CN104084302A - Castable powder magnetic separation device - Google Patents
Castable powder magnetic separation device Download PDFInfo
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- CN104084302A CN104084302A CN201410306957.9A CN201410306957A CN104084302A CN 104084302 A CN104084302 A CN 104084302A CN 201410306957 A CN201410306957 A CN 201410306957A CN 104084302 A CN104084302 A CN 104084302A
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- collecting box
- magnetic separation
- castable
- powder
- synchronous belt
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Abstract
The invention provides a castable powder magnetic separation device. The castable powder magnetic separation device is characterized by comprising a conveyor belt I and two groups of synchronous belt assemblies, wherein each group of synchronous belt assembly comprises a synchronous belt, upper synchronous belt pulleys and lower synchronous belt pulleys; the upper synchronous belt pulleys or the lower synchronous belt pulleys are connected with a driving mechanism I, magnetic separation shafts are connected between the two synchronous belts, each magnetic separation shaft comprises a shaft tube and an electromagnetic assembly which is arranged in the shaft tube, a transmitter is arranged above the upper synchronous belt pulleys, the outer side wall of the shaft tube is provided with a receiver, the electromagnetic assembly and the receiver are electrically connected with a control system, an oblique vibrating groove is arranged below the upper synchronous belt pulleys, the bottom side wall of the vibrating groove runs through to form a discharging opening, and a powder collection box is arranged at the discharging opening. By adopting the castable powder magnetic separation device, impurity iron in the castable can be effectively removed, the purity of the castable can be greatly improved, the performance of a fire-resisting brick product can be improved, the dust produced in the collection and retreatment process of the powder can be reduced, the harm on the body of the working personnel can be greatly alleviated, the automation degree is high, and the manpower cost is reduced.
Description
Technical field
The present invention relates to a kind of castable powder concentration equipment.
Background technology
Refractory brick castable raw material, castable feed back especially in feed back iron tramp composition more, irony is difficult to process, irony too much can directly have influence on the properties of refractory brick goods, also there is no a kind of equipment of iron impurity in prior art.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of castable powder concentration equipment, can effectively remove the impurity iron in castable, can significantly improve castable purity, improve the performance of refractory brick goods, the dust that can greatly reduce that powder is collected and produce in processing procedure again, greatly reduce the actual bodily harm to staff, the high human cost of saving of automaticity.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: a kind of castable powder concentration equipment, comprise two groups of Timing Belt assemblies carrying the conveyer belt I of castable and be located at conveyer belt I top, every group of Timing Belt assembly includes upper synchronous pulley and the lower synchronous pulley of a Timing Belt and tensioning Timing Belt, two upper synchronous pulleys of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys are coaxial and be fixedly connected with, described upper synchronous pulley or lower synchronous pulley are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt, be connected with at least one magnetic separation axle, described magnetic separation axle comprises beam barrel and the electromagnet assembly in beam barrel is set, the top of described upper synchronous pulley is provided with transmitter, the lateral wall of described beam barrel is provided with receiver, described electromagnet assembly, receiver is all electrically connected to control system, the below of two upper synchronous pulleys has and is obliquely installed and opening up vibra shoot, the bottom of described vibra shoot is passed between two belt bodies of Timing Belt, the bottom sidewall of described vibra shoot is formed through discharging opening, described discharging opening place is provided with powder collecting box, import department in described powder collecting box is provided with sensor and sprayer unit, described sprayer unit has spray control valve, described powder collecting box is communicated with water filling device, described water filling device has water filling control valve, the inwall of described powder collecting box is provided with delivery port below import, described water outlet has outlet water control valve, described powder collecting box inside is provided with centrifugal stirring vane, the top exterior walls top of described powder collecting box is provided with drive motors and telescopic cylinder, the cylinder body of described cylinder is connected with the output of drive motors, the piston end of described cylinder stretches in powder collecting box and is connected with centrifugal stirring vane, or the cylinder body of described cylinder is fixedly installed, the piston end of described cylinder is connected with the body of drive motors, the output of described drive motors is stretched in powder collecting box and is connected with centrifugal stirring vane by connecting rod, described sensor, spray control valve, water filling control valve, outlet water control valve, drive motors and cylinder are all electrically connected to control system and by control system control work.
As preferably, described powder collecting box is comprised of collecting box epimere and collecting box hypomere, between described collecting box epimere and collecting box hypomere, is sealed and matched, and between described collecting box epimere and collecting box hypomere, removably connects.
As preferably, described magnetic separation axle and Timing Belt are rotationally connected, and described magnetic separation axle and driving mechanism II are in transmission connection and drive axial rotation by driving mechanism III, and described upper synchronous pulley top is provided with wiper.
