CN104069707B - A kind of lead-acid accumulator industry purification equipment for separating lead powder from air and purification method thereof - Google Patents
A kind of lead-acid accumulator industry purification equipment for separating lead powder from air and purification method thereof Download PDFInfo
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Abstract
A kind of lead-acid accumulator industry purification equipment for separating lead powder from air and purification method thereof, first flue gas is passed into by air inlet, by deep bead by the speeds control of airflow strikes liquid level within the scope of 5 ~ 8 meter per seconds, clash into the air-flow after the water surface with the speed impacts S type demist deflection plate of≤1.5 meter per seconds, through one-level filtrate purified gas, with the speed of≤2 meter per seconds by activated carbon filtration layer cross section, gas after activated carbon filter layer, process purification rank is the second level filtering material filter between F5-F9 again, after the frame type high efficient metre filter that the U15-U17 being finally H13-H15 or the ULPA level of HEPA level by purification rank forms, discharged by air outlet.Minimum filtering accuracy can reach 0.1 micron, for lead-acid accumulator industry cast panel operation, filter the complicated flue gas of lead fume air-fuel mixture, flue gas lead ion concentration of emission≤0.07 milligram/cubic metre after purification, well below discharging standards, better solve the problem of the difficult thoroughly purification of polar plate of lead acid storage battery casting process pollutant.
Description
Technical field
The present invention is the improvement to purification equipment for separating lead powder from air, particularly relates to the filtering technique that a kind of wet water membrane adds dry method high efficiency particulate air filter integral type.
Background technology
The grid casting process of lead-acid accumulator industry, can produce leaded smoke mixture, and the inside is mingled with a large amount of cork powder, machine oil, gelatine.If adopt dry cleaning technique, then oil-containing can block the ventilative filter opening of filtrate very soon containing the mixture of glue, and service life is short, at a certain temperature very easily initiation fire.
If adopt wet type water dust scrubber, purification efficiency is low, and with a certain amount of steam after water-bath, being present in deduster is liquid or gaseous state, does not reach the harsh conditions using high efficiency particulate air filter (environment must be dry).The plumbous fume purifier of Chinese patent CN201120421659.6, adopts shower nozzle spray to form water smoke, being with water rate high, being mingled with lead ion in recirculated water by making deduster in the gas finally discharged, and finally affects environmental protection tests test effect.Multiple filtration filler, when flue gas concentration is larger, particle directly blocks filler, although there is Water spray to clean, nothing
Method is thoroughly removed, and day tie the moon and tire out, the air current flow of circulation is more and more less, and packing layer is blocked, causes shorten the service life of deduster.
Besides, for realizing high-precision filtration, such as lead fume, specifies in national GB16297-1996 discharge standard, dust-laden≤0.7 milligram/cubic metre, lead-acid accumulator cleaner production relevant regulations≤0.1 milligram/cubic metre.Existing purification equipment for separating lead powder from air, adopt water film dedusting technique can to prevent fires washing flue dust, in order to ask most raising filter efficiency simply, Multi-level water film duster parallels is adopted to purify, the resistance straight line of system can be caused to increase, and it is clean finally cannot to dewater, and causes the lead ion in steam to enter air with airflow exits, affect environmental protection tests effect, be difficult to up to standard.Adopt nonaqueous dust cleaner, the greasy dirt in flue gas, gelatine cannot be overcome to the problem of media filtration micropore Severe blockage, pole fire hazardous at a certain temperature.Adopt electrostatic precipitator, the mixture of cork powder greasy dirt gelatine is bonded in electrode surface, cannot thoroughly clean up, and under certain accumulation, electrostatic attraction electrode lost efficacy, and pole fire hazardous.
Above objective phenomenon seems simple, but in the problem of polar plate of lead acid storage battery casting link release heavy metal contaminants, fails for a long time effectively to be solved, be also enough to the technical difficulty showing that people solve.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of filtrate is provided automatically to change, wet method water-bath adds lead-acid accumulator industry purification equipment for separating lead powder from air and the purification method thereof that efficiency of dust collection that dry method high efficiency particulate air filter is integrated reaches more than 99.9%, there is cooling, fire prevention, oil-stain-preventing blocking filtrate, use super high efficient filter, the advantages such as filtering accuracy is high, long service life.
