CN104084442B - A kind of isomery steel wire and its manufacture device and preparation method for multi-wire saw - Google Patents

A kind of isomery steel wire and its manufacture device and preparation method for multi-wire saw Download PDF

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CN104084442B
CN104084442B CN201410023665.4A CN201410023665A CN104084442B CN 104084442 B CN104084442 B CN 104084442B CN 201410023665 A CN201410023665 A CN 201410023665A CN 104084442 B CN104084442 B CN 104084442B
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isomery
steel wire
predeformation
diameter
wire
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CN104084442A (en
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不公告发明人
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Fundant (changzhou) New Metal Materials Co
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Fundant (changzhou) New Metal Materials Co
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Priority to PCT/CN2014/093154 priority patent/WO2015106610A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D65/00Making tools for sawing machines or sawing devices for use in cutting any kind of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/18Sawing tools of special type, e.g. wire saw strands, saw blades or saw wire equipped with diamonds or other abrasive particles in selected individual positions
    • B23D61/185Saw wires; Saw cables; Twisted saw strips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)
  • Ropes Or Cables (AREA)

Abstract

The present invention relates to a kind of isomery steel wire for multi-wire saw, isomery portion including two groups or more, each isomery portion constitutes by curled portion and twist part, and at grade, the steel wire axis in twist part does not share any plane to the steel wire axis in curled portion;The same group of steel wire axis of the curled portion in isomery portion is in the same plane;Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is 1.01 1.35 times of isomery steel wire average diameter d.It is molded by isomery and forms the stereo multi-dimensinal structure more complicated compared with the structure steel wire of plain bending, and because the presence of isomery distortion and the working hardening produced in isomate process bring structure holding capacity to be lifted simultaneously, therefore cutting performance is further improved compared with traditional structure line under equal kerf loss.Proposed by the present invention optimize product structure and preparation method simultaneously so that isomery steel wire is good balanced up to having caused between maximizing cutting efficiency Improvement and minimizing cutting yield fluctuation risk.

Description

A kind of isomery steel wire and its manufacture device and preparation method for multi-wire saw
Technical field
The present invention relates to a kind of isomery steel wire and its manufacture device and preparation method for multi-wire saw, the steel wire is applicable In hard materials such as multi-wire saw crystalline silicon, carborundum, sapphire, crystals.
Background technology
In most cases, multi-wire saw is, using high intensity steel wire as carrier, to be carried in high-speed motion by steel wire Super hard abrasive, by abrasive material to high hard material(Such as crystalline silicon, carborundum, sapphire, crystal etc.)Carry out rolling and dig grinding to realize Cutting.Which with cutting efficiency it is high, saw kerf is small for cutting, material loss less, cutting accuracy is high, surface quality is good the advantages of turn into The current main mode of production.Wherein, steel wire is used as the carrier for carrying abrasive material, stability and carrying mill in cutting process The ability of material, extremely important effect is played for cutting efficiency and product quality.
Now widely used steel wire is the smooth circular configuration in surface, and it has the prominent advantages that steel wire can be around it The direction for cutting feeding uniformly carries abrasive material, so as to bring the cutting surfaces quality of stabilization.Under normal circumstances, can be by increasing The diameter of steel wire increases the surface area of steel wire, so as to strengthen steel wire carry the ability of abrasive material to improve cutting efficiency, cost be by This can cause the width of saw kerf to increase, so as to bring the increase of material loss in cutting process.The lifting of cutting efficiency can also lead to The modes such as the average grain diameter and corner angle sharpness of increasing abrasive material are crossed to realize.
Almost while multi-wire saw is born, pursue and improve steel wire(Sawline)The effort of abrasive material carrying capacity opened Begin and be continued for so far, can typically be divided three classes:
The first kind is attempt to manufacture coarse steel wire, and the abrasive material for increasing steel wire by the roughness for increasing steel wire surface carries energy Power.Such as JP2007196312 is proposed by way of to steel wire surface jet electrolytic liquid, causes steel wire surface to produce concavo-convex; WO9/12670 then proposes the concepts such as the steel wire that nick chamber steel wire, pressure release surface steel wire, and cross section change along its length; KR2001002689 then describes a kind of annular saw line, and cavity is formed on the annular saw line by way of pressing and carving.Such trial is so far The modern industrializing implementation for not yet being succeeded in multi-wire saw field and application, it is powerful that core reasons are that abrasive material possesses in itself Wear resistance, by the steel wire surface of above-mentioned treatment, can be polished so that at surface soon in cutting process is entered The steel wire of reason is with the smooth steel wire in conventional circular surface there is no any difference.
It is based on carrying out spiral treatment to steel wire that Equations of The Second Kind is attempted.For example, JP2007044841 proposes a kind of base This is circular sawline, and with the flat horizontal surface that the length direction spirality around sawline extends, CN102380915A is essentially The natural extension of above-mentioned concept;US2860862 then proposes to apply spiral deformation twice to the sawline for making flat pattern in advance: Own axes first with the short lay pitch around flat sawline are twisted, and then sawline is twisted with screw type with the longer lay pitch. FR750081 also illustrates the spirality sawline using circular or polygonal crosssection.CN102205563A and CN102765141A is substantially the natural extension of foregoing thinking.JP4057666 then describes a kind of metal sawline, is equally Straight steel wire is become into screw type in advance by the way of twisting, is stretched by drawing-die again afterwards.So far, above-mentioned effort Successful industrializing implementation and application are equally had no in multi-wire saw field, core reasons are that the spiralization of steel wire can not be kept away Need with exempting to twist steel wire, so as to bring torsion internal stress very high to steel wire, and steel wire is more long, reverse Inner stress and get over Height, so as to cause finished product steel wire to produce self strong clot to be inclined to, it is impossible to be applied to multi-wire saw, outstanding behaviours is very Hardly possible completes uniform long range taking-up, and wiring or cannot be difficult on the net in line of cut, even if reluctantly for short distance cutting, As the self-contained internal stress of reversing high of steel wire causes the irregular shake of gauze, lead to not the cutting effect for receiving (Protrusion is presented as that surface line marker is bad with TTV).