As preferably, described driving mechanism II is stepper motor, and described stepper motor output is provided with rubber roll, when magnetic separation axle moves to rubber roll position, contacts with rubber roll, and described stepper motor is electrically connected to control system.
As preferably, described driving mechanism I is drive motors, and described drive motors is electrically connected to control system.
As preferably, the below of described conveyer belt I is provided with vibrating device.
Beneficial effect:
A kind of castable powder concentration equipment that the present invention adopts technique scheme to provide, can effectively remove the impurity iron in castable, can significantly improve castable purity, improve the performance of refractory brick goods, the dust that can greatly reduce that powder is collected and produce in processing procedure again, greatly reduce the actual bodily harm to staff, the high human cost of saving of automaticity.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the location diagram (figure middle part subsystem frame is not shown) of magnetic separation axle and conveyer belt I in the present invention;
Fig. 3 is the structural representation (in figure, the annexation of each several part and control system is not shown) of powder collecting box.
The specific embodiment
As shown in Figures 1 to 3, a kind of castable powder concentration equipment, comprise the conveyer belt I 1 of carrying castable and two groups of Timing Belt assemblies that are located at conveyer belt I 1 top, every group of Timing Belt assembly forms by upper synchronous pulley 31 and the lower synchronous pulley 32 of a Timing Belt 2 and tensioning Timing Belt 2, two upper synchronous pulleys 31 of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys 32 are coaxial and be fixedly connected with, upper synchronous pulley 31 or lower synchronous pulley 32 are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt 2, be connected with at least one magnetic separation axle 4, magnetic separation axle 4 comprises beam barrel 41 and the electromagnet assembly 42 in beam barrel 41 is set, the top of upper synchronous pulley 31 is provided with transmitter 43, the lateral wall of beam barrel 41 is provided with receiver 44, electromagnet assembly 42, receiver 44 is all electrically connected to control system 5, the below of two upper synchronous pulleys 31 has and is obliquely installed and opening up vibra shoot 7, the bottom of vibra shoot 7 is passed between two belt bodies of Timing Belt, the bottom sidewall of vibra shoot 7 is formed through discharging opening, discharging opening place is provided with powder collecting box 8, import department in described powder collecting box 8 is provided with sensor 81 and sprayer unit, described sprayer unit has spray control valve 82, described powder collecting box 8 is communicated with water filling device, described water filling device has water filling control valve 83, the inwall of described powder collecting box 8 is provided with delivery port below import, described water outlet has outlet water control valve 84, described powder collecting box 8 inside are provided with centrifugal stirring vane 85, the top exterior walls top of described powder collecting box 8 is provided with drive motors 86 and telescopic cylinder 87, the cylinder body of described cylinder 87 is connected with the output of drive motors 86, the piston end of described cylinder 87 stretches in powder collecting box 8 and is connected with centrifugal stirring vane 85, described sensor 81, spray control valve 82, water filling control valve 83, outlet water control valve 84, drive motors 86 and cylinder 87 are all electrically connected to control system and by control system control work.Described powder collecting box 8 is comprised of collecting box epimere 88 and collecting box hypomere 89, between described collecting box epimere 88 and collecting box hypomere 89, is sealed and matched, and between described collecting box epimere 88 and collecting box hypomere 89, by flange, connects.Magnetic separation axle 4 is rotationally connected with Timing Belt 2, wherein electromagnet assembly 42 is fixedly connected with Timing Belt 2, magnetic separation axle 4 is realized with Timing Belt 2 and being rotationally connected by relative electromagnet assembly 42 axial rotation of beam barrel 41, magnetic separation axle 4 is in transmission connection with driving mechanism II and drives axial rotation by driving mechanism III, and upper synchronous pulley 31 tops are provided with wiper 6.Driving mechanism II is stepper motor 92, and the output of stepper motor 92 is provided with rubber roll 93, when magnetic separation axle 4 moves to rubber roll 93 position, contacts with rubber roll 93, and stepper motor 92 is electrically connected to control system 5.Driving mechanism I is drive motors 91, and drive motors 91 is electrically connected to control system 5.The below of conveyer belt I is provided with vibrating device 10, for the material of carrying in conveyer belt I 1 is vibrated, so that magnetic separation axle 4 has better adsorbed iron filings.The quantity of magnetic separation axle 4 can be 1,2,3 or more, and each magnetic separation axle 4 is by the independent control work of control system 5.In the present embodiment, upper synchronous pulley 31, lower synchronous pulley 32, transmitter 43, vibra shoot 7, wiper 6, stepper motor 92, vibrating device 10 are installed in frame, Fig. 1 and 2 middle part subsystem frame is not shown, the location diagram of above-mentioned each parts is only shown, and in Fig. 3, in powder collecting box, the annexation of each several part and control system is not shown.