The present invention for achieving the above object, provide following technical scheme: a kind of lead-acid accumulator industry purification equipment for separating lead powder from air, comprise housing, housing cavity is made up of water-bath back-fire relief room and adsorption filtration room, described water-bath back-fire relief room comprises two, the left and right chamber become by baffle for separating, described two chamber lower portion are communicated with and are marked with water bath shampoo, left chamber top offers air inlet, air inlet is connected with intake stack and stretches into the indoor chamber of water-bath back-fire relief near water bath shampoo surface, described dividing plate end is near water-bath liquid level, water-bath back-fire relief room intracavity bottom offers water inlet and bottom blow-down mouth, described right chamber is provided with dehydration deflection plate, described adsorption filtration room is made up of the one-level filtrate adsorption section be intervally arranged, active carbon section, secondary filtrate adsorption section, super high efficient filter section successively, super high efficient filter section rear portion housing offers air outlet, described dehydration deflection plate upper chambers and one-level filtrate adsorption section chamber.
As a further improvement on the present invention, one-level filtrate adsorption section is provided with filtrate apparatus for automatic change, described filtrate apparatus for automatic change comprise the drum-type handling filtering device being installed on one-level filtrate adsorption section housing both sides, the rolling filtrate be wound on drum-type handling filtering device, be close to the rolling filtrate back side support rolling steel wire link network and load and unload with drum-type the reductor that filtering device is in transmission connection.Arrange one-level filtrate after absorption is saturated by this kind, can be automatically replaced with new filtrate by mechanical device, saturated filtrate is then discharged clarifier casing.Fill rolling filtrate above the mechanical device of replacing filtrate, filtrate, under the air intake cross section of clarifier hangs, is covered with cross section, near there being steel wire transmission device after filter cloth, hold filter cloth in cross section, prevent filter cloth by the dynamic displacement of drifting of wind, can effectively prevent filter cloth from pulling apart simultaneously.Wrap-up is equipped with in the bottom of mechanical device, when automatically changing filter cloth, above puts down receipts.
As preferably, described intake stack is provided with adjustable deep bead.
As preferably, dehydration deflection plate is S type demist deflection plate.
For realizing the object of the invention, the following provide the purification method of above-mentioned lead-acid accumulator industry purification equipment for separating lead powder from air, it is characterized in that comprising the following steps: first flue gas is passed into by air inlet, by deep bead by the speeds control of airflow strikes liquid level within the scope of 5 ~ 8 meter per seconds, clash into the air-flow after the water surface with the speed impacts S type demist deflection plate of≤1.5 meter per seconds, through one-level filtrate purified gas, with the speed of≤2 meter per seconds by activated carbon filtration layer cross section, gas after activated carbon filter layer, process purification rank is the second level filtering material filter between F5-F9 again, after the frame type high efficient metre filter that the U15-U17 being finally H13-H15 or the ULPA level of HEPA level by purification circle forms, discharged by air outlet.
Beneficial effect of the present invention: purification equipment for separating lead powder from air of the present invention, traditional water bath dedusting is adopted to add the pattern of super high efficient filter, fire falls in water-bath, and the super high efficient filter that rear installs additional then can realize the purification efficiency of more than 99.9%, makes below lead ion concentration of emission≤0.1 milligram/cubic metre.The feature being different from other technique is: after filtrate absorption is saturated, directly dispelled out clarifier cavity.Absorption type filtrate is installed before super high efficient filter, the pollutants such as filter material surface adsorbed water gasoline mist.Utilize differential manometer accurate Calculation, when differential pressure reaches pre-set value, differentiate that filtrate reaches absorption saturation value, PLC interlock motor, automatic replacing filtrate, saturated filtrate is discharged in clarifier cavity, thus has manufactured the environment space of clarifier inner chamber drying, meets the condition that super high efficient filter uses.
