CN104082909B - Single mode plate beats button system and production technology thereof - Google Patents

Single mode plate beats button system and production technology thereof Download PDF

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Publication number
CN104082909B
CN104082909B CN201410291014.3A CN201410291014A CN104082909B CN 104082909 B CN104082909 B CN 104082909B CN 201410291014 A CN201410291014 A CN 201410291014A CN 104082909 B CN104082909 B CN 104082909B
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template
positioning
fastener
plate
assembly
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CN104082909A (en
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孔令泽
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International Leatherware Of Sichuan Fei Yiou Co Ltd
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International Leatherware Of Sichuan Fei Yiou Co Ltd
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Abstract

The invention discloses a kind of single mode plate and beat button system, comprise single mode plate dotter and template assembly; Single mode plate dotter comprises main frame, and main frame comprises the drift be arranged on head and the fixed mount be arranged on X, Y-axis movable stand, and the below of fixed mount is work top; The bed die block that work top is provided with; Template assembly comprises overlapping successively cope match-plate pattern and location-plate from top to bottom; Template assembly is fixedly connected with by shop bolt with fixed mount.The invention also discloses the production technology of this system, comprise rigging assembly and load onto main frame, select drift and the packaged upper main frame of bed die of coupling, drawing, adjustment height of punch, speed and strength etc.After applying native system and production technology thereof, production efficiency straight line improves, fastener site error is 0.1mm, fixation, attitude is unification vertically, and the claw portion of fastener just embeds in leather completely, and claw end is fully curling, the mould of qualification rate almost in 100% the present embodiment has 1200 ~ 1400 fasteners, only needs within five minutes, just can beat.

