CN104094730A - Leaf peeling and tip cutting device for sugarcane - Google Patents
Leaf peeling and tip cutting device for sugarcane Download PDFInfo
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- CN104094730A CN104094730A CN201410329891.5A CN201410329891A CN104094730A CN 104094730 A CN104094730 A CN 104094730A CN 201410329891 A CN201410329891 A CN 201410329891A CN 104094730 A CN104094730 A CN 104094730A
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- stripping roller
- roller group
- leave stripping
- sugarcane
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Abstract
The invention discloses a leaf peeling and tip cutting device for sugarcane and relates to the technical field of sugarcane cutting machine manufacture. The device comprises a plurality of conveying roller groups and a plurality of straight leaf peeling roller groups, which are mounted on a frame at intervals; each conveying roller group is provided with an upper conveying roller and a lower conveying roller and a sugarcane conveying channel arranged between the two conveying rollers; each straight leaf peeling roller group comprises an upper leaf peeling roller and a lower leaf peeling roller which are arranged on the upper and lower side of the sugarcane conveying channel, and the a plurality of the straight leaf peeling roller groups, a plurality of inclined leaf peeling roller groups and a tip cutter are arranged between the adjacent conveying roller groups sequentially on the frame. Compared with the prior art, the device has the advantages that the straight leaf peeling roller groups and the inclined leaf peeling roller groups rub and scrape sugarcane leaves from different directions, and the leaf sheaths are scraped completely; the tip cutter mounted between two conveying roller groups cuts the sugarcane tips, and the tips and stems are separated completely.
Description
Technical field
The present invention relates to cane harvester manufacturing technology field, especially a kind of peeling leaves of sugarcane for whole stalk type cane harvesting machine tip device that breaks.
Background technology
Sugarcane top is mainly comprised of blade and leaf sheath, and leaf sheath is wrapped on sugarcane stem, and blade is connected on leaf sheath and is hanging like, and the sugarcane tip refers to the tender joint of sugarcane afterbody.The operation that whole stalk type cane harvesting machine will carry out operation after to sugarcane harvesting mainly contains two, and the first is shelled leaf operation to sugarcane, and it two is that sugarcane is carried out to the excision of the sugarcane tip; The cane harvester having on the market is at present that sugar cane peeling device and topper cutter are located at respectively on whole stalk type cane harvesting machine, and some cane harvesters are not separately established topper cutter, and directly by the leave stripping roller group on sugar cane peeling device, its sugarcane tip are excised.There is a kind of sugar cane peeling device, this sugar cane peeling device includes and replaces rack-mounted a plurality of conveying roller group and a plurality of straight leave stripping roller group, and described in each, conveying roller group all has two conveying rollers set up and down and is located at the sugarcane transfer passage between described two described conveying rollers; Described in each, straight leave stripping roller group all has upper leave stripping roller and the lower leave stripping roller that is located at respectively the upper and lower both sides of described sugarcane transfer passage, these leave stripping roller include a plurality of positioning disks that are located on mandrel and are contained in the flake group being connected in series by screw rod by polylith disleave sheet on described positioning disk, and every described positioning disk and described mandrel axis are vertical setting; Closely described in each, leave stripping roller place is equipped with broken leaf roller; Described in each, conveying roller group is connected with independently drive motors respectively with leave stripping roller group described in each.In use there is following deficiency in this sugar cane peeling device: 1, owing to only having configured straight leave stripping roller group, when the upper and lower leave stripping roller of straight leave stripping roller group is shelled leaf to sugarcane, straight leave stripping roller group can only sugarcane top be crumpled, be torn and scrape along a direction from, because leaf sheath is closely wrapped on sugarcane stem, cause leaf sheath to peel off unclean; 2,, because the excision operation of the sugarcane sugarcane tip is carried out in the process of stripping leaf by leave stripping roller group, there will be the phenomenon that the sugarcane tip cannot be separated with sugarcane stem.
Summary of the invention
Technical problem to be solved by this invention is to provide the disconnected tip device of a kind of peeling leaves of sugarcane, with solve the leaf sheath of existing sugar cane peeling device peel off totally cannot be separated with sugarcane stem with the sugarcane tip problem.
