CN104096787A - Concrete reinforcing cage forming machine - Google Patents
Concrete reinforcing cage forming machine Download PDFInfo
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- CN104096787A CN104096787A CN201410321587.6A CN201410321587A CN104096787A CN 104096787 A CN104096787 A CN 104096787A CN 201410321587 A CN201410321587 A CN 201410321587A CN 104096787 A CN104096787 A CN 104096787A
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- stirrup
- swivel mount
- reinforcing cage
- forming machine
- concrete reinforcing
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Abstract
The invention discloses a concrete reinforcing cage forming machine. The concrete reinforcing cage forming machine comprises a movable frame, a rotary frame, a fixed frame, a stirrup unreeling device, a first movable mechanism, a second movable mechanism, a rotary mechanism and a welding manipulator. A first fixed plate is arranged on the movable frame, and the movable frame is driven by the second movable mechanism to do linear movement along an X-axial direction; and a second fixed plate is arranged on the fixed frame, the rotary frame is arranged on the first movable mechanism and further arranged between the first fixed plate and the second fixed plate, the rotary frame is driven by the first movable mechanism to do linear movement along the X-axial direction, the stirrup unreeling device is arranged on the rotary frame and rotates along with the rotary frame, the rotary mechanism drives the rotary frame to rotate, and the welding manipulator is mounted on the first movable mechanism. By the concrete reinforcing cage forming machine with low cost and small occupying space, the reinforcing cage with mesh spiral stirrups is produced, bearing capacity of a concrete column is improved, and production efficiency is high.
Description
Technical field
The present invention relates to engineering machinery field, particularly a kind of concrete reinforcing cage forming machine.
Background technology
As shown in Figure 1, steel reinforcement cage A is by main muscle A1 and the one-way spiral stirrup A2 of longitudinal stress.One-way spiral stirrup A2 is mainly used in the fixedly main muscle A1 of longitudinal stress, prevent the stressed rear lateral deflection of main reinforcement A2 and fixing main reinforce position, improve the fragility that concrete component destroys, form skeleton with main reinforcement A1, guarantee skeleton rigidity, bear the shearing that horizontal load causes, also play the effect of about beam core inner concrete, to improve bearing capacity.
As shown in Figure 2, at present, make the concrete reinforcing cage forming machine of one-way spiral stirrup, by rotary drive mechanism, main muscle fixator 21, main muscle conduit 22, welding manipulator 3, dragging system 4, stirrup unwrapping wire frame 51, stirrup straightener 52, for placing the main muscle bin 6 of main muscle A1, main muscle is accepted separating system 23 etc. and is formed, rotary drive mechanism comprises fixedly rotary drive mechanism 11 and mobile rotary driving machine 12, fixedly rotary drive mechanism 11 is in order to drive main muscle A1 rotation, and mobile rotary drive mechanism can drive main muscle A1 rotation and traveling priority.Stirrup unwrapping wire frame 51 and stirrup straightener 52 are fixing, not with fixedly rotary driving machine formation 11 rotations, fixedly rotary drive mechanism 11 and mobile rotary driving machine 12 drive main muscle A1 rotation and traveling priority, by motor, drive main muscle to accept separating system 23 synchronous rotaries.Main muscle A1 rotation, 51 rotations of stirrup unwrapping wire frame, stirrup A2 is wound around on main muscle A1, goes into one-way spiral stirrup, by welding manipulator 3, stirrup A2 is welded on main muscle A1.The concrete reinforcing cage forming machine floor space of this structure is large, and steel reinforcement cage working (machining) efficiency is low, and cost is high, cannot make the steel reinforcement cage of netted tie hoop.
Summary of the invention
In view of this, the present invention proposes a kind of concrete reinforcing cage forming machine, to solve the problem of the steel reinforcement cage production of netted tie hoop, the problem that minimizing concrete reinforcing cage forming machine cost is high and floor space is large and make efficiency is low.
On the one hand, the invention provides a kind of concrete reinforcing cage forming machine, comprise movable stand, swivel mount, fixed mount, stirrup actinobacillus device, the first travel mechanism, the second travel mechanism, rotating mechanism, welding manipulator; The first fixing plate is installed on movable stand, and movable stand can be along X-direction traveling priority under the driving of the second travel mechanism; The second fixing plate is installed on fixed mount, swivel mount is arranged in the first travel mechanism, and in the first fixing plate and second fixedly between plate, swivel mount can be along X-direction traveling priority under the driving of the first travel mechanism, stirrup actinobacillus device is arranged on swivel mount, stirrup actinobacillus device rotates with swivel mount, and rotating mechanism drives swivel mount rotation, and welding manipulator is arranged on fixed mount.