Description

Single-template button making system and production process thereof
Technical Field
The invention relates to the technical field of leather products produced by leather, in particular to a dotter and a production process thereof.
Background
In conventional leather manufacture, if decorative fasteners are required to be fastened to the leather, this is also done manually with simple tools.
As shown in figure 1, one of the fasteners D has a head D1 at the upper part and a foot claw D2 at the lower part, after the fastening is finished, the head D1 exposes the outer surface of the leather, and the foot claw D2 is embedded into the leather and generates deformation of inward bending and contraction, so that the fastener D is fixed on the leather. The diameter of the head part D1 of the fastener D is 3.0mm, the tail end of the claw part D2 is about 3.1-3.2 mm directly, and the size is small. So the use is generally more and more intensive.
In the conventional art, if the fastener D is to be fastened to the upper surface (fastened component C4), the following method and tool are used:
firstly, covering a template for marking a buckling position on a buckled piece C4, wherein the marked buckling position is marked through a through hole on the template;
secondly, a silver mark is formed on the surface of the buckled piece C4 through a template by a silver pen;
thirdly, the claw part D2 of the fastener D is turned outwards into a punch for manual buckling, and the punch carries the claw part D2 to align and abut against the mark;
fourthly, the upper end of the punch is knocked by a small hammer to punch the claw part D2 into the buckled piece C4, the lower end of the claw part D2 abuts against a workbench below the buckled piece C4 and deforms, and the fastener D is fixed on the buckled piece C4.
The method and the tool have very low efficiency, one worker can only punch about 1200 to 1400 fasteners in one working day, and the method and the tool have poor fixing quality, large position error and almost no operability.
Disclosure of Invention
The invention provides a single-template dotting system and a production process thereof, which aim to solve the problems in the traditional process.
In order to achieve the aim, the invention provides a single-template dotting system which comprises a single-template dotting machine and a template assembly;
the single-template dotter comprises a host, wherein the host comprises a punch arranged on a machine head and a fixed frame which is arranged on an X, Y shaft moving frame and is positioned below the punch, and a working table is arranged below the fixed frame; a bottom module matched with the punch is arranged on the working table top at a position corresponding to the punch, and a foot curling bottom die for curling the claw part of the fastener is arranged on the bottom module; the fixed frame is provided with a positioning hole for positioning and fixing the template component;
the template component comprises an upper template and a positioning plate which are sequentially overlapped from top to bottom;
the upper template is provided with a plurality of fastener mounting holes for accommodating fasteners;
a buckled piece positioning outer frame line for assisting the positioning of the buckled piece and the template assembly is arranged on the positioning plate, and a positioning rubber frame for non-permanently bonding and positioning the buckled piece is arranged on the inner side of the buckled piece positioning outer frame line; the positioning plate is also provided with a hollowed-out work area for the fasteners to be embedded into the fastened pieces through the positioning plate;
the upper template and the positioning plate are both provided with positioning holes matched with the fixing frame; the template component and the fixed frame are fixedly connected through the positioning pins.
The template component also comprises a transparent adhesive tape plate for preventing the fasteners from leaking out of the upper template in the assembling process of the template component; the transparent rubber plate is adhered to the upper surface of the upper template when the template assembly is in an assembled state, and the transparent rubber plate is not included when the template assembly is fixed on the fixing frame.
The transparent rubber plate is provided with a buckled piece positioning outer frame line used for displaying the outline shape of the buckled piece, and the lower surface of the transparent rubber plate is provided with a bonding layer.
The diameter of the fastener mounting hole is larger than or equal to the diameter of the head of the fastener and smaller than the diameter of the tail end of the claw part of the fastener.
The foot rolling bottom die of the bottom die block is a concave spherical surface, the opening diameter of the concave spherical surface is larger than the diameter of the tail end of the claw part of the fastener by 0.2-0.5 mm, and the depth of the concave spherical surface is one third of the opening diameter.