Take one of them magnetic separation axle below describes the present embodiment course of work as example: control system 5 starts, castable is carried through conveyer belt I 1, transmitter 43 transmitting infrared signals, vibra shoot 7 vibrations, vibrating device 10 vibrations, drive motors 91 drives Timing Belt 2 transmissions, Timing Belt 2 drives 4 transmissions together of magnetic separation axle, electromagnet assembly 42 energisings in beam barrel 41, now magnetic separation axle 4 has magnetic, then magnetic separation axle 4 picks up the iron filings in the castable of conveyer belt I 1 conveying and moves upward after moving to below, arrive behind transmitter 43 positions, receiver 44 feeds back to control system 5 after receiving infrared signal, control system 5 is controlled electromagnet assembly 42 power-off, magnetic separation axle 4 loses magnetism, on the vibra shoot 7 that the larger iron filings of weight that adsorb on beam barrel 41 outer walls drop under magnetic separation axle 4, control system 5 control step motor 92 work simultaneously drive rubber roll 93 axial rotation, rubber roll 93 drives beam barrel 41 to rotate, on the vibra shoot 7 that on beam barrel 41 outer walls, tiny iron filings are also dropped under magnetic separation axle 4 by beam barrel 41 under brushing under the effect of wiper 6, iron filings are delivered to powder collecting box 8 to treat subsequent treatment under the vibration of vibra shoot 7, adopt after stepper motor 92, it is step-by-step movement work, when receiver 44 receives infrared signal, rubber roll just rotates, compare more electricity saving, behind magnetic separation axle 4 transmitter 43 positions, electromagnet assembly in it obtains electric working on after 42 time delay a period of times, after iron filings are delivered to powder collecting box 8 under the vibration of vibra shoot 7, sensor 81 has sensed and when powder enters, has fed back to control system, control system is controlled spray control valve and is opened, sprayer unit spraying, make import department's dust precipitation, when the interior powder of powder collecting box 8, after certain altitude, (this is highly generally the height of collecting box hypomere, in reality, at this height and position or at collecting box epimere 88 inwall roofs, one sensor is set, after detecting altitude signal, sensor feeds back to control system), control system is controlled water filling control valve and is opened, water filling device is to the interior water filling of powder collecting box 8, when water level is after certain altitude, control system is controlled drive motors 86 work, 85 work of centrifugal stirring vane are rotated liquid in powder collecting box 8 and the mixture high speed centrifugation of solid, after a period of time, 87 actions of control system control cylinder drive centrifugal stirring vane 85 to rise, then cylinder 87, drive motors 86 successively quits work, liquid in powder collecting box 8 and the mixture of solid deposit by particle size layer by layer, then control system control outlet water control valve 84 is opened, water in powder collecting box 8 flows out, now, liquid in powder collecting box 8 and the mixture of solid are deposited in collecting box hypomere 89 substantially, then collecting box hypomere 89 is unloaded, transport vehicle is transported processing, whole process is substantially dustless, after the collecting box hypomere 89 of filling unloads and transports, collecting box hypomere 88 is reinstalled another empty collecting box hypomere 89 and is worked on.
Claims (5)
1. a castable powder concentration equipment, it is characterized in that: comprise two groups of Timing Belt assemblies carrying the conveyer belt I (1) of castable and be located at conveyer belt I (1) top, every group of Timing Belt assembly includes upper synchronous pulley (31) and the lower synchronous pulley (32) of Timing Belt (2) and tensioning Timing Belt (2), two upper synchronous pulleys (31) of two groups of Timing Belt assemblies are coaxial, two lower synchronous pulleys (32) are coaxial and be fixedly connected with, described upper synchronous pulley (31) or lower synchronous pulley (32) are connected with driving mechanism I and are rotated by driving mechanism I driving axial, article two, between Timing Belt (2), be connected with at least one magnetic separation axle (4), described magnetic separation axle (4) comprises beam barrel (41) and the electromagnet assembly (42) in beam barrel (41) is set, the top of described upper synchronous pulley (31) is provided with transmitter (43), the lateral wall of described beam barrel (41) is provided with receiver (44), described electromagnet assembly (42), receiver (44) is all electrically connected to control system (5), the below of two upper synchronous pulleys (31) has and is obliquely installed and opening up vibra shoot (7), the bottom of described vibra shoot (7) is passed between two belt bodies of Timing Belt, the bottom sidewall of described vibra shoot (7) is formed through discharging opening, described discharging opening place is provided with powder collecting box (8), import department in described powder collecting box (8) is provided with sensor (81) and sprayer unit, described sprayer unit has spray control valve (82), described powder collecting box (8) is communicated with water filling device, described water filling device has water filling control valve (83), the inwall of described powder collecting box (8) is provided with delivery port below import, described water outlet has outlet water control valve (84), described powder collecting box (8) inside is provided with centrifugal stirring vane (85), the top exterior walls top of described powder collecting box (8) is provided with drive motors (86) and telescopic cylinder (87), the cylinder body of described cylinder (87) is connected with the output of drive motors (86), the piston end of described cylinder (87) stretches in powder collecting box (8) and is connected with centrifugal stirring vane (85), or the cylinder body of described cylinder (87) is fixedly installed, the piston end of described cylinder (87) is connected with the body of drive motors (86), the output of described drive motors (86) is stretched in powder collecting box (8) and is connected with centrifugal stirring vane (85) by connecting rod, described sensor (81), spray control valve (82), water filling control valve (83), outlet water control valve (84), drive motors (86) and cylinder (87) are all electrically connected to control system and by control system control work.
