Summary of the invention
The present invention solves that above-mentioned technical problem provides a kind of Electric Motor Wheel with turning function comprehensive
Performance test stand, its course changing control is simple, stable, the lateral loading simulation of follow-up Electric Motor Wheel
Test obtains more accurate result, and then contributes to the research to whole electric vehicle.
For solving above-mentioned technical problem, the present invention provides a kind of Electric Motor Wheel with turning function comprehensive
Performance test stand, including: portal frame, stub frame and steering mechanism, described stub frame is used for can
Remove and install the Electric Motor Wheel tested;Wherein, described steering mechanism include worm screw case, motor,
Second connector and steering force sensor, described worm screw case one end be provided with the first connector, another
End is provided with ball screw;The worm screw case of described steering mechanism is by the described first universal connection of connector
In described portal frame, the motor of described steering mechanism is connected with the worm screw case of described steering mechanism, institute
State second connector one end universal with the movable end of the ball screw of described steering mechanism be connected, another
End is connected with described steering force sensor activity, and described steering force sensor is fixed with described stub frame
Connect.
Further, described first connector include one end be provided with the link of fixed hub, first
Support arm, inner support and the first bearing pin, wherein, described inner support by described first bearing pin with
Described first support arm is hinged, and the vertical axis of described inner support is inserted in the fixing axle of described link
Set, the other end of described link is welded in described portal frame, and wherein, described inner support is Cornu Caprae seu Ovis
Fork.
Further, described second connector includes the second support arm, the second bearing pin and cushion block, its
In, described second support arm is by the work of described second bearing pin Yu the ball screw of described steering mechanism
Moved end is hinged, and, described steering force sensor is welded with a fixed hub, outside described second
The vertical axis of support is inserted in the fixed hub of described steering force sensor, and described cushion block two ends are solid respectively
Surely being connected to described steering force sensor and described stub frame, wherein, described second support arm is sheep
Angle is pitched.
Further, described testing stand includes that Vertical loading mechanism, described Vertical loading mechanism include
Motor, it is provided with the worm screw case of ball screw, bidirection press adapter, pull pressure sensor and short
Gear;Further, described portal frame crossbeam is provided with a support, described Vertical loading mechanism
Worm screw case is fixedly arranged on described support, and the motor of described Vertical loading mechanism is arranged on described support
And be connected with the worm screw case of described Vertical loading mechanism, the ball screw of described Vertical loading mechanism
Movable end is inserted in one end of described bidirection press adapter, the other end of described bidirection press adapter
Connecting described pull pressure sensor, described pull pressure sensor connects described short gear, described short tooth
Wheel rotating shaft connects described stub, and described stub is connected with stub frame by bearing.
Further, described Vertical loading mechanism includes that stop is pitched, and described stop fork includes mutually handing over
The horizon bar of fork and vertical bar, described horizon bar is fixed on the ball screw of described Vertical loading mechanism
On, described vertical bar is fixed on described portal frame crossbeam, wherein, is limited by described vertical bar
Described horizon bar can only move on the length direction of described vertical bar and then limit and described vertically add
The ball screw of mounted mechanism can not rotate and can only move by the vertical direction.
Further, described Vertical loading mechanism includes that spool gear, described portal frame crossbeam are provided with
Another bearing, the axis of described spool gear is inserted in another bearing described and can horizontally rotate, wherein,
Described spool gear engages with described short gear, and, described spool gear surface is provided with an angle position
Sensor.
Further, described Vertical loading mechanism includes angle limiter, and described angle limiter is solid
It is located at described spool gear surface.
Further, described Vertical loading mechanism includes upper and lower stop, and described upper and lower stop is solid
It is located at the movable end of the ball screw of described Vertical loading mechanism.
Further, described testing stand includes the frame supporting described portal frame, and described testing stand is also
Including the rotary drum supported by described frame, torque rotary speed sensor, the first belt wheel, flywheel, clutch
Device and the second belt wheel;Wherein, described rotary drum and described first belt wheel rotating shaft respectively are connected to described
Torque rotary speed sensor both sides, described first belt wheel and described second belt wheel are connected by belt, institute
Stating clutch shaft to connect and described second belt wheel side, described flywheel shaft is connected to described clutch away from institute
State the side of the second belt wheel.