The invention also provides a production process of the single-template dotting system, which comprises the following steps:
firstly, assembling a template assembly, wherein a fastener and a fastened piece are arranged in the assembling template assembly in the process;
secondly, selecting a matched punch and a matched bottom die block, installing a host, removing the transparent rubber plate from the template assembly, then installing the host, and drawing;
thirdly, adjusting the height, speed and force of the punch;
fourthly, testing the machine, and then checking the quality;
fifthly, producing the products in large scale after the quality is qualified.
7. The process of claim 6, wherein step one comprises the steps of:
A. sticking a transparent adhesive tape plate on the upper template;
B. turning over the upper template, placing a plurality of fasteners on the upper template, repeatedly sweeping the fasteners in the areas related to the fastener mounting holes by hands or brushes to enable the heads of the fasteners to fall into the fastener mounting holes downwards;
C. after the fasteners are filled in all the fastener mounting holes, removing redundant fasteners, and then covering the upper positioning plate;
D. the surface of the buckled piece to be buckled faces the positioning plate, and after the buckled piece positioning outer frame line of the positioning plate is positioned, the buckled piece is positioned on the positioning plate through the positioning rubber frame in a non-permanent bonding mode, and the assembly of the template assembly is completed;
E. the stacking state of the upper template, the positioning plate and the fastened piece is kept without dislocation, and the transparent rubber plate is removed after the template assembly is reversely rotated, so that the equipment work of the template assembly before the host machine is installed is completed;
when the assembly is completed, the positioning between the upper template and the positioning plate is assisted by positioning holes arranged on the upper template and the positioning plate; or the whole size and shape of the upper template and the positioning plate are set to be the same, and the outer contours of the other templates are positioned mutually.
In the second step: removing the transparent rubber plate from the template assembly, and then installing the host machine means that the template assembly with the transparent rubber plate removed is placed below a host machine fixing frame, and installing a positioning pin to fix the template assembly on the fixing frame; the drawing is that the fastener combination pattern drawn by the drawing software is converted into a format which can be recognized by a host computer through conversion software and is guided into the host computer, or a fastening path is directly and manually input on the host computer according to the fastener combination pattern.
The height of the punch is 3.3-3.5 mm away from the upper template, and the force of the punch is 8-10 kg.
Further, the punch force was 9 kg.
After using this system and production technology, production efficiency straight line improves, and fastener position error is 0.1mm, and is fixed firm, and the gesture is vertical unified, and in the claw portion of fastener just imbeds the leather completely, the claw end was fully curled, and the die of qualification rate nearly 100% in this embodiment has 1200 ~ 1400 fasteners, only needs five minutes just can beat.
Drawings
FIG. 1 is a schematic view of a fastener;
FIG. 2 is a schematic diagram of a host A;
fig. 3 is a schematic structural view of a punch a2, wherein: FIG. 3(b) is a front view, and FIG. 3(a) is a side view;
FIG. 4 is a schematic structural view of a bottom die block A7;
FIG. 5 is a cross-sectional view taken along line Y-Y of FIG. 4;
FIG. 6 is a schematic view of the punch A2 and the die plate assembly C of the present system in an operating state, wherein the die plate assembly C is removed from the transparent plastic plate C1 when mounted (the holder A3 of the host A is mounted);
FIG. 7 is a cross-sectional view of a template assembly C showing the layer structure of the entire template assembly C before being fed;
FIG. 8 is a schematic top view of the template assembly C after being machined, showing only the fixture A3 and the template assembly C (without the transparent rubber sheet C1) for clarity;
FIG. 9 is a schematic structural view of a transparent adhesive tape plate C1;
FIG. 10 is a schematic structural view of the upper template C2;
fig. 11 is a structural schematic diagram of a positioning rubber sheet C3.
Note: the structure of the fastened piece C4 is not as simple as that of the positioning rubber plate C3 shown by the fastening piece positioning outer frame line C3 b.
Wherein,
A. main unit
A1, handpiece
A2, a punch; a2a, working face
A3 fixing frame
A4, X, Y axle moving frame
A5, table top
A6, locating pin
A7, bottom die block
