CN104095207A - Automatically-controlled production device for sprouted brown rice and preparation method for brown rice - Google Patents
Automatically-controlled production device for sprouted brown rice and preparation method for brown rice Download PDFInfo
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- CN104095207A CN104095207A CN201410321081.5A CN201410321081A CN104095207A CN 104095207 A CN104095207 A CN 104095207A CN 201410321081 A CN201410321081 A CN 201410321081A CN 104095207 A CN104095207 A CN 104095207A
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- brown rice
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/20—Malt products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Environmental Sciences (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention relates to an automatically-controlled production device for sprouted brown rice and a preparation method for the brown rice. The device comprises an outer container (1) with a funnel-shaped bottom, and an inner container (2) which is held in the outer container (1) and is in a screen outer wall structure. An outer container cover (4) with a sprinkler (3) is arranged at the top of the outer container; a supporting seat (5) for supporting the inner container is arranged at the upper part of the funnel-shaped bottom of the outer container; an electric heater and vent pipes (6) are arranged on the supporting seat (5); air vents are evenly distributed in the side of the vent pipes facing the inner container; the vent pipes (6) are connected with an air pump (7) through pipelines; a water inlet is arranged in the lower part of the funnel-shaped bottom of the outer container and is connected with water inlet equipment through one way of a three-way valve (8); and another way of the three-way valve is connected with the sprinkler (3) through a circulating water pipeline. With the device, the sprouted brown rice is obtained through the following steps: soaking the brown rice, disinfecting the brown rice, cleaning the brown rice, sprouting, inactivating and the like. The device disclosed by the invention achieves automatic control of brown rice sprouting and improves the sprouting quality. The sprouting rate reaches 99%. The device is easy and simple to operate and is labor-saving.
Description
Technical field
The present invention relates to food processing field, specifically the automatic production control device of a kind of sprouted unpolished rice and brown rice preparation method.
Background technology
Sprouted unpolished rice is that brown rice process water, nutrient solution equal solvent are soaked, and under suitable temperature, aeration condition, germination is the sprout of length extremely suitably, thereby has the rice converted products of certain functional component.It is mainly by young shoot and is with the endosperm of kind of skin to form, and is rich in many bioactivators as GABA (GABA), vitamin, trace element etc., is a kind of functional staple food with full nutrition concept, special dietary value.
In brown rice germination process, the accurately regulation and control in good time to moisture, temperature, air, very important to guaranteeing product quality.Current brown rice germination equipment is taked artificial regulatory more, time-consuming taking a lot of work not only, and easily cause error; Brown rice is carried out to the method that sterilizing adopts liquor natrii hypochloritis to soak conventionally, have Fungicide residue, the problem of inconvenient operation.Therefore, the process conditions of brown rice germination process are carried out to programme-control, realize and automatically regulate temperature, timing water circulation, venting in timing manner, regularly sterilization, can guarantee product quality, reduces batch error of product, reduces labour intensity, enhances productivity.
Summary of the invention
The present invention aims to provide a kind of process units for brown rice germination and brown rice preparation method.
Technical solution problem of the present invention adopts following technical scheme:
The automatic production control device of sprouted unpolished rice, its design feature is, comprising one, to have the outer container at the bottom of infundibulate and be contained in outer container be the inner pressurd vessel of screen cloth outer wall construction; The top of described outer container is provided with the outer container lid with spray head, at the bottom of the infundibulate of described outer container, top is provided with for supporting the bearing of inner pressurd vessel, described bearing is provided with electric heater and breather pipe, described breather pipe is evenly equipped with pore towards inner pressurd vessel, and described breather pipe is connected with air pump by pipeline; The infundibulate bottom of described outer container is provided with water inlet, and described water inlet is connected with inlet pipeline by triple valve one tunnel, and the circulating water line of separately leading up to is connected with spray head.
Its design feature of process units of the present invention is also:
Described circulating water pipe route water pipe, water pump form, and described circulation waterway is provided with filter in the inlet pipeline of water pump.