Further, described testing stand also includes the electric dynamometer supported by described frame, wherein,
Described electric dynamometer axle is connected to the opposite side of described second belt wheel.
The Electric Motor Wheel of embodiment of the present invention is comprehensive performance test bed: steering mechanism is by using motor
Drive the worm screw of worm screw case, then drive turbine, then drive ball screw and then by steering force by main
Pin frame is applied to the mode of Electric Motor Wheel, and its course changing control is simple, stable, follow-up Electric Motor Wheel
Lateral loading analog test obtains more accurate result, and then contributes to grinding whole electric vehicle
Study carefully, and, the size of lateral load is obtained in real time by arranging steering force sensor, it is possible to according to
This lateral load size the most dynamically adjusts the steering force being applied to Electric Motor Wheel, closer to actual row
Turner condition.
Detailed description of the invention
The present invention is described in detail with embodiment below in conjunction with the accompanying drawings.
The Electric Motor Wheel of embodiment of the present invention is comprehensive performance test bed is mainly used in pure electric automobile
Electric Motor Wheel is tested.Refering to Fig. 1 and Fig. 2, this testing stand includes frame 20 and portal frame 17-8,
Also include road analogy mechanism, inertia simulation mechanism, actuating unit, Vertical loading mechanism 17 with
And the independent combination of one or more in steering mechanism 18.
The portal frame 17-8 that in full include frame 20 with this testing stand, is arranged in frame 20, road
Road simulation mechanism, inertia simulation mechanism, actuating unit, Vertical loading mechanism 17 and turn to machine
It is described in detail as a example by the combination of structure 18.
Road analogy mechanism includes rotary drum 4, gathers rotary drum 4 torque torque rotary speed sensing with rotating speed
Device 7 and the first belt wheel 9, rotary drum 4 and the first belt wheel 9 rotating shaft respectively are connected to torque rotary speed and pass
Sensor 7 both sides.Inertia simulation mechanism includes flywheel 13, clutch the 12, second belt wheel 10.Dynamic
Force mechanisms mainly includes electric dynamometer 14, and it can be in power generation mode to carry out resistance with selectivity
Simulation, or selectivity is in motor mode to be braked simulation, specifically, at actuating unit
When motor mode, it includes electric dynamometer 14 and provides the electricity of electric power for this electric dynamometer 14
Source (not shown);When actuating unit is in power generation mode, it includes electric dynamometer 14 and for disappearing
The energy-dissipating device (not shown) of consumption the produced electric energy of electric dynamometer 14, certainly,
For improving resource utilization, the energy storage devices such as accumulator are can use to replace this energy-dissipating device.Wherein, fly
Wheel 13 and electric dynamometer 14 rotating shaft respectively are connected to the second belt wheel 10 both sides, and clutch 12 sets
It is placed between the second belt wheel 10 and flywheel 13;Wherein, the first belt wheel 9 and are connected by belt
Rotary drum mechanism and actuating unit are linked into an integrated entity and then realize the transmission of mutual power by two belt wheels 10.
Specifically, road analogy mechanism also includes clutch shaft bearing the 51, second bearing the 52, the 3rd
Bearing the 53, the 4th bearing the 54, first shaft coupling 61 and the second shaft coupling 62, wherein, rotary drum
4 rotating shafts are connected between clutch shaft bearing 51 and the second bearing 52, and the first belt wheel 9 rotating shaft is connected to
Between 3rd bearing 53 and the 4th bearing 54, the first shaft coupling 61 and the second shaft coupling 62 are respectively
Being arranged at torque rotary speed sensor 7 both sides, further, the first shaft coupling 61 rotating shaft is connected to
Between second bearing 52 and torque rotary speed sensor 7, the second shaft coupling 62 rotating shaft is connected to the 3rd
Between bearing 54 and torque rotary speed sensor 7.Further, actuating unit include the 5th bearing 55,
6th bearing 56 and the 3rd shaft coupling 63, the second belt wheel 10 rotating shaft be connected to the 5th bearing 55 with
Between 6th bearing 56, the 3rd shaft coupling 63 rotating shaft is connected to electric dynamometer 14 and the 5th axle
Hold between 55.