B. Rolling a foot bottom die; w, opening diameter; h. depth of field
C. Formwork assembly
C1 transparent adhesive tape plate
C2, an upper template; c2a, fastener mounting hole
C3, a positioning plate; c3a, a fastener working area; c3b, positioning the outer wire by the fastener; C3C positioning rubber frame
C4, buckled piece
D. Fastening piece
D1, head
D2, paw part
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings in which:
the single-template dotting system comprises a single-template dotting machine and a template component C; the single-template dotter comprises a host A.
As shown in fig. 2, the main machine a is modified based on a computer pattern machine, the needle therein is replaced with a punch a2, the fixing frame A3 is remade according to the template assembly C, and a bottom die block a7 matched with the punch a2 is arranged on the working table a5 therein. The original computer pattern sewing machine comprises a machine needle mounting machine head A2 machine head A1, a X, Y shaft moving frame A4 is arranged below the machine head A1, a fixing frame A3 is arranged on a X, Y shaft moving frame A4, and a working table surface A5 is arranged below the fixing frame A3.
The main machine A comprises a punch A2 arranged on a machine head A1 and a fixing frame A3 arranged on a X, Y shaft moving frame A4 and positioned below the punch A2, and a working table A5 is arranged below a fixing frame A3; a bottom die block A7 matched with the punch A2 is arranged on the worktable surface A5 at a position corresponding to the punch A2, and a foot curling bottom die B used for curling a foot claw part D2 of a fastener D is arranged on the bottom die block A7; the fixed frame A3 is provided with a positioning hole for positioning and fixing the template component C.
As shown in fig. 3, the punch A2 is a cylindrical structure with a working surface A2a at the lower end, and the working surface A2a is shaped to match the shape of the top end of the fastener D. The diameter of the punch is 2.8-2.9 mm.
As shown in fig. 4, the bottom block a7 is provided with a hook bottom die B for hooking the hook portion D2 of the fastener D.
As shown in fig. 5, the foot rolling bottom mold B of the bottom mold block a7 is a concave spherical surface, the opening diameter w of the concave spherical surface is larger than the diameter of the tail end of the claw portion D2 of the fastener D by 0.2-0.5 mm, and the depth h of the concave spherical surface is about one third of the opening diameter w. In this embodiment, the opening diameter w of the concave spherical surface is 3.5mm, and the depth h is 1.2 mm. The concave spherical surface is a positive concave spherical surface, is not a concave elliptic spherical surface, and is not a concave aspheric surface.
As shown in fig. 6 to 8, the template assembly C includes an upper template C2 and a positioning plate C3, which are sequentially overlapped from top to bottom. Below the positioning plate C3 is a buckled piece C4.
As shown in fig. 9, the template assembly C further comprises a transparent adhesive sheet C1 for preventing the fasteners D from leaking out of the upper template C2 during assembly of the template assembly C; the transparent rubber plate C1 is adhered to the upper surface of the upper mold plate C2 when the mold plate assembly C is assembled, and the transparent rubber plate C1 is not included when the mold plate assembly C is fixed to the fixing frame A3.
The transparent rubber plate C1 is provided with a buckled piece positioning outer frame line C3b for displaying the outer contour shape of a buckled piece C4, and the lower surface of the transparent rubber plate C1 is provided with an adhesive layer.
As shown in fig. 10, the upper mold plate C2 is provided with a plurality of fastener mounting holes C2a for receiving the fasteners D. As shown in FIG. 1, the head D1 of the fastener D has a diameter of 3.0mm, and the end of the claw D2 is directly about 3.1-3.2 mm, so that after the head D1 falls into a hole structure with a proper diameter, a part of the claw D2 is exposed, and the fastener D does not fall out of the hole structure from the head D1. The hole-like structure with a proper diameter is a hole with a diameter which is larger than or equal to the diameter of the head D1 of the fastener D and smaller than the diameter of the tail end of the claw D2 of the fastener D. As shown in fig. 4, 5, 6 and 8, the fastener mounting hole C2a in the present invention is such a hole, and in this embodiment, the diameter of the fastener mounting hole C2a is 3.1 mm.
As shown in fig. 11, the positioning plate C3 is provided with a buckled piece positioning outer wire C3b for assisting positioning of the buckled piece C4 and the template assembly C, and is further provided with a hollowed-out buckled piece working area C3a for allowing the fastener D to pass through the positioning plate C3 to be embedded into the buckled piece C4.
