim 1, is characterized in that: described workbench is provided with the micrometer that regulates to-be-welded pieces left and right and front and back position.
4. semi-automatic welding machine according to claim 1, is characterized in that: described cylinder is fixed on bracing frame top.
5. a semi-automatic welding method, it comprises following steps:
(1). a semi-automatic welding machine is provided, it comprises board seat, workbench, heater, bracing frame, cylinder, fixed mount, solder horn and heating tube, described workbench, heater and bracing frame are individually fixed on board seat, described heating tube is connected between heater and solder horn, described workbench is in order to place to-be-welded pieces, described cylinder is fixed on bracing frame, can drive fixed mount to move up and down with respect to bracing frame, between described fixed mount and bracing frame, be provided with the sliding rail of downward-extension, described solder horn is fixed on fixed mount and can follows fixed mount and moves up and down,
(2). operating personnel are positioned over to-be-welded pieces on workbench, and tin silk is placed in the position to be welded of to-be-welded pieces;
(3). operating personnel press a shift knob and start semi-automatic welding machine, and solder horn, under the driving of cylinder, moves down, and meanwhile, heater heats solder horn for the first time by heating tube;
(4). when solder horn touches to-be-welded pieces and tin silk, heater heats for the second time to solder horn, melts tin silk simultaneously and welds; And
(5). welded, solder horn is moved upward to initial position.
6. semi-automatic welding method according to claim 5, is characterized in that: be describedly heated to be and preheat for the first time, second is heated to be transient heating.
7. semi-automatic welding method according to claim 5, it is characterized in that: described heater has the some display screens of demonstration solder horn in different conditions, described display screen comprise normal temperature display screen, for the first time heat up display screen, keep display screen, heat up display screen and keep for the second time display screen for the second time for the first time, each display screen is sequentially lit or extinguishes.
Priority Applications (1)
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CN201410356953.1A CN104096941A (en) | 2014-07-24 | 2014-07-24 | Semi-automatic welding machine |
Applications Claiming Priority (1)
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CN201410356953.1A CN104096941A (en) | 2014-07-24 | 2014-07-24 | Semi-automatic welding machine |
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CN104096941A true CN104096941A (en) | 2014-10-15 |
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CN201410356953.1A Pending CN104096941A (en) | 2014-07-24 | 2014-07-24 | Semi-automatic welding machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106141356A (en) * | 2016-08-23 | 2016-11-23 | 黄河科技学院 | Stage apparatus quickly changed by circuit board |
CN106141355A (en) * | 2016-08-23 | 2016-11-23 | 黄河科技学院 | The circuit synthesis commissioning jig device of electric iron plumb joint easy to assemble |
CN107159991A (en) * | 2017-06-13 | 2017-09-15 | 广东庄正电子科技股份有限公司 | Automatic tin welding machine |
CN107825011A (en) * | 2017-11-10 | 2018-03-23 | 普尔思(苏州)无线通讯产品有限公司 | A kind of welding system that can control temperature |
CN109016527A (en) * | 2018-08-23 | 2018-12-18 | 深圳市力可兴电池有限公司 | Plastic welding machine for being pre-fixed before the crimping of plastic uptake product |
CN112827883A (en) * | 2021-04-01 | 2021-05-25 | 王丽香 | Intelligent welding device for steel plate |
Citations (5)
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CN201332546Y (en) * | 2008-12-12 | 2009-10-21 | 比亚迪股份有限公司 | FPC flat cable welding machine |
WO2011135737A1 (en) * | 2010-04-28 | 2011-11-03 | 千住金属工業株式会社 | Heating apparatus and cooling apparatus |
CN202861573U (en) * | 2012-09-29 | 2013-04-10 | 厦门宝亿电子科技有限公司 | Welding device for universal serial bus (USB) connecting wire automatic soldering tin machine |
CN103128413A (en) * | 2011-11-25 | 2013-06-05 | 西安中科麦特电子技术设备有限公司 | Moving device of solder tip |
CN204108496U (en) * | 2014-07-24 | 2015-01-21 | 亳州联滔电子有限公司 | Semi-automatic welding machine |
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2014
- 2014-07-24 CN CN201410356953.1A patent/CN104096941A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201332546Y (en) * | 2008-12-12 | 2009-10-21 | 比亚迪股份有限公司 | FPC flat cable welding machine |
WO2011135737A1 (en) * | 2010-04-28 | 2011-11-03 | 千住金属工業株式会社 | Heating apparatus and cooling apparatus |
CN103128413A (en) * | 2011-11-25 | 2013-06-05 | 西安中科麦特电子技术设备有限公司 | Moving device of solder tip |
CN202861573U (en) * | 2012-09-29 | 2013-04-10 | 厦门宝亿电子科技有限公司 | Welding device for universal serial bus (USB) connecting wire automatic soldering tin machine |
CN204108496U (en) * | 2014-07-24 | 2015-01-21 | 亳州联滔电子有限公司 | Semi-automatic welding machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106141356A (en) * | 2016-08-23 | 2016-11-23 | 黄河科技学院 | Stage apparatus quickly changed by circuit board |
CN106141355A (en) * | 2016-08-23 | 2016-11-23 | 黄河科技学院 | The circuit synthesis commissioning jig device of electric iron plumb joint easy to assemble |
CN107159991A (en) * | 2017-06-13 | 2017-09-15 | 广东庄正电子科技股份有限公司 | Automatic tin welding machine |
CN107825011A (en) * | 2017-11-10 | 2018-03-23 | 普尔思(苏州)无线通讯产品有限公司 | A kind of welding system that can control temperature |
CN109016527A (en) * | 2018-08-23 | 2018-12-18 | 深圳市力可兴电池有限公司 | Plastic welding machine for being pre-fixed before the crimping of plastic uptake product |
CN112827883A (en) * | 2021-04-01 | 2021-05-25 | 王丽香 | Intelligent welding device for steel plate |
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Application publication date: 20141015 |