3rd class is attempted, and is by way of being bent in one or more planes to steel wire, to manufacture so-called " knot Structure steel wire ".Such as JP2004276207 is also described outside one kind is described with spiral deformation single line or twisted wire State single line or twisted wire is conducted through a pair of cogwheels, so as to form double gauffers of zigzag in single plane.In zigzag wrinkle In pleat, sawline is first bent in a first direction, and second bending and opposite with first direction is then carried out in a second direction(Instead To bending), then the zigzag gauffer of short length is added in long wave spirality by twisted wire and sth. made by twisting again.This kind is attempted Open defect, be that twisted wire structure can cause the practical envelope external diameter of sawline significantly to increase, bring the saw kerf for being difficult to receive to add Additional materials loss wide and corresponding.
3rd class achieves certain application success in attempting, and is that Anselmi tal fibre company passes through Chinese patent A kind of monofilament metal saw wire disclosed in CN100475398C, it has carried out curved in two or more planes to steel wire Song, so as to good effect can be obtained under some specific application environments in the ability for enhancing steel wire carrying abrasive material to a certain degree Really.Have a disadvantage in that, the bending of the sawline is leading with a plane, and the bending of other planes can be by gradually in cutting process The leading plane is redirect to, is ultimately formed substantially only in a sawline for plane internal deformation, so as to cause cutting yield to fluctuate, Simultaneously because the structure holding capacity of the sawline is limited, in the case where cutting path is more long, when line of cut reaches cutting tail end Warp architecture is basic or big portion disappears, and causes the yield for cutting tail end to be declined to a great extent compared with the yield of cutting initiating terminal.To taste Examination solves drawbacks described above, and NV Bekaert SA proposes one kind equivalent to Equations of The Second Kind by CN102528940A(" spiral steel wire ") With the 3rd class(" structure steel wire ")Thinking blended product concept, Basic practice is on a single plane using the embedding gear stung (Or other deformation devices)Bending is made to steel wire, is twisted by steel wire(Around the axis rotational deformation device of steel wire Place plane, or keep plane where deformation device motionless but synchronous rotary retractable bobbin), form spirality steel wire, Zhi Houzai Untwisting is carried out to steel wire(Plane where deformation device is reversely rotated with twist direction, or keeps deformation device place plane motionless But reverse sync rotates retractable bobbin)The torsion internal stress of steel wire is brought due to twisting partly or entirely to discharge.In implementation It was found that, because necessary untwisting, no matter cause the steel wire being made around each in uniformity of axis, or keep in structure Ability aspect, does not produce raising compared with the method that CN100475398C is provided.CN102962901A and CN102310489A are then equal It is, in the notional extension naturally of CN100475398C and CN102528940A, to have no that independent technique is contributed.
With continual cost efficiency effort in industry, multi-wire saw just increasingly uses longer workpiece(Silicon rod Deng), thinner cutting steel wire(0.08mm-0.115mm), cause cutting path constantly to lengthen, further limit to above-mentioned tradition The scope of application of structure lines.
The content of the invention
The technical problem to be solved in the present invention is:The ability that steel wire carries abrasive material in cutting process is improved, while solving The structure steel wire of conventional planar curling is not because structure holding capacity brings by force the problem of cutting afterbody yield downslide risk.
Above-mentioned technical problem, especially outstanding behaviours to reduce saw kerf requirement it is higher, but cutting object simultaneously again it is more long Solar energy crystal silicon section aspect:With the raising of cutting technique level, at present in most cases, used in crystal silicon section The diameter of cutting steel wire, between 0.09mm-0.13mm, per knife, the amount of production silicon chip is higher than 2300, this fine rule/height Tension force/long-range cutting, the structure holding capacity for the traditional structure steel wire of plain bending proposes stern challenge.
The technical solution adopted for the present invention to solve the technical problems is:A kind of isomery steel wire for multi-wire saw,
1) average diameter d is between 0.08mm-0.15mm, with high-carbon steel or high-carbon alloy steel as material;
2) the isomery portion including two groups or more, each isomery portion constitutes by curled portion and twist part, curled portion At grade, the steel wire axis z in twist part does not share any plane to interior steel wire axis z;The same group of volume in isomery portion The steel wire axis z of pars convoluta is in the same plane;
3) the outer tension force of 5 newton is applied to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is that isomery steel wire is averagely straight 1.01-1.35 times of footpath d, the circumscribed enveloping diameter D can be observed by profile projector.
Isomery steel wire of the present invention, application is the precision to reducing kerf loss requirement high hard material higher Cutting, therefore accurate high-carbon steel or high carbon alloy steel wire using itself average diameter between 0.08mm -0.15mm.With plane The traditional structure steel wire of bending is compared, and isomery steel wire increased the twist part for no longer sharing any plane outside plane curling, The stereochemical structure of steel wire is more complicated, band sand ability further enhance, simultaneously as distortion isomery presence and isomery into Working hardening during type, also makes isomery steel wire possess the structure holding capacity stronger compared with traditional structure steel wire.With tradition Structure steel wire similarly, although increase isomery steel wire circumscribed enveloping diameter can improve band sand ability(It is presented as cutting efficiency Lifting), but under typical fine rule/high-tension/long-range cutting combination, excessive circumscribed enveloping diameter also results in isomery steel wire Structure is easy to disappear, and brings the risk that stria and the bad grades of TTV are produced in cutting process to increase(Namely the stabilization of cutting yield Property decline)If the circumscribed enveloping diameter of the isomery steel wire of selection is too small, and it can be brought to compare with sand ability with ordinary straight steel wire Improve not notable enough.Unify to apply the outside of 5 newton in order to more accurately characterize the pattern of isomery line finished product, when measuring it Power, the measurement noise brought because natural shrinking is inclined to excluding isomery steel wire in its natural state.Substantial amounts of experimental evidence Show, depending on the technique in isomery line manufacturing process, equipment and situation of raw materials, and client cutting environment, technique With equipment situation, under foregoing measuring condition, the circumscribed enveloping diameter size D of isomery steel wire has suitable selection space, but typically It is limited between 1.01-1.35 times of isomery steel wire average diameter d.