In the pipeline that described air pump is connected with breather pipe, be provided with ozone generator.
Described breather pipe is a plurality of, is meter font and distributes.
Described inner pressurd vessel bottom is provided with bottom that can folding.
The method of sprouted unpolished rice is prepared in utilization as mentioned above device, and its feature is to carry out as follows:
1) soak
To treat that sprouted unpolished rice is contained in inner pressurd vessel, and then from the bottom water inlet of outer container to outer container water filling, make brown rice completely under water, opening electric heater heating, makes brown rice constant temperature in the water of 25-30 ℃ soak 8-12 hour; When soaking, open air pump ventilation; Every 2-4h ventilation 3-5 minute, soaks and finishes, and drains soaked water;
2) sterilizing
Again to injecting clear water in outer container, make the brown rice clear water that submerges, open ozone generator and air pump simultaneously, the ozone that ozone generator is produced is blown into inner pressurd vessel through air pump brown rice is carried out to ozone treatment, ozone treatment 8-10min; After ozone treatment, standing 5-10min, drains water;
3) wash rice
Again in outer container, inject clear water, open the gentle pump of water pump simultaneously, clean 3-5min, drain water;
4) germinate
Again to outer container, inject clear water, make the water surface lower than Inner bottom of the barrel, opening electric heater, making water temperature be controlled at 30-35 ℃, every 2-4h ventilation 10min, spray frequency is every 4h spray 5min, germinating time 12-24 hour;
5) deactivation
By electric heater, make water temperature be controlled at 75-80 ℃, open water pump spray 5-10min;
6) dry
After deactivation, Inner container is taken out, draw off germination parched rice, dry, obtain sprouted unpolished rice.
Described step 1) and step 4) in throughput be every 50-100Kg brown rice ventilation 60L/min; Ozone generating capacity 3-5L/min.Compared with the prior art, beneficial effect of the present invention is embodied in:
1, brown rice germination device of the present invention can complete from immersion, sterilizing, wash whole technical process of rice, germination, deactivation, structure-integrated, saves space.
2, apparatus of the present invention are provided with ozone generator, can carry out ozone sterilization to brown rice, avoid the pollution of chemical sterilization.
3, brown rice preparation method of the present invention, soaks and germination process can regulate brown rice to breathe condition by venting in timing manner, has improved germination quality, and germination percentage reaches 99%, easy and simple to handle, saves labor.
4, brown rice preparation method of the present invention is in germination process, by controlling outer container bottom water temperature, regulates germination temperature, and external environment impact is little, and temperature error is controlled at ± and 1 ℃, save the energy.
Accompanying drawing explanation
Fig. 1 is brown rice germination device structural representation of the present invention.
Fig. 2 is bearing top view of the present invention.
Fig. 3 is outer container lid upward view of the present invention.
Number in the figure: 1 outer container, 2 inner pressurd vessels, 3 spray heads, 4 outer container lids, 5 bearings, 6 breather pipes, 7 air pumps, 8 triple valves, 9 water pipes, 10 water pumps, 11 filters, 12 ozone generators, 13 bottoms, 14 draining valves.
The specific embodiment
Below in conjunction with accompanying drawing, by the specific embodiment, technical solution of the present invention is further explained to explanation.
Embodiment 1
As Figure 1-3, the automatic production control device of sprouted unpolished rice, comprises that one has the outer container 1 at the bottom of infundibulate and is contained in the inner pressurd vessel consisting of stainless (steel) wire 2 in outer container 1; The top of outer container 1 is provided with the outer container lid 4 with spray head 3, at the bottom of the infundibulate of outer container, top is provided with for supporting the bearing 5 of inner pressurd vessel, bearing 5 is provided with electric heater and is a plurality of breather pipes that are connected 6 that meter font distributes, breather pipe is evenly equipped with pore towards inner pressurd vessel, and breather pipe is connected with air pump 7 by pipeline; The infundibulate bottom of outer container is provided with water inlet, and water inlet is connected with water inlet equipment by triple valve 8 one tunnels, and the circulating water line of separately leading up to is connected with spray head.