Wherein, frame 20 supports fixing road analogy mechanism, inertia simulation mechanism and actuating unit,
Concrete, as it can be seen, by by the first to the 6th bearing (51,52,53,54,55,56)
And torque rotary speed sensor 7 is arranged in frame 20, it is achieved frame 20 to road analogy mechanism,
Inertia simulation mechanism, the support of actuating unit are fixed.
In present embodiment, setting up flywheel 13 and be capable of inertia simulation, simulated automotive has acceleration
Inertia force when spending.Set up electric dynamometer 14, by the two-way mode to electric dynamometer 14
Utilization, concrete, electric dynamometer 14 is when power generation mode, and electric dynamometer 14 is as suction
Energy device, carries out resistance simulation, the dynamic load form loaded by electricity, when simulated automotive travels
Other various resistance sums in addition to resistance to rolling suffered by Electric Motor Wheel, simultaneously can be with flywheel 13
Coordinate to realize the electrodeless regulation of automobile inertia;Electric dynamometer 14 is when motor mode, and electric power is surveyed
Merit machine 14 drives whole testing stand (including rotary drum 4 and flywheel 13) to run, and by rotary drum 4
It is further driven to Electric Motor Wheel and runs to a certain operating mode, then stop powering to electric dynamometer 14,
Simulated automotive damped condition, carries out various braking simulation test, as carried out mechanical braking, electricity
Regenerative braking and machinery couple braking simulation test with electricity feedback.It addition, because Electric Motor Wheel self
The rated power of motor is limited, during such as simulating brake, is not enough to drive whole testing stand to work, and
And, Electric Motor Wheel itself is to be tested, and the practical situation i.e. needing the parameters of test is unknown
, and electric dynamometer 14 is known and adjustable, the motor of Electric Motor Wheel itself is not suitable for yet
Substitute the electric dynamometer 14 function in whole testing stand, espespecially during braking simulation.
Further, with continued reference to Fig. 1, Electric Motor Wheel includes wheel 3, wheel hub motor 1 and stops
Hull 2, wherein, wheel hub motor 1 is fixed in wheel 3, and brake disc 1 is arranged on wheel 3,
Stub frame 15 is connected with the axletree (not shown) of wheel 3 by linear bearing (not shown).
In conjunction with Electric Motor Wheel self structure characteristic, brake disc 1 mould that this testing stand can carry in conjunction with Electric Motor Wheel
Intend mechanical braking, also can carry out electricity regenerative braking, carry out electricity regenerative braking-mechanical braking coupled mode
Intend test.
In concrete application implementation mode, with continued reference to Fig. 1, testing stand includes for detachable peace
The stub frame 15 of the dress Electric Motor Wheel in order to test, stub frame 15 is arranged at above rotary drum 4 and activity
It is connected on portal frame 17-8.As it is shown on figure 3, be Degenerate Λ type three level atom, stub frame 15 can use
Inverted L shape structure, concrete, this stub frame 15 includes interconnective roof and sidewall, wherein,
The sidewall of stub frame 15 is used for installing test Electric Motor Wheel, and stub 16 is arranged on stub frame 15
It is connected by needle bearing (not shown) with this stub frame 15 simultaneously.
Further, referring in conjunction with Fig. 3-Fig. 5, testing stand includes steering mechanism 18, turns
One it is installed with for detecting the steering force sensor of steering force size on the movable end of mechanism 18
18-9, and, the movable end of this steering mechanism 18 is fixing even also by steering force sensor 18-9
Being connected to stub frame 15, this steering mechanism 18 is for applying steering force to being installed on by stub frame 15
The Electric Motor Wheel of stub frame 15 so drive CircOlectric to.Specifically:
Steering mechanism 18 includes that one end is provided with the first connector, the other end is provided with ball screw 18-7
Worm screw case 18-3, motor 18-1, the second connector and steering force sensor 18-9;Turn to
The worm screw case 18-3 of mechanism 18 is connected to portal frame 17-8 by the first connector is universal, turns to machine
The motor 18-1 of structure 18 is connected with the worm screw case 18-3 of steering mechanism 18, concrete, this motor
Connecting support 18-2 by one between 18-1 with worm screw case 18-3 and fix relative position, second connects
Part one end is universal with the movable end of the ball screw 18-7 of steering mechanism 18 to be connected, the other end with turn
It is flexibly connected to force transducer 18-9, steering force sensor 18-9 and the fixing connection of the second connector.