Solar energy crystal silicon section on practical use in batch certification show, for account at present dominant position with PV800, Based on the types such as MB264, MB271, the polysilicon chip manufacture between 800mm-1000mm long of cutting rod possesses following feature Isomery steel wire is lifted and yield stability holding capacity closest to cutting efficiency in a balanced way:Applying the outer tension force of 5 newton to it When, the circumscribed enveloping diameter of isomery steel wire is between 1.04-1.14 times of isomery steel wire average diameter.
In order that isomery steel wire is in, difference group isomery portion as uniform as possible around the ability that abrasive material is carried using direction of feed Curled portion respectively where plane intersect at the external envelope center line of isomery line.
In order that isomery steel wire is as uniform as possible in the circular ability using direction of feed carrying abrasive material, each group isomery portion After plane where curled portion difference intersects, the adjacent angle of interplanar is equal.The isotropism of steel wire is preferable.
Case hardness is in regularly changing distribution, and the summit in isomery portion or bottom point, or close to summit or bottom point Region reaches local maximum.
For ease of the preparation and selection of raw material, isomery steel wire can carry one or more layers coat of metal or Alloy Plating Layer.The average diameter d of described steel wire includes the thickness of coating.
In order to using three-dimensional distorted-structure elevator belt sand ability, be typically designed same group of isomery portion of isomery steel wire as far as possible Two adjacent vertexs or the distance between two adjacent bottom points less than 200 times of isomery steel wire average diameter d.
A kind of producing device for making above-mentioned isomery steel wire, at least including wire-crossing wheel, to the bus of isomery steel wire at two Implement the pre-deformation mechanism of deformation, in the direction of advance of predeformation steel wire and same around the direction advanced in plane or multiple plane Walk to predeformation steel wire implement plastic deformation isomery shaping mechanism, for pull predeformation steel wire provided by isomery shaping mechanism The drawing driving wheel of enough drawing tension force, take-up constant tension system and take-up, the bus of the isomery steel wire are different to prepare The raw material of structure steel wire.
The pre-deformation mechanism makes the wave height H of predeformation steel wire in each plane in the 105%-300% of bus average diameter Between, the wave height H is the peak and minimum point of the steel wire after predeformation in predeformation plane along steel wire direct of travel shape Into external envelope outline diameter.Pre-deformation mechanism can be pressure roller of the surface with pre-deformed shape, by changing predeformation shape The modes such as the compression distance between shape, pressure roller control the wave height of steel wire predeformation.
In order to ensure the effect of follow-up isomery shaping, while broken string risk when controlling isomery to be molded, preferably predeformation ripple Height is between 150%-200%.
Further to improve the torsion effect to predeformation steel wire in isomery shaping mechanism, the producing device of isomery steel wire Also include the winding wheel before isomery shaping mechanism, and there is folder between the axis of winding wheel and the axis of drawing driving wheel Angle.
Further, specifically, described isomery shaping mechanism is tubular drawing mould, and described tubular drawing mould is at least Calibrating strap including tubular, the calibrating strap internal diameter is less than the diameter of isomery steel wire bus, to ensure in isomery forming process Produce sufficiently large working hardening.
In most cases, above-mentioned tubular drawing mould also includes conical entrance, the internal diameter of the conical entrance by Outer to be gradually reduced in, the internal diameter of calibrating strap is consistent with the minimum diameter of conical entrance.
The isomery shaping mechanism includes a tubular drawing mould, and calibrating strap internal diameter is the 90%-99% of bus diameter, excellent Select 95%-99%.Now, the structural stability of wire and hardness distribution reaches optimal.
The isomery shaping mechanism includes at least two tubular drawing moulds, from the direction that bus enters into take-up, no Calibrating strap internal diameter with tubular drawing mould diminishes successively, and minimum calibrating strap internal diameter is the 90%-99% of bus diameter.Now, gold Structural stability and the hardness distribution for belonging to silk reach most preferably.
Further to improve the torsion effect to predeformation steel wire in isomery shaping mechanism, the producing device of isomery steel wire Also include driving isomery shaping mechanism around the drive device of the sizing zone axis rotation of described tubular drawing mould.
A kind of preparation method of the producing device of described isomery steel wire, at least comprises the following steps:
1) predeformation:By the bus of isomery steel wire by wire-crossing wheel, entering back into pre-deformation mechanism carries out predeformation processing, plus Work goes out the predeformation steel wire in two planes or multiple plane internal deformations, and ensures the wave height H of predeformation steel wire in each plane Between the 105%-300% of bus average diameter, the wave height H is the peak of the steel wire after predeformation in predeformation plane The external envelope outline diameter formed along steel wire direct of travel with minimum point;
2) isomery shaping:Drawing driving wheel pulls the steel wire after predeformation by isomery shaping mechanism, during due to steel The distortion internal stress that line is accumulated in itself, or the extra twisting resistance to steel wire for applying is coordinated by winding wheel and drawing driving wheel, Or twisting resistance is applied to steel wire around the rotation of sizing zone axis by isomery shaping mechanism, predeformation steel wire in direction of advance and Plastic deformation is met with around the direction advanced, isomery steel wire is formed;
3) take-up:Isomery steel wire passes sequentially through take-up constant tension system, take-up and is wound take-up again.
Isomery steel wire for multi-wire saw of the invention, the structure steel wire formd compared with plain bending is molded by isomery More complicated stereo multi-dimensinal structure, and because isomery distortion presence and in isomate process produce working hardening simultaneously Structure holding capacity is brought to be lifted, therefore cutting performance is further improved compared with traditional structure line under equal kerf loss.Simultaneously It is proposed by the present invention to optimize product structure and preparation method so that isomery steel wire is maximizing cutting efficiency Improvement with minimum Reached between change cutting yield fluctuation risk and caused good equilibrium.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is that the steel wire after isomery shaping of the invention carries two structural representations of predeformation plane A and B.
Fig. 2 is the dimensional structure diagram of the isomery steel wire of embodiments of the invention 1-4.