As shown in Figure 1, circulating water pipe route water pipe 9, water pump 10 form, and circulation waterway is provided with filter 11 in the inlet pipeline of water pump.
As shown in Figure 1, in the pipeline that air pump 10 is connected with breather pipe 6, be provided with ozone generator 12.
For the ease of the handling of brown rice, inner pressurd vessel bottom is provided with bottom that can folding.
In the present embodiment, the duty of electromagnetic heater realizes by existing attemperating unit, and the keying of water pump, air pump is all also to realize by existing circuit control device.
Embodiment 2
The method of sprouted unpolished rice is prepared in utilization as mentioned above device, carries out as follows:
1) soak
To treat that sprouted unpolished rice is contained in inner pressurd vessel, and then from the bottom water inlet of outer container to outer container water filling, make brown rice completely under water, preset soaking temperature, ventilatory frequency, ventilation duration, soak time.Open gauge tap, make brown rice soak 8-12 hour in the water of 25-30 ℃, water temperature keeps constant temperature, temperature fluctuation range ± 1 ℃; When soaking, open air pump ventilation; Ventilatory frequency 2-4h, a 3-5 minute, throughput, by every 50-100Kg brown rice ventilation 60L/min, soaks and finishes acousto-optic hint, drains soaked water;
2) sterilizing
Again to injecting clear water in outer container, make the brown rice water that submerges, open ozone generator and air pump, ozone generating capacity 5L/min, ozone treatment 10min simultaneously; Standing 5-10min, drains water;
3) wash rice
Again in outer container, inject clear water, open the gentle pump of water pump simultaneously, clean 3-5min, drain water;
4) germinate
Again to outer container, inject clear water, make the water surface lower than Inner bottom of the barrel, preset germination temperature, ventilatory frequency, ventilation duration, germinating time.Open gauge tap, make water temperature be controlled at temperature 30-35 ℃, the every 2-4h 10min that ventilates; Throughput is every 4h spray 5min by every 50-100Kg brown rice ventilation 60L/min, spray frequency, and germinating time 12-24 hour, germinates and finish acousto-optic hint;
5) deactivation
By electric heater, make water temperature be controlled at 75-80 ℃, circulated sprinkling 5-10min fetches boiling water;
6) dry
After deactivation, Inner container is taken out, draw off germination parched rice, dry, obtain sprouted unpolished rice.
Claims (7)
1. the automatic production control device of sprouted unpolished rice, is characterized in that, comprising one, to have the outer container (1) at the bottom of infundibulate and be contained in outer container (1) be the tubbiness inner pressurd vessel (2) of screen cloth outer wall construction; The top of described outer container is provided with the outer container lid (4) of band spray head (3), at the bottom of the infundibulate of described outer container, top is provided with the bearing (5) for supporting inner pressurd vessel, described bearing (5) is provided with electric heater and breather pipe (6), described breather pipe is evenly equipped with pore towards inner pressurd vessel, and described breather pipe (6) is connected with air pump (7) by pipeline; The infundibulate bottom of described outer container is provided with water inlet, and described water inlet is connected with water inlet equipment by triple valve (8) one tunnels, and the circulating water line of separately leading up to is connected with spray head (3).
2. the automatic production control device of a kind of sprouted unpolished rice according to claim 1, it is characterized in that, described circulating water pipe route water pipe (9), water pump (10) form, and described circulation waterway is provided with filter (11) in the inlet pipeline of water pump.
3. the automatic production control device of a kind of sprouted unpolished rice according to claim 1, is characterized in that, in the pipeline that described air pump (7) is connected with breather pipe (6), is provided with ozone generator (12).
4. the automatic production control device of a kind of sprouted unpolished rice according to claim 1, is characterized in that, described breather pipe (6) is a plurality of, is meter font and distributes.
5. the automatic production control device of a kind of sprouted unpolished rice according to claim 1, is characterized in that, described inner pressurd vessel bottom is provided with bottom that can folding.