2. a kind of castable powder concentration equipment according to claim 1, it is characterized in that: described powder collecting box (8) is comprised of collecting box epimere (88) and collecting box hypomere (89), between described collecting box epimere (88) and collecting box hypomere (89), be sealed and matched, between described collecting box epimere (88) and collecting box hypomere (89), removably connect.
3. a kind of castable powder concentration equipment according to claim 1 and 2, it is characterized in that: described magnetic separation axle (4) is rotationally connected with Timing Belt (2), described magnetic separation axle (4) is in transmission connection with driving mechanism II and drives axial rotation by driving mechanism III, and described upper synchronous pulley (31) top is provided with wiper (6).
4. a kind of castable powder concentration equipment according to claim 3, it is characterized in that: described driving mechanism II is stepper motor (92), the output of described stepper motor (92) is provided with rubber roll (93), when described magnetic separation axle (4) moves to rubber roll (93) position, contact with rubber roll (93), described stepper motor (92) is electrically connected to control system (5).
5. a kind of castable powder concentration equipment according to claim 1 and 2, is characterized in that: described driving mechanism I is drive motors (91), and described drive motors (91) is electrically connected to control system (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410306957.9A CN104084302A (en) | 2014-06-30 | 2014-06-30 | Castable powder magnetic separation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410306957.9A CN104084302A (en) | 2014-06-30 | 2014-06-30 | Castable powder magnetic separation device |
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| Publication Number | Publication Date |
|---|---|
| CN104084302A true CN104084302A (en) | 2014-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410306957.9A Pending CN104084302A (en) | 2014-06-30 | 2014-06-30 | Castable powder magnetic separation device |
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| CN (1) | CN104084302A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3357559A (en) * | 1964-07-28 | 1967-12-12 | Eriez Magnetics | Endless belt magnetic separator with magnetic doffer |
| CN201537528U (en) * | 2009-09-11 | 2010-08-04 | 贾晓龙 | Dry magnetic separator |
| CN102151608A (en) * | 2010-12-25 | 2011-08-17 | 李泽 | Method and device for removing ferromagnetic substances from fluid |
| CN102671422A (en) * | 2012-05-30 | 2012-09-19 | 苏州市金翔钛设备有限公司 | Lift type stirring device used for leaching tanks |
| CN103691344A (en) * | 2013-12-14 | 2014-04-02 | 常熟市通防电器有限公司 | Stirrer with device capable of automatically sprinkling water to reduce dust |
| CN203899738U (en) * | 2014-06-30 | 2014-10-29 | 浙江瑞泰耐火材料科技有限公司 | Magnetic separation device of castable powder |
-
2014
- 2014-06-30 CN CN201410306957.9A patent/CN104084302A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3357559A (en) * | 1964-07-28 | 1967-12-12 | Eriez Magnetics | Endless belt magnetic separator with magnetic doffer |
| CN201537528U (en) * | 2009-09-11 | 2010-08-04 | 贾晓龙 | Dry magnetic separator |
| CN102151608A (en) * | 2010-12-25 | 2011-08-17 | 李泽 | Method and device for removing ferromagnetic substances from fluid |
| CN102671422A (en) * | 2012-05-30 | 2012-09-19 | 苏州市金翔钛设备有限公司 | Lift type stirring device used for leaching tanks |
| CN103691344A (en) * | 2013-12-14 | 2014-04-02 | 常熟市通防电器有限公司 | Stirrer with device capable of automatically sprinkling water to reduce dust |
| CN203899738U (en) * | 2014-06-30 | 2014-10-29 | 浙江瑞泰耐火材料科技有限公司 | Magnetic separation device of castable powder |
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Effective date of abandoning: 20170822 |