In order to address the above problem, the technical solution used in the present invention is: this peeling leaves of sugarcane tip device that breaks, include and replace rack-mounted a plurality of conveying roller group and a plurality of straight leave stripping roller group, described conveying roller group has two conveying rollers set up and down and is located at two sugarcane transfer passages between described conveying roller; Described in each, straight leave stripping roller group has upper leave stripping roller and the lower leave stripping roller that is arranged on the upper and lower both sides of described sugarcane transfer passage, and described frame is disposed with respectively a plurality of straight leave stripping roller groups, a plurality of oblique leave stripping roller group and disconnected tip device between adjacent described conveying roller group;
Described oblique leave stripping roller group comprises that all having interval is located at the oblique stripping leaf top roll of polylith positioning disk on described mandrel and tiltedly shells leaf lower roll, described in polylith on the described mandrel of described oblique stripping leaf top roll and described oblique stripping leaf lower roll, positioning disk is opposite tilt setting, and positioning disk is opposite tilt setting described in the polylith on the described mandrel of two described oblique stripping leaf top rolls of adjacent and two described oblique stripping leaf lower rolls of adjacent; Described in these, the angle of positioning disk and described mandrel axis is angle a, and angle a is 30 °～60 °; Described oblique stripping leaf top roll and described oblique stripping leaf lower roll are connected with a joggle by gear respectively, between adjacent described oblique leave stripping roller group, by machine driving, connect, described in one of them, tiltedly the described oblique stripping leaf top roll of leave stripping roller group is connected with the first electromotor by machine driving;
Described disconnected tip device comprises two profile of tooth rotors that are arranged on the upper and lower both sides of described sugarcane transfer passage, described in each, profile of tooth rotor includes rotating shaft and is sleeved on the profile of tooth mounting disc that polylith outer rim in described rotating shaft is distributed with a plurality of radial teeth, between adjacent two described profile of tooth mounting discs, be provided with profile of tooth dividing plate, described in each, in the radial teeth of profile of tooth mounting disc, all offer radial slot, in described radial slot, disconnected tip cutter is equipped with in activity, between described disconnected tip cutter and described radial slot, is provided with spring; A plurality of radial teeth in the described profile of tooth mounting disc of two described profile of tooth rotors are to stagger and arrange and be connected with a joggle by gear, and described in one of them, profile of tooth rotor is connected with the second electromotor by machine driving.
In the disconnected tip device technique scheme of above-mentioned peeling leaves of sugarcane, technical scheme can also be more specifically: on described positioning disk, being circle distribution has a plurality of de-vane group, described in each, de-vane group all has the polylith disleave sheet installing by pin, and the described de-vane group on adjacent described positioning disk is the setting of staggering; Described disleave sheet comprises knife face portion and the knife back portion that is provided with zigzag cutting edge, and described positioning disk is provided with limit spring sheet in knife face portion one side, and the direction that the knife face portion of described disleave sheet faces is described mandrel direction of rotation.
Further, on described disconnected tip cutter, be provided with spacing slotted hole, described disconnected tip cutter is connected with described profile of tooth dividing plate by the bearing pin being installed on its spacing slotted hole.
Further, the described upper leave stripping roller of described straight leave stripping roller group and described lower leave stripping roller are all connected with a joggle by gear, between adjacent described straight leave stripping roller group, by machine driving, connect, described in one of them, the described upper leave stripping roller of straight leave stripping roller group is connected with three-motor by machine driving;
Described straight leave stripping roller group and described oblique leave stripping roller group are two, and the described straight leave stripping roller group of the place ahead one side and the described straight leave stripping roller group of described oblique leave stripping roller group and rear one side and the speed reducing ratio of described oblique leave stripping roller group are 2.5～3.
The place ahead of indication of the present invention is the direction from the disconnected tip device of straight leave stripping roller group sensing as shown in Figure 1.