Further, on the excircle of swivel mount, be provided with gear wheel, rotating mechanism comprises motor and speed reducer and pinion, and motor is connected with the power shaft of reductor, the output shaft of reductor is connected with pinion respectively, and pinion meshes with the gear wheel of swivel mount respectively.
Further, stirrup actinobacillus device comprises stirrup pay off rack and stirrup straightener, and stirrup straightener comprises straightening plate, straightening plate and swivel mount are hinged, and backstay is set on swivel mount, offer arc groove on straightening plate, backstay is positioned at arc groove, and straightening plate is provided with two rows and aligns wheel.
Further, first fixedly plate and second fixedly the circumferencial direction Different Diameter of plate be upwards provided with a plurality of main muscle hole.
Further, comprise control cabinet, control cabinet is controlled motor rotation.
Further, comprise that the first travel mechanism and the second travel mechanism are travelling car.
The present invention proposes a kind of concrete reinforcing cage forming machine, main muscle is fixed, under the driving of movable stand, along X-direction traveling priority, swivel mount drives stirrup to be rotated in the forward, after stirrup forward is wrapped in main muscle and completes, under the effect of the first travel mechanism, drive swivel mount along X-direction traveling priority, swivel mount drives stirrup reverse rotation, and stirrup reverse-winding is at main muscle, positive and negative twice tie hoop is wrapped in the stirrup that main muscle forms netted helical structure, improved the bearing capacity of concrete post.In addition, this concrete reinforcing cage forming machine cost is low and floor space is little, and make efficiency is high.In addition, offer arc groove on straightening plate, rotate straightening plate angle, make stirrup pitch adjustable, increased stirrup pitch regulated scope, this structure stirrup pitch regulated is reliable, working stability.In addition, travel mechanism is travelling car, can transport the steel reinforcement cage machining.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is existing reinforcement cage structure schematic diagram;
Fig. 2 is existing concrete reinforcing cage shaping machine structure schematic diagram;
Fig. 3 is concrete reinforcing cage shaping machine structure schematic diagram of the present invention;
Fig. 4 is that the B of Fig. 3 is to view;
Fig. 5 is the stirrup straightener structural representation of Fig. 3.
The specific embodiment
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the present invention can combine mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the present invention in detail.
As shown in Figure 3 and Figure 4, the preferred a kind of concrete reinforcing cage forming machine of the present invention, comprises movable stand 4, swivel mount 3, fixed mount 1, stirrup actinobacillus device 5, the first travel mechanism 2, the second travel mechanism 12, rotating mechanism 7; The first fixing plate 13 is installed on movable stand 4, the second fixing plate 10 is installed on fixed mount 1, first fixedly plate 13 and second fixedly the circumferencial direction Different Diameter of plate 10 be upwards provided with a plurality of main muscle hole.First fixedly plate 13 for fixing main muscle A1 one end, second fixedly plate 10 for placement with support main muscle A1.Movable stand 4 can be along X-direction traveling priority under the driving of the second travel mechanism 12; Main muscle A1 fixedly slides in plate 10 second.First fixedly plate 13 fixedly plate 10 structures are identical with second.
Swivel mount 3 is arranged in the first travel mechanism 2, and first, fixedly plate 13 and second is fixedly between plate 10, and stirrup actinobacillus device 5 is arranged on swivel mount 3, and stirrup actinobacillus device 5 is with swivel mount 3 rotations, and rotating mechanism 7 drives swivel mount 3 rotations.
On the excircle of swivel mount 3, be provided with gear wheel, rotating mechanism 7 comprises motor 72 and reductor 70 and pinion 6, motor 72 is connected with the power shaft of reductor 70, and the output shaft of reductor 70 is connected with pinion 6, and pinion 6 meshes with the gear wheel of swivel mount 3.After motor 72 slows down by reductor 70, output shaft drives 6 rotations of a pinion, and the gear wheel engagement of pinion 6 and swivel mount 3 makes this swivel mount 3 rotations.
As shown in Figure 5, stirrup actinobacillus device 5 comprises stirrup pay off rack 50 and stirrup straightener 51, stirrup straightener 51 comprises straightening plate 511, straightening plate 511 is hinged by bearing pin 11 and swivel mount 3, and backstay 30 is set on swivel mount 3, offers arc groove 512 on straightening plate 511, backstay 30 is positioned at arc groove 512, straightening plate 511 is provided with two rows and aligns wheel 510, and stirrup is positioned at two rows and aligns wheel 510, aligns.Operator can rotate straightening plate 511, by backstay 30 by straightening plate 511 fixedly on swivel mount 3, thereby reach the object that regulates stirrup pitch, increased stirrup pitch regulated scope, this structure stirrup pitch regulated is reliable, working stability.