Fig. 3 be embodiments of the invention 1-4 isomery steel wire in isomery portion dimensional structure diagram.
Fig. 4 is the structural representation of the producing device of the isomery steel wire in embodiments of the invention 1.
Fig. 5 is the structural representation of the producing device of the isomery steel wire in embodiments of the invention 2.
Fig. 6 is the structural representation of the producing device of isomery steel wire in embodiments of the invention 3.
Fig. 7 is the structural representation of the producing device of isomery steel wire in embodiments of the invention 4.
Fig. 8 be isomery steel wire of the present invention producing device in drawing cylindrical die structural representation.
In figure:1st, isomery steel wire, 11, twist part, 12 curled portions, 2, wire-crossing wheel, 3, pre-deformation mechanism, 4, isomery forming machine Structure, 41, conical entrance, 42, calibrating strap, 5, take-up constant tension system, 6, take-up, 71, winding wheel, 72, drawing driving wheel, 8th, drive device, A and B, predeformation plane, two adjacent angles of α and β, predeformation interplanar, t, the summit in isomery portion, b, The bottom point in isomery portion, z, steel wire axis, e, external envelope, D, circumscribed enveloping diameter, d, steel wire average diameter, H, wave height in itself.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant with the present invention.
Embodiment 1
First specific embodiment of isomery steel wire of the invention as shown in Figure 2,3:
Including two groups of isomery portions, each isomery portion constitutes by curled portion 12 and twist part 11, the steel wire in curled portion 12 At grade, the steel wire axis z in twist part 11 does not share any plane to axis z;The same group of curled portion in isomery portion 12 Steel wire axis z be presented as in the same plane, in the present embodiment one group of axis z of the curled portion in isomery portion 12 be located at plane A Interior, another group of axis z of the curled portion in isomery portion 12 is located in plane B;It is flat where two groups of difference of the curled portions in isomery portion 12 Face A and B intersect at the external envelope center line of isomery line;Plane A and B where two groups of difference of the curled portions in isomery portion 12 intersect Afterwards, the adjacent angle α of interplanar and β are equal, and the isotropism of steel wire is preferable.
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter 1.01 times of d.
Isomery steel wire 1 is average diameter in the high-carbon steel of 0.08mm and with layer of metal coating.
The distance between two adjacent vertex t or two adjacent bottom point b with group isomery portion are average less than isomery steel wire 1 straight 200 times of footpath d.
There is wear-resisting area in the surface of isomery steel wire, the hardness in wear-resisting area is higher than other regions.The hardness in the wear-resistant area In the summit t or bottom point b in isomery portion, or local maximum is reached close to the region of summit t or bottom point b.
The producing device of the isomery steel wire of making the present embodiment as shown in Figure 4, the device includes several pivot centers Between there is angle, and constantly the wire-crossing wheel 2 of conversion steel wire direction of advance, to steel wire in two orthogonal plane A and B Pre-deformation mechanism 3, the direction of advance in predeformation steel wire and the direction around advance for implementing deformation are synchronous to predeformation steel wire Implement the isomery shaping mechanism 4 of plastic deformation, to pull steel wire that the drawing of enough drawing tension force is provided by isomery shaping mechanism Driving wheel 72, take-up constant tension system 5 and take-up 6.Pre-deformation mechanism 3 makes the wave height H of predeformation steel wire in each plane Be the 105%-110% of bus average diameter, the wave height H be the steel wire after predeformation in predeformation plane peak with most The external envelope outline diameter that low spot is formed along steel wire direct of travel.Pre-deformation mechanism is pressure roller of the surface with pre-deformed shape, By the tooth for changing pre-deformed shape, the i.e. roller surface wave height to control steel wire predeformation high, used in the present embodiment Two groups of pressure rollers, to realize the predeformation in two planes.
Isomery shaping mechanism 4 is a tubular drawing mould, as shown in figure 8, tubular drawing mould includes conical entrance 41 With the calibrating strap 42 of tubular, the internal diameter of conical entrance 41 is gradually reduced from outside to inside, internal diameter and the conical entrance 41 of calibrating strap 42 Minimum diameter it is consistent;The internal diameter of calibrating strap 42 is the 99% of bus diameter.
The preparation method of the isomery steel wire of the present embodiment is made, is comprised the following steps:
A) predeformation:There is angle in straight steel wire, and constantly conversion steel wire advances between sequentially passing through several pivot centers The wire-crossing wheel 2 in direction, entering back into pre-deformation mechanism 3 carries out the predeformation processing of steel wire, processes orthogonal flat at two The predeformation steel wire of deformation in face A and B, the wave height H of predeformation steel wire is the 105%- of bus average diameter wherein in each plane 110%, as shown in figure 1, in waveform symmetrically and evenly in plane A and B;Bus average diameter 0.083mm.
B) isomery shaping:Drawing driving wheel 72 pulls steel wire by isomery shaping mechanism 4, due to the steel wire warp before predeformation The distortion internal stress crossed several wire-crossing wheels 2 and accumulate, predeformation steel wire synchronously meets with direction of advance and around the direction advanced Meet plastic deformation so that the waveform of predeformation steel wire is distorted, simultaneously as working hardening and produce certain surface hard Degree isomery, forms the isomery steel wire 1 with isomery portion as shown in Figure 2,3;
C) take-up:Isomery steel wire 1 passes sequentially through take-up constant tension system 5, take-up 6 and is wound take-up again.
Embodiment 2
Second embodiment of isomery steel wire of the invention as shown in Figure 2,3:
Including two groups of isomery portions, each isomery portion constitutes by curled portion 12 and twist part 11, the steel wire in curled portion 12 At grade, the steel wire axis z in twist part 11 does not share any plane to axis z;The same group of curled portion in isomery portion 12 Steel wire axis z be presented as in the same plane, in the present embodiment one group of axis z of the curled portion in isomery portion 12 be located at plane A Interior, another group of axis z of the curled portion in isomery portion 12 is located in plane B;It is flat where two groups of difference of the curled portions in isomery portion 12 Face A and B intersect at the external envelope center line of isomery line;Plane A and B where two groups of difference of the curled portions in isomery portion 12 intersect Afterwards, the adjacent angle α of interplanar and β are equal, and the isotropism of steel wire is preferable.