The upper template C2 and the positioning plate C3 are both provided with positioning holes matched with the fixing frame A3; template assembly C and mount A3 are fixedly connected by locating pins A6.
The production process of the single-template dotting system comprises the following steps:
firstly, assembling a template assembly C, and installing a fastener D and a fastened piece C4 into the assembling template assembly C in the process;
secondly, selecting a matched punch A2 and a matched bottom die block A7 to install a host A, removing a transparent rubber plate C1 from a template assembly C, then installing the host A, and drawing;
thirdly, adjusting the height, speed and force of the punch;
fourthly, testing the machine, and then checking the quality;
fifthly, producing the products in large scale after the quality is qualified.
Wherein, the first step comprises the following steps:
A. sticking a transparent rubber plate C1 on the upper template C2;
B. turning the upper template C2, placing a plurality of fasteners D thereon, repeatedly sweeping the fasteners D with hands or brushes in the area of the fastener mounting holes C2a, so that the heads D1 of the fasteners D fall downwards into the fastener mounting holes C2 a;
C. after all the fastener mounting holes C2a are filled with the fasteners D, removing the redundant fasteners D, and then covering the upper positioning plate C3;
D. the surface of the buckled piece C4 needing to be buckled faces to a positioning plate C3, and after the buckled piece positioning outer frame wire C3b of the positioning plate C3 is positioned, the buckled piece positioning outer frame wire is non-permanently bonded and positioned on a positioning plate C3 through a positioning rubber frame C3C, so that the assembly of the template assembly C is completed;
E. keeping the stacking state of the upper template C2, the positioning plate C3 and the buckled piece C4 without dislocation, and removing the transparent rubber plate C1 after reversing the template assembly C to finish the equipment work of the template assembly C before installing the host A;
when the assembly is completed, the positioning holes arranged on the upper template C2 and the positioning plate C3 assist in completing the positioning of the upper template C2 and the positioning plate C3; or the whole size and shape of the upper template C2 and the positioning plate C3 are set to be the same, and the outer contours of the other templates are positioned mutually.
Wherein, in the second step: removing the transparent rubber plate C1 from the template assembly C, and then installing the host A, namely, placing the template assembly C with the transparent rubber plate C1 removed below a fixing frame A3 of the host A, installing a positioning pin A6 and fixing the template assembly C on the fixing frame A3; the drawing is that the fastener combination pattern drawn by the drawing software is converted into a format which can be recognized by a host computer through conversion software and is guided into the host computer, or a fastening path is directly and manually input on the host computer according to the fastener combination pattern.
The drawing software we used is the shoe model grading system of Taixing Taiwan science and technology corporation.
The conversion software was PS300B from Brother Industries, Inc.
The electronic pattern machine used for transformation is a JK-T5030 type electronic pattern machine of Xinjack Sewing machines of Zhejiang, Inc., which is randomly configured with software for threading. After the pattern software is converted by the conversion software, the pattern software is input into the lane software to complete the drawing work.
In the third step: the height of the punch is 23.3-3.5 mm away from the upper die plate C, the speed of the punch is 300-400 times/minute, each fastener is used once, and the force of the punch is 8-10 kg.
When the punch force is 9kg, the effect is better.
The qualified standard of the upper surface of the fastened fastener is as follows: the position error of the fastener is 0.1mm, the fastener is fixed firmly, the postures are vertical and uniform, the claw parts of the fastener are just completely embedded into the leather, and the tail ends of the claws are fully curled.
After the system and the production process are applied, the production efficiency is improved linearly, the position error of the fasteners is 0.1mm, the fasteners are fixed firmly, the postures are vertical and uniform, the claws of the fasteners are just completely embedded into leather, the tail ends of the claws are fully curled (taking the fasteners in the embodiment as an example, four claws of the fasteners are curled into a cross shape), the qualification rate is almost 100%, the dies in the embodiment have 1200-1400 fasteners, and the fasteners can be driven in five minutes.
The invention is not limited to the above-described examples, and various modifications or alterations without inventive work may be made by those skilled in the art within the scope of the invention defined by the claims appended hereto.