In a concrete application implementation mode, the first connector includes that one end is provided with fixed hub (figure
Do not show) link 18-11, the first support arm 18-4, inner support 18-6 and the first bearing pin
18-51, wherein, inner support 18-6 is cut with scissors by the first bearing pin 18-51 and the first support arm 18-4
Connecing, the vertical axis of inner support 18-6 is inserted in the fixed hub of link 18-11, link 18-11
The other end be welded in portal frame 17-8.And the second connector include the second support arm 18-8,
Two bearing pin 18-52 and cushion block 18-10, wherein, the second support arm 18-8 passes through the second bearing pin 18-52
Hinged with the movable end of the ball screw 18-7 of steering mechanism 18, and, steering force sensor 18-9
On be welded with a fixed hub (not shown), the vertical axis of the second support arm 18-8 is inserted in steering force
The fixed hub of sensor 18-9, cushion block 18-10 two ends are respectively welded in steering force sensor 18-9
With stub frame 15.Inner support 18-6 and the second support arm 18-8 can select Cornu Caprae seu Ovis to pitch, and first even
The first support arm 18-4, inner support 18-6 and the first bearing pin 18-51 in fitting constitute universal
Shelf structure;The second support arm 18-8 in second connector, the movable end of ball screw 18-7 and
Second bearing pin 18-52 also constitutes gimbals structure.
When turning to, the motor 18-1 of steering mechanism 18 starts (forward or reverse), drives worm screw
The scroll bar (not shown) forward or reverse of case 18-3, then drive the worm gear (figure of worm screw case 18-3
Do not show) rotate, and then drive the movable end of ball screw 18-7 to move to the left or to the right, will turn
Pass to stub frame 15 by the second support arm 18-8 by steering force sensor 18-9 to power, enter
And stub frame 15 driving electric wheel is rotated around stub 16, and wherein, the second support arm 18-8
Follow rotating of stub frame 15 to rotate in the fixed hub of steering force sensor 18-9, meanwhile,
Owing to the rotation of following of the second support arm 18-8 is further driven to inner support 18-6 at link
Rotate in the fixed hub of 18-11, realize simulation with this and turn to.Further, steering force sensing
Device 18-9 obtains the size of steering force in real time, and then enters steering force during simulation turns to
Row monitoring.By CircOlectric actual road test backward, it is possible to inspection Electric Motor Wheel is turning to time point and interior
Portion's element can long-term stable operation, simultaneously the most also anti-sideslip experiment for carrying out being correlated with provides material
Basis and condition so that the integral experiment of Electric Motor Wheel is more leveled off to actual driving operating mode.It addition,
The steering mechanism 18 of present embodiment, by using motor 18-1 to drive worm screw case 18-3, then carries
Move ball screw 18-7 and then by steering force by the way of stub frame 15 is applied to Electric Motor Wheel, its
Controlling simple, stable, the actual road test after turning to produces the side force with frictional force balance by laterally
Force transducer 19 obtains in real time.