In order to realize automatic welding, also comprise that, in order to the welding manipulator together with stirrup A2 solid welding by main muscle A1, welding manipulator is fixed in the first travel mechanism 2, and main muscle A1 and stirrup A2 are welded.
In order to facilitate steel reinforcement cage to machine rear transhipment, the second travel mechanism 12 is travelling car, and travelling car is not subject to track restrictions, can move by any direction.Therefore, solved the problem of the steel reinforcement cage transhipment after machining, the muscle cage machining in tow after steel reinforcement cage machines is to deposit position, very easy to use, does not need extra transloading equipment, just can realize, thereby enhance productivity.
In addition, concrete reinforcing cage forming machine of the present invention, also comprises control cabinet, and control cabinet is controlled motor 72 rotations.
A kind of concrete reinforcing cage forming machine course of work of the present invention is as follows: first one end of main muscle A1 is inserted to second fixedly in the main muscle hole of plate 10, then be fixed on first fixedly in plate 13, start concrete reinforcing cage forming machine, movable stand 4 moves along X-direction under the driving of the second travel mechanism 12, motor 72 drives swivel mount 3 rotation clockwise, it is upper that stirrup A2 is wrapped in main muscle A1 clockwise, by welding manipulator, stirrup A2 and main muscle A1 welded.After stirrup A2 is wrapped in clockwise the upper fabrication of reinforcing cage of main muscle A1 and completes, the second travel mechanism 12 stops mobile, the first travel mechanism 2 drives swivel mount 3 along X-direction traveling priority, motor 72 drives counterclockwise rotation of swivel mount 3, it is upper that stirrup A2 is wrapped in main muscle A1 again counterclockwise, by welding manipulator, stirrup A2 and main muscle A1 welded.Be wrapped in twice tie hoop of counter clockwise direction the stirrup that main muscle forms netted helical structure clockwise, improved the bearing capacity of concrete post.After fabrication of reinforcing cage completes, the second travel mechanism 12 is transported to deposit position by steel reinforcement cage.
This concrete reinforcing cage forming machine production efficiency is high, and low cost of manufacture is easy to use, can produce the steel reinforcement cage of netted tie hoop A2, and the steel reinforcement cage of netted tie hoop A2, can improve concrete post bearing capacity.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (6)
1. a concrete reinforcing cage forming machine, it is characterized in that, comprise movable stand (4), swivel mount (3), fixed mount (1), stirrup actinobacillus device (5), the first travel mechanism (2), the second travel mechanism (12), rotating mechanism (7), welding manipulator; The first fixing plate is installed on movable stand (4), and movable stand (4) can be along X-direction traveling priority under the driving of the second travel mechanism (12); The second fixing plate (10) is installed on fixed mount (1), swivel mount (3) is arranged in the first travel mechanism (2), and be positioned at the first fixing plate and second fixedly between plate (10), swivel mount can be along X-direction traveling priority under the driving of the first travel mechanism (2), stirrup actinobacillus device (5) is arranged on swivel mount (3), stirrup actinobacillus device (5) is with swivel mount (3) rotation, and rotating mechanism (7) drives swivel mount (3) rotation; Welding manipulator is arranged in the first travel mechanism (2).
2. concrete reinforcing cage forming machine according to claim 1, it is characterized in that, on the excircle of swivel mount (3), be provided with gear wheel, rotating mechanism (7) comprises motor (72) and reductor (70) and pinion (6), motor (72) is connected with the power shaft of reductor (70), the output shaft of reductor (70) is connected with pinion (6) respectively, and pinion (6) meshes with the gear wheel of swivel mount (3) respectively.
3. concrete reinforcing cage forming machine according to claim 1, it is characterized in that, stirrup actinobacillus device (5) comprises stirrup pay off rack (50) and stirrup straightener (51), stirrup straightener (51) comprises straightening plate (511), straightening plate (511) is hinged with swivel mount (3), backstay (30) is set on swivel mount (3), on straightening plate (511), offer arc groove (512), backstay (30) is positioned at arc groove (512), and straightening plate (511) is provided with two rows and aligns wheel (510).
4. concrete reinforcing cage forming machine according to claim 1, is characterized in that, first fixedly plate and second fixedly the circumferencial direction Different Diameter of plate (10) be upwards provided with a plurality of main muscle hole.
5. according to the concrete reinforcing cage forming machine described in claim 1 to 4 any one, it is characterized in that, comprise control cabinet, control cabinet is controlled motor (72) rotation.