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter 1.18 times of d.
Isomery steel wire 1 is average diameter in the high-carbon alloy steel of 0.13mm and with a laminated gold plate.
The distance between two adjacent vertex t or two adjacent bottom point b with group isomery portion are average less than isomery steel wire 1 straight 200 times of footpath d.
There is wear-resisting area in the surface of isomery steel wire, the hardness in wear-resisting area is higher than other regions.The hardness in the wear-resistant area In the summit t or bottom point b in isomery portion, or local maximum is reached close to the region of summit t or bottom point b.
The producing device of the isomery steel wire of making the present embodiment as shown in Figure 5, the device is including wire-crossing wheel 2, to steel wire Implement pre-deformation mechanism 3, the winding wheel 71, the advance side in predeformation steel wire of deformation in two orthogonal plane A and B To the isomery shaping mechanism 4 being synchronously plastically deformed to the implementation of predeformation steel wire with the direction for surrounding advance, for pulling steel wire passes through Isomery shaping mechanism provides the drawing driving wheel 72 of enough drawing tension force, and axis and the drawing driving wheel 72 of winding wheel 71 axle There is angle, take-up constant tension system 5 and take-up 6 between line.Pre-deformation mechanism 3 makes predeformation steel wire in each plane Wave height H is the 190%-200% of bus average diameter, and the wave height H is the highest of the steel wire after predeformation in predeformation plane The external envelope outline diameter that point is formed with minimum point along steel wire direct of travel.Pre-deformation mechanism is that surface carries pre-deformed shape Pressure roller, by the tooth for changing pre-deformed shape, the i.e. roller surface wave height to control steel wire predeformation high, uses in the present embodiment Be two groups of pressure rollers, to realize the predeformation in two planes.
Isomery shaping mechanism 4 is a tubular drawing mould, as shown in figure 8, described tubular drawing mould includes taper The calibrating strap 42 of entrance 41 and tubular, the internal diameter of conical entrance 41 is gradually reduced from outside to inside, the internal diameter of calibrating strap 42 and taper The minimum diameter of entrance 41 is consistent;The internal diameter of calibrating strap 42 is the 90% of bus diameter.
The preparation method of the isomery steel wire of the present embodiment is made, is comprised the following steps:
A) predeformation:There is angle in straight steel wire, and constantly conversion steel wire advances between sequentially passing through several pivot centers The wire-crossing wheel 2 in direction, entering back into pre-deformation mechanism 3 carries out the predeformation processing of steel wire, processes orthogonal flat at two The predeformation steel wire of deformation in face A and B, the wave height H of predeformation steel wire is the 190%- of bus average diameter wherein in each plane 200%, as shown in figure 1, in waveform symmetrically and evenly in plane A and B;Bus average diameter 0.145mm.
B) isomery shaping:Steel wire after preform winds a circle on winding wheel 71, afterwards into isomery shaping mechanism 4, Drawing driving wheel 72 pulls steel wire by isomery shaping mechanism 4, and extra applying is coordinated by winding wheel 71 and drawing driving wheel 72 The twisting resistance to steel wire, predeformation steel wire synchronously meets with plastic deformation in direction of advance and around the direction advanced so that pre- The waveform for deforming steel wire is distorted, simultaneously as working hardening and produce certain case hardness isomery, formed such as Fig. 2,3 The shown isomery steel wire 1 with isomery portion;
C) take-up:Isomery steel wire 1 passes sequentially through take-up constant tension system 5, take-up 6 and is wound take-up again.
Embodiment 3
3rd specific embodiment of isomery steel wire of the invention as shown in Figure 2,3:
Including two groups of isomery portions, each isomery portion constitutes by curled portion 12 and twist part 11, the steel wire in curled portion 12 At grade, the steel wire axis z in twist part 11 does not share any plane to axis z;The same group of curled portion in isomery portion 12 Steel wire axis z be presented as in the same plane, in the present embodiment one group of axis z of the curled portion in isomery portion 12 be located at plane A Interior, another group of axis z of the curled portion in isomery portion 12 is located in plane B;It is flat where two groups of difference of the curled portions in isomery portion 12 Face A and B intersect at the external envelope center line of isomery line;Plane A and B where two groups of difference of the curled portions in isomery portion 12 intersect Afterwards, the adjacent angle α of interplanar and β are equal, and the isotropism of steel wire is preferable.
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter 1.04 times of d.
Isomery steel wire 1 is high-carbon steel of the average diameter in 0.10mm.
The distance between two adjacent vertex t or two adjacent bottom point b with group isomery portion are average less than isomery steel wire 1 straight 200 times of footpath d.
There is wear-resisting area in the surface of isomery steel wire, the hardness in wear-resisting area is higher than other regions.The hardness in the wear-resistant area In the summit t or bottom point b in isomery portion, or local maximum is reached close to the region of summit t or bottom point b.
The producing device of the isomery steel wire of the present embodiment is made as shown in Figure 6, and the device includes wire-crossing wheel 2, steel wire is existed Implement the pre-deformation mechanism 3 of deformation in two orthogonal plane A and B, in the direction of advance of predeformation steel wire and around preceding Synchronously implement the isomery shaping mechanism 4 of plastic deformation to predeformation steel wire, be to pull steel wire to pass through isomery forming machine in the direction entered Structure provides the drawing driving wheel 72 of enough drawing tension force, take-up constant tension system 5 and take-up 6, also including drive isomery into Drive device 8 of the type mechanism around the axis rotation of calibrating strap 42 of described tubular drawing mould.Pre-deformation mechanism 3 puts down each The wave height H of predeformation steel wire is the 120%-128% of bus average diameter in face, and the wave height H is to become in advance in predeformation plane The external envelope outline diameter that the peak of the steel wire after shape is formed with minimum point along steel wire direct of travel.Pre-deformation mechanism is surface Pressure roller with pre-deformed shape, by the tooth for changing pre-deformed shape, the i.e. roller surface ripple to control steel wire predeformation high Height, uses two groups of pressure rollers in the present embodiment, to realize the predeformation in two planes.