Owing to having adopted technique scheme, the present invention compared with prior art has following beneficial effect:
1, the present invention includes and replaced rack-mounted a plurality of conveying roller group and a plurality of straight leave stripping roller group, conveying roller group has two conveying rollers set up and down and is located at two sugarcane transfer passages between conveying roller; Each straight leave stripping roller group has upper leave stripping roller and the lower leave stripping roller that is arranged on the upper and lower both sides of sugarcane transfer passage, and frame is disposed with respectively a plurality of straight leave stripping roller groups, a plurality of oblique leave stripping roller group and disconnected tip device between adjacent conveying roller group; By a plurality of straight leave stripping roller groups and a plurality of oblique leave stripping roller group from different directions sugarcane top is crumpled and is scraped from, leaf sheath is provoked and is pushed, leaf sheath is provoked to depart from the consolidation of sugarcane stem is wrapped up, and leaf sheath is easily peeled off from cane, leaf sheath is peeled off totally; The disconnected tip device being contained between two conveying roller groups breaks sugarcane tip top to excise, and the sugarcane tip is separated with sugarcane stem thoroughly.
2, disconnected tip device comprises two profile of tooth rotors that are arranged on the upper and lower both sides of sugarcane transfer passage, each profile of tooth rotor includes rotating shaft and is sleeved on the profile of tooth mounting disc that polylith outer rim in rotating shaft is distributed with a plurality of radial teeth, in the radial teeth of each profile of tooth mounting disc, all offer radial slot, in radial slot, disconnected tip cutter is equipped with in activity, between disconnected tip cutter and radial slot, is provided with spring; When sugarcane is middle by two profile of tooth rotors, because the hardness of sugarcane stem is high, the tip cutter that will break pushes up back in radial slot, sugarcane stem be able to by, and the hardness of the sugarcane tip is low, disconnected tip cutter by the disconnected excision in sugarcane tip top, is determined the position of the excision sugarcane tip under the effect of spring force by hardness, sugarcane tip excision position is accurate, increases economic efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the rearview of Fig. 1.
Fig. 3 is the cutaway view at A-A place of Fig. 1.
Fig. 4 is the structural representation of the oblique leave stripping roller in Fig. 3.
Fig. 5 is the cutaway view at C-C place of Fig. 4.
Fig. 6 is the cutaway view at B-B place of Fig. 1.
Fig. 7 is the structural representation of the profile of tooth rotor of the embodiment of the present invention.
Fig. 8 is the structural representation of the profile of tooth mounting disc of the embodiment of the present invention.
Fig. 9 is the structural representation of the disconnected tip cutter of the embodiment of the present invention.
Figure 10 is the structural representation of the profile of tooth dividing plate of the embodiment of the present invention.
Embodiment
Below in conjunction with accompanying drawing embodiment, the invention will be further described:
The disconnected tip device of a kind of peeling leaves of sugarcane as shown in Figure 1 and Figure 2, include four the conveying roller groups and two the straight leave stripping roller groups that are alternately arranged in frame 13, conveying roller group has two conveying rollers 1 set up and down and is located at two sugarcane transfer passages 5 between conveying roller 1, and the conveying roller 1 that is positioned at top is connected with the 4th motor 2 by chain drive; Each straight leave stripping roller group has upper leave stripping roller 3 and the lower leave stripping roller 18 that is arranged on sugarcane transfer passage both sides Shang Xia 5, closely on each, in the frame 13 at leave stripping roller 3 and lower leave stripping roller 18 places, a broken leaf roller 8 is all housed, frame 13 is disposed with respectively two straight leave stripping roller groups, two oblique leave stripping roller groups and disconnected tip device between adjacent conveying roller group; Upper leave stripping roller 3 and the lower leave stripping roller 18 of straight leave stripping roller group are all connected with a joggle by gear, between adjacent straight leave stripping roller group, by machine driving, connect, the upper leave stripping roller of the straight leave stripping roller group of the present embodiment the place ahead one side is connected by chain drive with the lower leave stripping roller of the straight leave stripping roller group of rear one side, its speed reducing ratio is for being 2.5, and wherein the upper leave stripping roller of the straight leave stripping roller group of the place ahead one side is connected with three-motor 4 by chain drive.