Claims (10)

1. The single-template dotting system is characterized by comprising a single-template dotting machine and a template component (C);
the single-template dotter comprises a main machine (A), wherein the main machine (A) comprises a punch head (A2) arranged on a machine head (A1) and a fixing frame (A3) arranged on a X, Y shaft moving frame (A4) and positioned below the punch head (A2), and a working table surface (A5) is arranged below the fixing frame (A3); a bottom die block (A7) which is used for being matched with the punch (A2) is arranged on the position, corresponding to the punch (A2), of the worktable surface (A5), and a foot rolling bottom die (B) which is used for rolling the foot claw part (D2) of the fastener (D) is arranged on the bottom die block (A7); the fixed frame (A3) is provided with a positioning hole for positioning and fixing the template component (C);
the template assembly (C) comprises an upper template (C2) and a positioning plate (C3) which are sequentially overlapped from top to bottom;
the upper template (C2) is provided with a plurality of fastener mounting holes (C2a) for accommodating the fasteners (D);
a buckled piece positioning outer frame wire (C3b) used for assisting the buckled piece (C4) and the template component (C) in positioning is arranged on the positioning plate (C3), and a positioning rubber frame (C3C) used for non-permanently bonding and positioning the buckled piece (C4) is arranged on the inner side of the buckled piece positioning outer frame wire (C3 b); the positioning plate (C3) is also provided with a hollowed-out work area (C3a) for the fastener (D) to be embedded into the fastened piece (C4) through the positioning plate (C3);
the upper template (C2) and the positioning plate (C3) are both provided with positioning holes matched with the fixing frame (A3); the template component (C) and the fixed frame (A3) are fixedly connected through a positioning pin (A6).
2. The system of claim 1, wherein the template assembly (C) further comprises a transparent adhesive sheet (C1) for preventing the fasteners (D) from leaking out of the upper template (C2) during assembly of the template assembly (C); the transparent rubber plate (C1) is adhered to the upper surface of the upper template (C2) when the template assembly (C) is assembled, and the transparent rubber plate (C1) is not included when the template assembly (C) is fixed on the fixing frame (A3).
3. The system according to claim 1 or 2, wherein the transparent rubber plate (C1) is provided with a member-to-be-fastened positioning outer wire (C3b) for displaying the outer contour shape of the member-to-be-fastened (C4), and the lower surface of the transparent rubber plate (C1) is provided with an adhesive layer.
4. The system of claim 1 or 2, wherein the diameter of the fastener mounting hole (C2a) is greater than or equal to the diameter of the head (D1) of the fastener (D) and less than the diameter of the end of the claw (D2) of the fastener (D).
5. The system according to claim 1 or 2, wherein the foot rolling bottom mold (B) of the bottom mold block (A7) is a concave spherical surface, the opening diameter (w) of the concave spherical surface is 0.2-0.5 mm larger than the diameter of the tail end of the foot claw portion (D2) of the fastener (D), and the depth (h) of the concave spherical surface is one third of the opening diameter (w).
6. The process for producing a single-formwork make-up system according to claims 1 to 5, comprising the steps of:
firstly, assembling a template component (C), and installing a fastener (D) and a fastened piece (C4) into the assembling template component (C) in the process;
secondly, selecting a punch head (A2) and a bottom die block (A7) which are matched, installing a host (A), removing a transparent rubber plate (C1) from a template assembly (C), then installing the host (A) and drawing;
thirdly, adjusting the height, speed and force of the punch;
fourthly, testing the machine, and then checking the quality;
fifthly, producing the products in large scale after the quality is qualified.
7. The process of claim 6, wherein step one comprises the steps of:
A. attaching a transparent adhesive sheet (C1) on the upper template (C2);
B. turning the upper template (C2), placing a plurality of fasteners (D) thereon, repeatedly sweeping the fasteners (D) in the area related to the fastener mounting holes (C2a) by hand or a brush, and enabling the heads (D1) of the fasteners (D) to fall downwards into the fastener mounting holes (C2 a);
C. when all the fastener mounting holes (C2a) are filled with the fasteners (D), removing the redundant fasteners (D), and then covering the upper positioning plate (C3);
D. one surface of a buckled piece (C4) needing to be buckled faces to a positioning plate (C3), and after the buckled piece positioning outer frame wire (C3b) of the positioning plate (C3) is positioned, the buckled piece positioning outer frame wire is non-permanently bonded and positioned on the positioning plate (C3) through a positioning rubber frame (C3C), so that the template assembly (C) is assembled;
E. keeping the stacking state of the upper template (C2), the positioning plate (C3) and the fastened piece (C4) without dislocation, and removing the transparent rubber plate (C1) after reversing the template assembly (C) to complete the equipment work of the template assembly (C) before the host machine (A) is installed;
when the assembly is completed, the positioning between the upper template (C2) and the positioning plate (C3) is assisted by positioning holes arranged on the upper template and the positioning plate; or the upper template (C2) and the positioning plate (C3) are arranged to be the same in size and shape as a whole, and the positioning between the upper template and the positioning plate is completed by aligning the outer contours of the upper template and the positioning plate.
8. The process of claim 6, wherein in step two: removing the transparent rubber plate (C1) from the template assembly (C), and then installing the host (A), namely, placing the template assembly (C) without the transparent rubber plate (C1) below a fixing frame (A3) of the host (A), and installing a positioning pin (A6) to fix the template assembly (C) on the fixing frame (A3); the drawing is that the fastener combination pattern drawn by the drawing software is converted into a format which can be recognized by a host computer through conversion software and is guided into the host computer, or a fastening path is directly and manually input on the host computer according to the fastener combination pattern.
9. The process of claim 6, wherein in step three: the height of the punch is 3.3-3.5 mm away from an upper template (C2), and the force of the punch is 8-10 kg.
10. The process of claim 9 wherein the punch force is 9 kg.
CN201410291014.3A 2014-06-25 2014-06-25 Single mode plate beats button system and production technology thereof Active CN104082909B (en)

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CN105249616A (en) * 2015-11-11 2016-01-20 四川非意欧国际皮革制品有限公司 Multi-punch dual-die plate dotter

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CN103264794A (en) * 2013-05-05 2013-08-28 青岛美嘉隆包装机械有限公司 Automatic riveting machine for steel belt boxes
CN203943173U (en) * 2014-06-25 2014-11-19 四川非意欧国际皮革制品有限公司 Single mode plate is beaten button system

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CN1465469A (en) * 2002-06-21 2004-01-07 良固建筑材料(上海)有限公司 Pneumatic nailing-gun for otter board
CN1465470A (en) * 2002-06-21 2004-01-07 良固建筑材料(上海)有限公司 Pneumatic nailing-gun and method for nailing joining otter board
CN103264794A (en) * 2013-05-05 2013-08-28 青岛美嘉隆包装机械有限公司 Automatic riveting machine for steel belt boxes
CN203943173U (en) * 2014-06-25 2014-11-19 四川非意欧国际皮革制品有限公司 Single mode plate is beaten button system

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