6. according to the concrete reinforcing cage forming machine described in claim 1 to 4 any one, it is characterized in that, comprise that the first travel mechanism (2) and the second travel mechanism (12) are for travelling car.
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| CN201410321587.6A CN104096787A (en) | 2014-07-05 | 2014-07-05 | Concrete reinforcing cage forming machine |
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| CN201410321587.6A CN104096787A (en) | 2014-07-05 | 2014-07-05 | Concrete reinforcing cage forming machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104294837A (en) * | 2014-10-24 | 2015-01-21 | 中建六局土木工程有限公司 | Reinforcement cage stirrup installation construction method achieved through supports |
| CN104308049A (en) * | 2014-07-07 | 2015-01-28 | 曾银娟 | Steel reinforcement cage forming machine |
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN105750458A (en) * | 2016-04-06 | 2016-07-13 | 中国十七冶集团有限公司 | Mounting method of pile foundation steel bar cage efficient maker |
| CN106001322A (en) * | 2016-07-30 | 2016-10-12 | 陕西大润福门业有限公司 | Spiral stirrup continuously and synchronously machining machine and machining method |
| CN106938308A (en) * | 2017-05-03 | 2017-07-11 | 河南永立电力杆塔有限公司 | A kind of cement electric pole fabrication of reinforcing cage device |
| CN106944791A (en) * | 2017-05-23 | 2017-07-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circular steel reinforcement cage and welding equipment |
| CN107097026A (en) * | 2017-05-26 | 2017-08-29 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circular steel reinforcement cage |
| CN108797567A (en) * | 2018-06-22 | 2018-11-13 | 中铁四局集团第三建设有限公司 | Large-diameter reinforcement cage framework forming machine and method |
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| JPS5548438A (en) * | 1978-10-04 | 1980-04-07 | High Frequency Heattreat Co Ltd | Welding method of rotary type spot welder for reinforcing steel cage knitting machine and its device |
| CN201324808Y (en) * | 2008-11-04 | 2009-10-14 | 山东法因数控机械股份有限公司 | Cylindrical steel reinforcement framework numerical control forming machine |
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| CN102489634A (en) * | 2011-12-22 | 2012-06-13 | 建科机械（天津）股份有限公司 | Telescopic bar distribution device for steel bar cage molding machine |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308049A (en) * | 2014-07-07 | 2015-01-28 | 曾银娟 | Steel reinforcement cage forming machine |
| CN104294837A (en) * | 2014-10-24 | 2015-01-21 | 中建六局土木工程有限公司 | Reinforcement cage stirrup installation construction method achieved through supports |
| CN104759564A (en) * | 2015-04-27 | 2015-07-08 | 海盐水泥制管有限公司 | Reinforcement cage forming machine |
| CN105750458A (en) * | 2016-04-06 | 2016-07-13 | 中国十七冶集团有限公司 | Mounting method of pile foundation steel bar cage efficient maker |
| CN105750458B (en) * | 2016-04-06 | 2018-05-11 | 中国十七冶集团有限公司 | A kind of method using efficient maker installation pile foundation steel bar cage |
| CN106001322B (en) * | 2016-07-30 | 2018-06-29 | 刘国政 | Tie hoop continuous synchronization processing machine and processing method |
| CN106001322A (en) * | 2016-07-30 | 2016-10-12 | 陕西大润福门业有限公司 | Spiral stirrup continuously and synchronously machining machine and machining method |
| CN106938308A (en) * | 2017-05-03 | 2017-07-11 | 河南永立电力杆塔有限公司 | A kind of cement electric pole fabrication of reinforcing cage device |
| CN106938308B (en) * | 2017-05-03 | 2018-11-13 | 河南永立电力杆塔有限公司 | A kind of cement electric pole fabrication of reinforcing cage device |
| CN106944791A (en) * | 2017-05-23 | 2017-07-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circular steel reinforcement cage and welding equipment |
| CN106944791B (en) * | 2017-05-23 | 2018-06-05 | 荆门创佳机械科技有限公司 | A kind of tie hoop processing of circle steel reinforcement cage and welding equipment |
| CN107097026B (en) * | 2017-05-26 | 2018-08-14 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circle steel reinforcement cage |
| CN107097026A (en) * | 2017-05-26 | 2017-08-29 | 荆门创佳机械科技有限公司 | A kind of tie hoop welding equipment of circular steel reinforcement cage |
| CN108797567A (en) * | 2018-06-22 | 2018-11-13 | 中铁四局集团第三建设有限公司 | Large-diameter reinforcement cage framework forming machine and method |
| CN108797567B (en) * | 2018-06-22 | 2021-05-14 | 中铁四局集团第三建设有限公司 | Large-diameter reinforcement cage framework forming machine and method |
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