Oblique leave stripping roller group as shown in Figure 3, Figure 4 comprises that all having interval is contained in the oblique stripping leaf top roll 6,9 of the upper polylith positioning disk 6-2 of mandrel 6-1 and tiltedly shells leaf lower roll 16,15, and polylith positioning disk 6-2 is contained in mandrel 6-1 above and is welded to connect with mandrel 6-1 by its center borehole jack; In the frame 13 at nearly each oblique stripping leaf top roll and tiltedly stripping leaf lower roll place, a broken leaf roller 8 is all housed, tiltedly the polylith positioning disk 6-2 on the mandrel 6-1 of stripping leaf top roll 6 and oblique stripping leaf lower roll 16 is opposite tilt setting, tiltedly the polylith positioning disk 6-2 on the mandrel 6-1 of stripping leaf top roll 9 and oblique stripping leaf lower roll 15 is opposite tilt setting, polylith positioning disk 6-2 on the mandrel 6-1 of the oblique stripping leaf top roll 6 of adjacent and oblique stripping leaf top roll 9 is opposite tilt setting, and the polylith positioning disk 6-2 on the mandrel 6-1 of the oblique stripping leaf lower roll 16 of adjacent and oblique stripping leaf lower roll 15 is opposite tilt setting; The angle of these positioning disks 6-2 and mandrel 6-1 axis is angle a, and angle a is 30 °; On positioning disk 6-2, being circle distribution has six de-vane group, and each de-vane group all has five disleave sheet 6-4 that install by pin 6-3, and the de-vane group on adjacent positioned dish 6-2 is the setting of staggering; Disleave sheet 6-4 comprises knife face portion and the knife back portion with zigzag cutting edge, and positioning disk 6-2 is equipped with limit spring sheet 6-5 in knife face portion one side, and the direction that the knife face portion of disleave sheet 6-4 faces is mandrel 6-1 direction of rotation, as shown in Figure 5.Tiltedly stripping leaf top roll 6 is connected with a joggle by gear with oblique stripping leaf lower roll 16, tiltedly stripping leaf top roll 9 is connected with a joggle by gear with oblique stripping leaf lower roll 15, between adjacent oblique leave stripping roller group, by machine driving, connect, the oblique stripping leaf top roll 9 of the oblique leave stripping roller group of the present embodiment the place ahead one side is connected by chain drive with the oblique stripping leaf lower roll 15 of the oblique leave stripping roller group of rear one side, its speed reducing ratio is for being 2.5, and wherein the oblique stripping leaf top roll 9 of the oblique leave stripping roller group of the place ahead one side is connected with the first electromotor 7 by chain drive; Holder sugarcane roller 17 is all housed between the oblique leave stripping roller group of rear one side and conveying roller group and between the straight leave stripping roller group of rear one side and conveying roller group.
Disconnected tip device as shown in Figure 6, Figure 7 comprises two the profile of tooth rotors 10,14 that are arranged on sugarcane transfer passage both sides Shang Xia 5, each profile of tooth rotor includes rotating shaft 10-1 and is sleeved on the profile of tooth mounting disc 10-2 that polylith outer rim on rotating shaft 10-1 is distributed with six radial teeth, between adjacent two profile of tooth mounting disc 10-2, profile of tooth dividing plate 10-5 is housed, all profile of tooth mounting disc 10-2 are fixedly connected with by many bolts with profile of tooth dividing plate 10-5, in the radial teeth of each profile of tooth mounting disc 10-2, all have radial slot, as shown in Fig. 8, Figure 10; In radial slot, disconnected tip cutter 10-3 is equipped with in activity, offers spacing slotted hole, as shown in Figure 9 on disconnected tip cutter 10-3; Disconnected tip cutter 10-3 is connected with profile of tooth dividing plate 10-5 by the bearing pin being installed on its spacing slotted hole; Between disconnected tip cutter 10-3 and radial slot, spring 10-4 is housed; A plurality of radial teeth in the profile of tooth mounting disc of upper and lower two profile of tooth rotors 10,14 are to stagger and arrange and be connected with a joggle by gear, and the profile of tooth rotor 10 that is wherein positioned at top is connected with the second electromotor 11 by chain drive.