6. utilize device described in claim 1 to prepare a method for sprouted unpolished rice, it is characterized in that carrying out as follows:
1) soak
To treat that sprouted unpolished rice is contained in inner pressurd vessel, and then from the bottom water inlet of outer container to outer container water filling, make brown rice completely under water, opening electric heater heating, makes brown rice constant temperature in the water of 25-30 ℃ soak 8-12 hour; When soaking, open air pump ventilation; Every 2-4h ventilation 3-5 minute, soaks and finishes, and drains soaked water;
2) sterilizing
Again to injecting clear water in outer container, make the brown rice clear water that submerges, open ozone generator and air pump simultaneously, the ozone that ozone generator is produced is blown into inner pressurd vessel through air pump brown rice is carried out to ozone treatment, ozone treatment 8-10min; After ozone treatment, standing 5-10min, drains water;
3) wash rice
Again in outer container, inject clear water, open the gentle pump of water pump simultaneously, clean 3-5min, drain water;
4) germinate
Again to outer container, inject clear water, make the water surface lower than Inner bottom of the barrel, opening electric heater, making water temperature be controlled at 30-35 ℃, every 2-4h ventilation 10min, spray frequency is every 4h spray 5min, germinating time 12-24 hour;
5) deactivation
By electric heater, make water temperature be controlled at 75-80 ℃, open water pump spray 5-10min;
6) dry
After deactivation, Inner container is taken out, draw off germination parched rice, dry, obtain sprouted unpolished rice.
7. the method for preparing sprouted unpolished rice according to claim 6, is characterized in that, described step 1) and step 4) in throughput be every 50-100Kg brown rice ventilation 60L/min; Ozone generating capacity 3-5L/min.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510760217.7A CN105494068B (en) | 2014-07-07 | 2014-07-07 | A kind of sprouted unpolished rice preparation method |
| CN201410321081.5A CN104095207B (en) | 2014-07-07 | 2014-07-07 | A kind of automatic production control device of sprouted unpolished rice and brown rice preparation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410321081.5A CN104095207B (en) | 2014-07-07 | 2014-07-07 | A kind of automatic production control device of sprouted unpolished rice and brown rice preparation method |
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| CN201510760217.7A Division CN105494068B (en) | 2014-07-07 | 2014-07-07 | A kind of sprouted unpolished rice preparation method |
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| CN104095207A true CN104095207A (en) | 2014-10-15 |
| CN104095207B CN104095207B (en) | 2016-04-27 |
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| CN201410321081.5A Active CN104095207B (en) | 2014-07-07 | 2014-07-07 | A kind of automatic production control device of sprouted unpolished rice and brown rice preparation method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107535850A (en) * | 2017-10-26 | 2018-01-05 | 安徽燕之坊食品有限公司 | A kind of brown rice germination device |
| WO2018166383A1 (en) * | 2017-03-16 | 2018-09-20 | 刘家齐 | Brown rice germinating machine and brown rice germinating method |
| CN113349337A (en) * | 2021-06-23 | 2021-09-07 | 无锡御糖食品科技有限公司 | Germinated brown rice and production method thereof |
| CN115413762A (en) * | 2022-09-14 | 2022-12-02 | 安徽燕之坊食品有限公司 | Preparation method of germinated brown rice |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106107541A (en) * | 2016-06-29 | 2016-11-16 | 上海膳元生物科技有限公司 | The processing method of a kind of lift grain nutrient content and device |
| CN106576498A (en) * | 2016-12-23 | 2017-04-26 | 四川大农和农业开发有限公司 | Production method of germinated brown rice and application thereof |
| CN106722163A (en) * | 2017-01-12 | 2017-05-31 | 永吉县鑫丰种植农民专业合作社 | A kind of paddy husking brown rice processing method |
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| CN115413762A (en) * | 2022-09-14 | 2022-12-02 | 安徽燕之坊食品有限公司 | Preparation method of germinated brown rice |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104095207B (en) | 2016-04-27 |
| CN105494068A (en) | 2016-04-20 |
| CN105494068B (en) | 2018-07-24 |
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