Isomery shaping mechanism 4 is two tubular drawing moulds, as shown in figure 8, described tubular drawing mould at least includes The calibrating strap 42 of conical entrance 41 and tubular, the internal diameter of conical entrance 41 is gradually reduced from outside to inside, the internal diameter of calibrating strap 42 with The minimum diameter of conical entrance 41 is consistent.From the direction that bus enters into take-up, the calibrating strap 42 of different tubular drawing moulds Internal diameter diminishes successively, wherein the internal diameter of minimum calibrating strap is the 90% of bus diameter.
The preparation method of the isomery steel wire of the present embodiment is made, is comprised the following steps:
A) predeformation:There is angle in straight steel wire, and constantly conversion steel wire advances between sequentially passing through several pivot centers The wire-crossing wheel 2 in direction, entering back into pre-deformation mechanism 3 carries out the predeformation processing of steel wire, processes orthogonal flat at two The predeformation steel wire of deformation in face A and B, the wave height H of predeformation steel wire is the 120%- of bus average diameter wherein in each plane 128%, as shown in figure 1, in waveform symmetrically and evenly in plane A and B;Bus average diameter 0.115mm.
B) isomery shaping:Drawing driving wheel 72 pulls steel wire by isomery shaping mechanism 4, drive device 8 drive isomery into The rotation of type mechanism 4, by isomery shaping mechanism 4 around sizing zone axis rotation, predeformation steel wire direction of advance and surround The direction of advance synchronously meets with plastic deformation so that the waveform of predeformation steel wire is distorted, simultaneously as working hardening and Certain case hardness isomery is produced, the isomery steel wire 1 with isomery portion as shown in Figure 2,3 is formed;
C) take-up:Isomery steel wire 1 passes sequentially through take-up constant tension system 5, take-up 6 and is wound take-up again.
Embodiment 4
4th specific embodiment of isomery steel wire of the invention as shown in Figure 2,3:
Including two groups of isomery portions, each isomery portion constitutes by curled portion 12 and twist part 11, the steel wire in curled portion 12 At grade, the steel wire axis z in twist part 11 does not share any plane to axis z;The same group of curled portion in isomery portion 12 Steel wire axis z be presented as in the same plane, in the present embodiment one group of axis z of the curled portion in isomery portion 12 be located at plane A Interior, another group of axis z of the curled portion in isomery portion 12 is located in plane B;It is flat where two groups of difference of the curled portions in isomery portion 12 Face A and B intersect at the external envelope center line of isomery line;Plane A and B where two groups of difference of the curled portions in isomery portion 12 intersect Afterwards, the adjacent angle α of interplanar and β are equal, and the isotropism of steel wire is preferable.
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter 1.14 times of d.
Isomery steel wire 1 is average diameter in the high-carbon steel of 0.128mm and with multiple layer metal coating.
The distance between two adjacent vertex t or two adjacent bottom point b with group isomery portion are average less than isomery steel wire 1 straight 200 times of footpath d.
There is wear-resisting area in the surface of isomery steel wire, the hardness in wear-resisting area is higher than other regions.The wear-resistant area
Hardness in the summit t or bottom point b in isomery portion, or reach local maximum close to the region of summit t or bottom point b.
The producing device of the isomery steel wire of making the present embodiment as shown in Figure 7, the device includes several pivot centers Between there is angle, and constantly the wire-crossing wheel 2 of conversion steel wire direction of advance, to steel wire in two orthogonal plane A and B Pre-deformation mechanism 3, the direction of advance in predeformation steel wire and the direction around advance for implementing deformation are synchronous to predeformation steel wire Implement the isomery shaping mechanism 4 of plastic deformation, to pull steel wire that the drawing of enough drawing tension force is provided by isomery shaping mechanism Driving wheel 72, take-up constant tension system 5 and take-up 6.Pre-deformation mechanism 3 makes the wave height H of predeformation steel wire in each plane Be the 140%-153% of bus average diameter, the wave height H be the steel wire after predeformation in predeformation plane peak with most The external envelope outline diameter that low spot is formed along steel wire direct of travel.Pre-deformation mechanism is pressure roller of the surface with pre-deformed shape, By the tooth for changing pre-deformed shape, the i.e. roller surface wave height to control steel wire predeformation high, used in the present embodiment Two groups of pressure rollers, to realize the predeformation in two planes.
Isomery shaping mechanism 4 is three tubular drawing moulds, as shown in figure 8, tubular drawing mould includes conical entrance 41 With the calibrating strap 42 of tubular, the internal diameter of conical entrance 41 is gradually reduced from outside to inside, internal diameter and the conical entrance 41 of calibrating strap 42 Minimum diameter it is consistent.From the direction that bus enters into take-up, the internal diameter of calibrating strap 42 of different tubular drawing moulds becomes successively It is small, wherein the internal diameter of minimum calibrating strap is the 98% of bus diameter.And in three tubular drawing moulds, take-up is entered into from bus Direction on the first two tubular drawing mould be continuous, by first take-up after the two tubular drawing moulds(Do not drawn in Fig. 7 The take-up for going out herein), then enter back into the 3rd tubular drawing mould.
The preparation method of the isomery steel wire of the present embodiment is made, is comprised the following steps:
A) predeformation:There is angle in straight steel wire, and constantly conversion steel wire advances between sequentially passing through several pivot centers The wire-crossing wheel 2 in direction, entering back into pre-deformation mechanism 3 carries out the predeformation processing of steel wire, processes orthogonal flat at two The predeformation steel wire of deformation in face A and B, the wave height H of predeformation steel wire is the 140%- of bus average diameter wherein in each plane 153%, as shown in figure 1, in waveform symmetrically and evenly in plane A and B;Bus average diameter 0.135mm.