During work, sugarcane enters sugarcane transfer passage 5 from charging aperture 19, by two straight leave stripping roller groups, two oblique leave stripping roller groups, sugarcane top is peeled off from sugarcane stem, then by disconnected tip device, is broken and excised in sugarcane tip top, peel the sugarcane of sugarcane leaf off and sent by discharging opening 12, operating efficiency is high.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: the angle a of positioning disk 6-2 and mandrel 6-1 axis is 60 °; The straight leave stripping roller group of the straight leave stripping roller group of the place ahead one side and tiltedly leave stripping roller group and rear one side and the tiltedly speed reducing ratio of leave stripping roller group are 3.
All the other features are identical with embodiment 1.
Claims (5)
1. the disconnected tip device of a peeling leaves of sugarcane, include a plurality of conveying roller groups and a plurality of straight leave stripping roller group that are alternately arranged in frame (13), described conveying roller group has two conveying rollers set up and down (1) and is located at the sugarcane transfer passage (5) between two described conveying rollers (1); Described in each, straight leave stripping roller group has upper leave stripping roller (3) and the lower leave stripping roller (18) that is arranged on the upper and lower both sides of described sugarcane transfer passage (5), it is characterized in that: described frame (13) is disposed with respectively a plurality of straight leave stripping roller groups, a plurality of oblique leave stripping roller group and disconnected tip device between adjacent described conveying roller group;
Described oblique leave stripping roller group comprises that all having interval is located at the oblique stripping leaf top roll (6,9) of the upper polylith positioning disk (6-2) of described mandrel (6-1) and tiltedly shells leaf lower roll (16,15), described in polylith on the described mandrel (6-1) of described oblique stripping leaf top roll (6,9) and described oblique stripping leaf lower roll (16,15), positioning disk (6-2) is opposite tilt setting, and positioning disk (6-2) is opposite tilt setting described in the polylith on the described mandrel (6-1) of two described oblique stripping leaf top rolls (6,9) of adjacent and two described oblique stripping leaf lower rolls (16,15) of adjacent; Positioning disk described in these (6-2) is angle a with the angle of described mandrel (6-1) axis, and angle a is 30 °～60 °; Described oblique stripping leaf top roll (6,9) is connected with a joggle by gear respectively with described oblique stripping leaf lower roll (16,15), between adjacent described oblique leave stripping roller group, by machine driving, connect, described in one of them, tiltedly the described oblique stripping leaf top roll of leave stripping roller group is connected with the first electromotor (7) by machine driving;
Described disconnected tip device comprises two profile of tooth rotors (10 that are arranged on the upper and lower both sides of described sugarcane transfer passage (5), 14), described in each, profile of tooth rotor includes rotating shaft (10-1) and is sleeved on the profile of tooth mounting disc (10-2) that polylith outer rim in described rotating shaft (10-1) is distributed with a plurality of radial teeth, between adjacent two described profile of tooth mounting discs (10-2), be provided with profile of tooth dividing plate (10-5), described in each, in the radial teeth of profile of tooth mounting disc (10-2), all offer radial slot, in described radial slot, disconnected tip cutter (10-3) is equipped with in activity, between described disconnected tip cutter (10-3) and described radial slot, be provided with spring (10-4), a plurality of radial teeth in the described profile of tooth mounting disc of two described profile of tooth rotors (10,14) are to stagger and arrange and be connected with a joggle by gear, and described in one of them, profile of tooth rotor is connected with the second electromotor (11) by machine driving.
2. the disconnected tip device of peeling leaves of sugarcane according to claim 1, it is characterized in that: on described positioning disk (6-2), being circle distribution has a plurality of de-vane group, described in each, de-vane group all has the polylith disleave sheet (6-4) installing by pin (6-3), and the described de-vane group on adjacent described positioning disk (6-2) is the setting of staggering; Described disleave sheet (6-4) comprises knife face portion and the knife back portion that is provided with zigzag cutting edge, described positioning disk (6-2) is provided with limit spring sheet (6-5) in knife face portion one side, and the direction that the knife face portion of described disleave sheet (6-4) faces is described mandrel (6-1) direction of rotation.