In another concrete application implementation mode, refer in conjunction with Fig. 6 and Fig. 7, this testing stand
Also including Vertical loading mechanism 17, this Vertical loading mechanism 17 is by stub 16 and stub frame 15
Connect, so pass sequentially through stub 16, load is applied to be installed on master by the transmission of stub frame 15
In the Electric Motor Wheel of pin frame 15.Specifically, Vertical loading mechanism 17 includes motor 17-1, is provided with
The worm screw case 17-2 of ball screw 17-4, bidirection press adapter 17-6, pull pressure sensor 17-7
And bearing 17-14;Portal frame 17-8 crossbeam is provided with a support 17-3, Vertical loading mechanism
The worm screw case 17-2 of 17 is fixedly arranged on support 17-3, and the motor 17-1 of Vertical loading mechanism 17 sets
It is placed on support 17-3 and is connected with the worm screw case 17-2 of Vertical loading mechanism 17, Vertical loading
The movable end of the ball screw 17-4 of mechanism 17 is inserted in one end of bidirection press adapter 17-6,
The other end of bidirection press adapter 17-6 connects pull pressure sensor 17-7, and stub 16 one end is worn
Cross bearing 17-14 and then be connected with the rotating shaft of pull pressure sensor 17-7, stub 16 other end and master
Pin frame 15 is connected by needle bearing.
When applying vertical load, motor 17-1 starts (just or reversion), drives worm screw case 17-2
Scroll bar (not shown) just or reverse turn, then drive the turbine of worm screw case 17-2 to rotate, and then
Drive the motion of ball screw 17-4 up or down, passed by bidirection press adapter 17-6, pressure
Sensor 17-7 passes to stub 16, then vertical load is applied in Electric Motor Wheel by stub frame 15.
Wherein, ball screw 17-4 moves upward, and vertical load reduces, and ball screw 17-4 transports downwards
Dynamic, vertical load increases.By using the Vertical loading mechanism 17 of electric loading system vertical load, energy
Enough simulation Electric Motor Wheel bobs when road traveling, test checks the motor internal unit of Electric Motor Wheel
Part whether can in the case of having vibratory impulse long-term stable operation, and coordinate brakes to enter
The series of experiments such as row ABS tests, composite braking test, in simulation reality driving operating mode, automobile is certainly
The vertical loads such as weight and load-carrying.It addition, the Vertical loading mechanism 17 of present embodiment, by using
Motor 17-1 drives worm screw case 17-2, then drives ball screw 17-4 and then applied by vertical load
To the mode of Electric Motor Wheel, it controls simple, stable so that Vertical loading analog reslt is accurate,
Be conducive to the research to whole electric vehicle, and, real-time by arranging pull pressure sensor 17-7
Obtain the size of vertical load, it is possible to the most dynamically adjust according to this vertical load size and be applied to
The vertical load of Electric Motor Wheel, closer to reality driving operating mode.
In conjunction with the first connector in steering mechanism 18 above and the gimbals structure of the second connector
Design, when Vertical loading mechanism 17 carries out Vertical loading, along with being increased or decreased of load,
Stub frame 15 can be subjected to displacement by the vertical direction, with 15 fixing second outer, described stub frame
Frame 18-8 is with the second bearing pin 18-52 as axis rotation, and meanwhile, the second support arm 18-8 is vertically
Rotation of following on direction is further driven to inner support 18-6 and turns for axle center with the first bearing pin 18-51
Dynamic, and then make the Vertical loading of Vertical loading mechanism 17 not affect turning to of steering mechanism 18.
Preferably, Vertical loading mechanism 17 includes that stop is pitched 17-13, stop fork 17-13 and included phase
The horizon bar 17-131 intersected mutually and vertical bar 17-132, horizon bar 17-131 is fixed on and vertically adds
On the ball screw 17-4 of mounted mechanism 17, vertical bar 17-132 is fixed on portal frame 17-8 crossbeam
On, wherein, vertical bar 17-132 limit levels bar 17-131 can only be vertical bar 17-132's
On length direction move so that the ball screw 17-4 of Vertical loading mechanism 17 can not rotate and only
Can move in the vertical direction, and then ensure the work of the ball screw 17-4 of Vertical loading mechanism 17
Moved end can only move up and down, it is possible to preferably simulation applies vertical load, improves vertical load simulation
The degree of accuracy of (i.e. car weight simulation) result.