B) isomery shaping:Drawing driving wheel 72 pulls steel wire by isomery shaping mechanism 4, due to the steel wire warp before predeformation The distortion internal stress crossed several wire-crossing wheels 2 and accumulate, predeformation steel wire synchronously meets with direction of advance and around the direction advanced Meet plastic deformation so that the waveform of predeformation steel wire is distorted, simultaneously as working hardening and produce certain surface hard Degree isomery, forms the isomery steel wire 1 with isomery portion as shown in Figure 2,3;
C) take-up:Isomery steel wire 1 passes sequentially through take-up constant tension system 5, take-up 6 and is wound take-up again.
Embodiment 5
First specific embodiment of isomery steel wire of the invention as shown in Figure 2,3:
Including two groups of isomery portions, each isomery portion constitutes by curled portion 12 and twist part 11, the steel wire in curled portion 12 At grade, the steel wire axis z in twist part 11 does not share any plane to axis z;The same group of curled portion in isomery portion 12 Steel wire axis z be presented as in the same plane, in the present embodiment one group of axis z of the curled portion in isomery portion 12 be located at plane A Interior, another group of axis z of the curled portion in isomery portion 12 is located in plane B;It is flat where two groups of difference of the curled portions in isomery portion 12 Face A and B intersect at the external envelope center line of isomery line;Plane A and B where two groups of difference of the curled portions in isomery portion 12 intersect Afterwards, the adjacent angle α of interplanar and β are equal, and the isotropism of steel wire is preferable.
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter 1.35 times of d.
Isomery steel wire 1 is average diameter in the high-carbon alloy steel of 0.15mm and with layer of metal coating.
The distance between two adjacent vertex t or two adjacent bottom point b with group isomery portion are average less than isomery steel wire 1 straight 200 times of footpath d.
There is wear-resisting area in the surface of isomery steel wire, the hardness in wear-resisting area is higher than other regions.The hardness in the wear-resistant area In the summit t or bottom point b in isomery portion, or local maximum is reached close to the region of summit t or bottom point b.
The producing device of the isomery steel wire of making the present embodiment as shown in Figure 4, the device includes several pivot centers Between there is angle, and constantly the wire-crossing wheel 2 of conversion steel wire direction of advance, to steel wire in two orthogonal plane A and B Pre-deformation mechanism 3, the direction of advance in predeformation steel wire and the direction around advance for implementing deformation are synchronous to predeformation steel wire Implement the isomery shaping mechanism 4 of plastic deformation, to pull steel wire that the drawing of enough drawing tension force is provided by isomery shaping mechanism Driving wheel 72, take-up constant tension system 5 and take-up 6.Pre-deformation mechanism 3 makes the wave height H of predeformation steel wire in each plane Be the 280%-300% of bus average diameter, the wave height H be the steel wire after predeformation in predeformation plane peak with most The external envelope outline diameter that low spot is formed along steel wire direct of travel.Pre-deformation mechanism is pressure roller of the surface with pre-deformed shape, By the tooth for changing pre-deformed shape, the i.e. roller surface wave height to control steel wire predeformation high, used in the present embodiment Two groups of pressure rollers, to realize the predeformation in two planes.
Isomery shaping mechanism 4 is a tubular drawing mould, as shown in figure 8, tubular drawing mould includes conical entrance 41 With the calibrating strap 42 of tubular, the internal diameter of conical entrance 41 is gradually reduced from outside to inside, internal diameter and the conical entrance 41 of calibrating strap 42 Minimum diameter it is consistent;The internal diameter of calibrating strap 42 is the 95% of bus diameter.
The preparation method of the isomery steel wire of the present embodiment is made, is comprised the following steps:
A) predeformation:There is angle in straight steel wire, and constantly conversion steel wire advances between sequentially passing through several pivot centers The wire-crossing wheel 2 in direction, entering back into pre-deformation mechanism 3 carries out the predeformation processing of steel wire, processes orthogonal flat at two The predeformation steel wire of deformation in face A and B, the wave height H of predeformation steel wire is the 280%- of bus average diameter wherein in each plane 300%, as shown in figure 1, in waveform symmetrically and evenly in plane A and B;Bus average diameter 0.16mm.
B) isomery shaping:Drawing driving wheel 72 pulls steel wire by isomery shaping mechanism 4, due to the steel wire warp before predeformation The distortion internal stress crossed several wire-crossing wheels 2 and accumulate, predeformation steel wire synchronously meets with direction of advance and around the direction advanced Meet plastic deformation so that the waveform of predeformation steel wire is distorted, simultaneously as working hardening and produce certain surface hard Degree isomery, forms the isomery steel wire 1 with isomery portion as shown in Figure 2,3;
C) take-up:Isomery steel wire 1 passes sequentially through take-up constant tension system 5, take-up 6 and is wound take-up again.
In the various embodiments described above, when carrying out predeformation to steel wire, can not only be fabricated to described in each embodiment as described above Waveform is waveform symmetrically and evenly, can also make rectangular, trapezoidal or irregular bending, or asymmetric bending. Similarly, in the producing device of the isomery steel wire shown in Fig. 4, then increase by a pair of pressure rollers in other direction, then steel wire can be carried out Three predeformation of plane, by that analogy.
In various embodiments above, the curled portion 12 in each group isomery portion respectively where plane intersect at the external envelope of isomery line Center line;Two groups of curled portions in isomery portion 12 respectively where plane it is intersecting after, the adjacent angle of interplanar is equal, steel wire it is each It is preferable to the same sex.It is contemplated that, when one of the two features are unsatisfactory for, the isotropism of steel wire is slightly worse.But, with The increase of isomery portion group number, the two features can weaken for isotropic influence.
With above-mentioned according to desirable embodiment of the invention as enlightenment, by above-mentioned description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.

Claims (18)

1. a kind of isomery steel wire for multi-wire saw, it is characterised in that:
Average diameter d between 0.08mm- 0.15mm, with high-carbon steel or high-carbon alloy steel as material;
Isomery portion including two groups or more, each isomery portion is by curled portion(12)And twist part(11)Composition, curling Portion(12)Interior steel wire axis z at grade, twist part(11)Interior steel wire axis z does not share any plane;Same group The curled portion in isomery portion(12)Steel wire axis z in the same plane;
Apply the outer tension force of 5 newton to isomery steel wire, then the circumscribed enveloping diameter D of isomery steel wire is isomery steel wire average diameter d's 1.01-1.35 times.