3. the disconnected tip device of peeling leaves of sugarcane according to claim 1 and 2, it is characterized in that: on described disconnected tip cutter (10-3), be provided with spacing slotted hole, described disconnected tip cutter (10-3) is connected with described profile of tooth dividing plate (10-5) by the bearing pin being installed on its spacing slotted hole.
4. the disconnected tip device of peeling leaves of sugarcane according to claim 1 and 2, it is characterized in that: the described upper leave stripping roller (3) of described straight leave stripping roller group is all connected with a joggle by gear with described lower leave stripping roller (18), between adjacent described straight leave stripping roller group, by machine driving, connect, described in one of them, the described upper leave stripping roller of straight leave stripping roller group is connected with three-motor (4) by machine driving;
Described straight leave stripping roller group and described oblique leave stripping roller group are two, and it is 2.5～3 that the described straight leave stripping roller group of the place ahead one side and the described straight leave stripping roller group of described oblique leave stripping roller group and rear one side and the speed reducing ratio of described oblique leave stripping roller group are.
5. the disconnected tip device of peeling leaves of sugarcane according to claim 3, it is characterized in that: the described upper leave stripping roller (3) of described straight leave stripping roller group is all connected with a joggle by gear with described lower leave stripping roller (18), between adjacent described straight leave stripping roller group, by machine driving, connect, described in one of them, the described upper leave stripping roller of straight leave stripping roller group is connected with three-motor (4) by machine driving;
Described straight leave stripping roller group and described oblique leave stripping roller group are two, and the described straight leave stripping roller group of the place ahead one side and the described straight leave stripping roller group of described oblique leave stripping roller group and rear one side and the speed reducing ratio of described oblique leave stripping roller group are 2.5～3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410329891.5A CN104094730B (en) | 2014-07-11 | 2014-07-11 | Peeling leaves of sugarcane breaks tip device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410329891.5A CN104094730B (en) | 2014-07-11 | 2014-07-11 | Peeling leaves of sugarcane breaks tip device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104094730A true CN104094730A (en) | 2014-10-15 |
| CN104094730B CN104094730B (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410329891.5A Active CN104094730B (en) | 2014-07-11 | 2014-07-11 | Peeling leaves of sugarcane breaks tip device |
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| CN (1) | CN104094730B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110024560A (en) * | 2019-04-15 | 2019-07-19 | 徐州盛斗士生物科技有限公司 | A kind of knurl type sugarcane harvesting stripping leaf ties up minicar |
| CN111887017A (en) * | 2020-08-17 | 2020-11-06 | 朱季华 | Whole sugarcane defoliation tip breaking longitudinal and transverse leaf and stem separating device |
| CN112889471A (en) * | 2021-02-02 | 2021-06-04 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110024560A (en) * | 2019-04-15 | 2019-07-19 | 徐州盛斗士生物科技有限公司 | A kind of knurl type sugarcane harvesting stripping leaf ties up minicar |
| CN110024560B (en) * | 2019-04-15 | 2020-11-24 | 徐州盛斗士生物科技有限公司 | Miniature car is tied up in leaf is shelled in annular knurl formula sugarcane reaping |
| CN111887017A (en) * | 2020-08-17 | 2020-11-06 | 朱季华 | Whole sugarcane defoliation tip breaking longitudinal and transverse leaf and stem separating device |
| CN112889471A (en) * | 2021-02-02 | 2021-06-04 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
| CN112889471B (en) * | 2021-02-02 | 2023-04-11 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104094730B (en) | 2016-03-30 |
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Denomination of invention: Leaf peeling and tip cutting device for sugarcane Effective date of registration: 20190903 Granted publication date: 20160330 Pledgee: Guilin Bank Co., Ltd. Liuzhou Branch Pledgor: Zhu Ji Hua Registration number: Y2019450000010 |
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