Preferably, Vertical loading mechanism 17 includes spool gear 17-9 and short gear 17-10, gantry
Being additionally provided with a bearing 17-15 on the crossbeam of frame 17-8, the axis of spool gear 17-9 is inserted in this bearing
Can horizontally rotate in 17-15, wherein, short gear 17-10 is positioned on bearing 17-14, this short tooth
One end of wheel 17-10 axis is connected with pull pressure sensor 17-7, the other end and stub 16 rotating shaft
Connect, and, spool gear 17-9 engages with short gear 17-10, and this spool gear 17-9 surface is solid
Being provided with an angular position sensor (not shown), this angular position sensor is at CircOlectric
The steering angle of Electric Motor Wheel is gathered during to.It addition, by arranging spool gear 17-9 and inciting somebody to action
Angular position sensor is fixedly arranged on this spool gear 17-9 surface, it is possible to do not affecting Vertical loading machine
On the basis of structure 17 applies vertical load to Electric Motor Wheel, obtain the steering angle of Electric Motor Wheel.
Further, in reality driving operating mode, the steering angle of Electric Motor Wheel is not infinitely-great, for
Simulation reality driving operating mode, the most fixed angle limiter 17-11 on spool gear 17-9 surface, with
This angle limiter 17-11 matches, such as can be in the horizontal direction of portal frame 17-8 column
On set a chute (not shown), chute may be designed as in circular arc, and the radian of this circular arc can basis
The Electric Motor Wheel actual angle design that can turn over when electric automobile turns to, when steering mechanism 18 applies
Steering force when a series of elements are eventually transferred to the Electric Motor Wheel on stub frame 15, even if this turn
Sufficiently large to power, Electric Motor Wheel being defined to by this angle limiter 17-11 can only be in default rotation
Rotate in angular range, with closer to reality driving operating mode.
Preferably, Vertical loading mechanism 17 includes upper and lower stop 17-5, upper and lower stop 17-5
It is fixedly arranged on the movable end of the ball screw 17-4 of Vertical loading mechanism 17, certainly, for coordinating on this
The restriction to ball screw 17-4 movement travel of lower retainer 17-5, the most generally can be at gantry
Arranging a chute (not shown) on the column of frame 17-8, this chute is along portal frame 17-8 column
Short transverse is arranged, and, it is respectively provided with a contact (not shown) at the upper and lower two ends of this chute,
When upper and lower stop 17-5 touches contact, ball screw 17-4 stops continuing to touch to this immediately
The motion of some direction.
In above-mentioned embodiment, it is preferable that stub 16 is arranged on stub frame 15, and electronic
When wheel is installed on stub frame 15, the surface that this stub 16 is in this Electric Motor Wheel makes stub 16
Offset distance is zero, and then guarantees Electric Motor Wheel to remain at the peak of rotary drum 4 to contact, the most directly
Line is with when turning to, and this Electric Motor Wheel all can contact with the peak of rotary drum 4, it is possible to avoid because of stub
When 16 offset distances are not zero, the steering angle of Electric Motor Wheel is excessive makes tire depart from the highest of rotary drum 4
The test error that point is caused.
In sum, the testing stand of embodiment of the present invention has the advantage that
(1) road analogy, resistance simulation, car weight simulation, inertia simulation can be carried out;
(2) braking simulation can carry out mechanical braking, electricity regenerative braking and machinery and electricity feedback
Coupling braking simulation.
(3) during steering mechanism is capable of actual driving operating mode CircOlectric to time by side force
Simulation.
(4) during Vertical loading mechanism is capable of actual driving operating mode, Electric Motor Wheel is conducted oneself with dignity and is carried
The vertical load simulation heavily waited.
(5) by above-mentioned (1), (2), (3) and (4), it is possible to realize Electric Motor Wheel is double simultaneously
To loading analog test, inertia simulation and braking simulation, the meaning of its testing stand is more than only existing
(1), the single situation in (2), (3) or (4), drive a vehicle operating mode closer in reality, be conducive to
Improve the accuracy of result of the test.
These are only embodiments of the present invention, not thereby limit the scope of the claims of the present invention, all
It is the equivalent structure utilizing description of the invention and accompanying drawing content to be made or equivalence flow process conversion, or directly
Connect or be indirectly used in other relevant technical fields, be the most in like manner included in the patent protection of the present invention
In the range of.