2. the isomery steel wire of multi-wire saw is used for as claimed in claim 1, it is characterised in that:5 newton are applied to isomery steel wire Outer tension force, then the circumscribed enveloping diameter D of isomery steel wire is 1.04-1.14 times of isomery steel wire average diameter d.
3. the isomery steel wire of multi-wire saw is used for as claimed in claim 1, it is characterised in that:The curled portion in difference group isomery portion (12)Plane where respectively intersects at the external envelope center line of isomery line.
4. the isomery steel wire for multi-wire saw as any one of claim 1-3, it is characterised in that:Each group isomery portion Curled portion(12)After plane where respectively intersects, the adjacent angle of interplanar is equal.
5. the isomery steel wire of multi-wire saw is used for as claimed in claim 1, it is characterised in that:The surface of isomery steel wire exists resistance to Mill area, the hardness in the wear-resisting area is higher than other regions.
6. the isomery steel wire of multi-wire saw is used for as claimed in claim 5, it is characterised in that:The hardness in the wear-resisting area is different The summit in structure portion(t)Or bottom point(b), or close to summit(t)Or bottom point(b)Region reach local maximum.
7. the isomery steel wire of multi-wire saw is used for as claimed in claim 1, it is characterised in that:Isomery steel wire carries one layer or many The layer coat of metal or alloy layer.
8. the isomery steel wire of multi-wire saw is used for as claimed in claim 1, it is characterised in that:It is adjacent with two of group isomery portion Summit(t)Or two adjacent bottom points(b)The distance between be less than isomery steel wire(1)200 times of average diameter d.
9. a kind of manufacture device for manufacturing the isomery steel wire as described in claim any one of 1-8, is characterised by:At least included Line wheel(2), to isomery steel wire(1)Bus implement in multiple planes deformation pre-deformation mechanism(3), in predeformation steel wire Direction of advance and the isomery shaping mechanism for synchronously implementing to be plastically deformed to predeformation steel wire around the direction advanced(4), be pull Predeformation steel wire provides the drawing driving wheel of enough drawing tension force by isomery shaping mechanism(72), take-up constant tension system(5) And take-up(6), the isomery steel wire(1)Bus be the raw material for preparing isomery steel wire.
10. the manufacture device of isomery steel wire as claimed in claim 9, it is characterised in that:The pre-deformation mechanism(3)Make each Between the 105% -300% of bus average diameter, the wave height H is in predeformation plane to the wave height H of predeformation steel wire in plane The external envelope outline diameter that the peak of the steel wire after interior predeformation is formed with minimum point along steel wire direct of travel.
The manufacture device of 11. isomery steel wires as claimed in claim 9, is characterised by:Also include being located at isomery shaping mechanism(4) Winding wheel before(71), and winding wheel(71)Axis and drawing driving wheel(72)Axis between there is angle.
The manufacture device of 12. isomery steel wires as claimed in claim 9, it is characterised in that:Described isomery shaping mechanism(4)For Tubular drawing mould, the described tubular drawing mould at least calibrating strap including tubular(42), the calibrating strap(42)Internal diameter is small In the diameter of isomery steel wire bus.
The manufacture device of 13. isomery steel wires as claimed in claim 12, it is characterised in that:Described tubular drawing mould is also wrapped Include conical entrance(41), the conical entrance(41)Internal diameter be gradually reduced from outside to inside, calibrating strap(42)Internal diameter and taper Entrance(41)Minimum diameter it is consistent.
The manufacture device of 14. isomery steel wires as claimed in claim 12, is characterised by:The isomery shaping mechanism(4)Including One tubular drawing mould, calibrating strap(42)Internal diameter is the 90%-99% of bus diameter.
The manufacture device of 15. isomery steel wires as claimed in claim 14, is characterised by:Calibrating strap(42)Internal diameter is bus diameter 95%-99%.
The manufacture device of 16. isomery steel wires as claimed in claim 12, is characterised by:The isomery shaping mechanism(4)Including At least two tubular drawing moulds, from the direction that bus enters into take-up, the calibrating strap of different tubular drawing moulds(42)It is interior Footpath diminishes successively, minimum calibrating strap(42)Internal diameter is the 90%-99% of bus diameter.
The manufacture device of 17. isomery steel wires as claimed in claim 12, is characterised by:Also include driving isomery shaping mechanism (4)Around the calibrating strap of described tubular drawing mould(42)The drive device of axis rotation(8).
A kind of preparation method of the manufacture device of 18. isomery steel wires as any one of claim 9-17, its feature exists In at least comprising the following steps:
Predeformation:By isomery steel wire(1)Bus by wire-crossing wheel(2), enter back into pre-deformation mechanism(3)Predeformation is carried out to add Work, processes the predeformation steel wire in multiple plane internal deformations, and ensure the wave height H of predeformation steel wire in each plane in bus Between the 105%-300% of average diameter, the wave height H be the peak of the steel wire after predeformation in predeformation plane with it is minimum The external envelope outline diameter that point is formed along steel wire direct of travel;
Isomery is molded:Drawing driving wheel(72)The steel wire after predeformation is pulled to pass through isomery shaping mechanism(4), during due to steel The distortion internal stress that line is accumulated in itself, or the extra twisting resistance to steel wire for applying is coordinated by winding wheel and drawing driving wheel, Or by isomery shaping mechanism(4)Rotation around sizing zone axis applies twisting resistance to steel wire, and predeformation steel wire is in advance side Plastic deformation is met with to around the direction advanced, isomery steel wire is formed(1);
Take-up:Isomery steel wire(1)Take-up constant tension system is passed sequentially through again(5), take-up(6)It is wound take-up.
CN201410023665.4A 2014-01-19 2014-01-19 A kind of isomery steel wire and its manufacture device and preparation method for multi-wire saw Active CN104084442B (en)

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