Accompanying drawing explanation
Fig. 1 is the front view of embodiment 1.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the left view of embodiment 2.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the structural representation of filtrate apparatus for automatic change.
Detailed description of the invention
Embodiment 1: a kind of lead-acid accumulator industry purification equipment for separating lead powder from air, comprise housing 001, housing 001 inner chamber is made up of water-bath back-fire relief room 011 and adsorption filtration room 012, both yi word pattern arrangements, described water-bath back-fire relief room 011 comprises two, the left and right chamber (112 be separated into by dividing plate 111, 113), described two chambers (112, 113) bottom is communicated with and is marked with water bath shampoo, left chamber 112 top offers air inlet 112.1, air inlet 112.1 is connected with intake stack 112.2 and stretches into water-bath back-fire relief room 011 inner chamber near water bath shampoo surface, described dividing plate 111 end is near water-bath liquid level, water-bath back-fire relief offers water inlet 114 and bottom blow-down mouth 115 bottom indoor chamber 011, described right chamber 113 is provided with dehydration deflection plate 113.1, described adsorption filtration room 012 is made up of the one-level filtrate adsorption section 121 be intervally arranged, active carbon section 122, secondary filtrate adsorption section 123, super high efficient filter section 124 successively, super high efficient filter section 124 rear portion housing offers air outlet 125, described dehydration deflection plate 113.1 upper chambers and one-level filtrate adsorption section 121 chamber.One-level filtrate adsorption section 121 is provided with filtrate apparatus for automatic change, described filtrate apparatus for automatic change comprise the drum-type handling filtering device 121.1 being installed on one-level filtrate adsorption section 121 housing both sides, the rolling filtrate 121.2 be wound on drum-type handling filtering device 121.1, be close to rolling filtrate 121.2 back side support rolling steel wire link network 121.3 and load and unload with drum-type the reductor 121.4 that filtering device 121.1 is in transmission connection.Described intake stack 112.2 is provided with adjustable deep bead 112.3.Dehydration deflection plate 113.1 is S type demist deflection plate.
Embodiment 2, with reference to embodiment 1, arrange with both adsorption filtration rooms 012 L-type in described water-bath back-fire relief room 011, and dehydration deflection plate 113.1 upper chambers arranges pipeline and one-level filtrate adsorption section 121 chamber.
In above-mentioned two embodiments, deep bead also can be installed on dividing plate end near water-bath liquid level place, by the speed regulating the angle of deep bead to control airflow strikes liquid level.
Embodiment 3: a kind of lead-acid accumulator industry purification equipment for separating lead powder from air purification method, it is characterized in that comprising the following steps: first flue gas is passed into by air inlet, by deep bead by the speeds control of airflow strikes liquid level within the scope of 5 ~ 8 meter per seconds, clash into the air-flow after the water surface with the speed impacts S type demist deflection plate of≤1.5 meter per seconds, through one-level filtrate purified gas, with the speed of≤2 meter per seconds by activated carbon filtration layer cross section, gas after activated carbon filter layer, process purification rank is the second level filtering material filter between F5-F9 again, after the frame type high efficient metre filter that the U15-U17 being finally H13-H15 or the ULPA level of HEPA level by purification circle forms, discharged by air outlet.
Below by way of specific embodiment; exemplary illustration and help understand essence of the present invention further; but embodiment detail is only in order to the present invention is described; whole technical scheme under not representing inventive concept; therefore should not be construed as the technical scheme total to the present invention to limit; some are In the view of technical staff; do not depart from the unsubstantiality increase/of the present invention's design or change; such as simply change with the technical characteristic with same or similar technique effect or replace; yi word pattern arranges that cavity changes L-type into and arranges cavity, or other appearance deformation all belongs to scope.
Claims (5)
1. a lead-acid accumulator industry purification equipment for separating lead powder from air, comprise housing, housing cavity is made up of water-bath back-fire relief room and adsorption filtration room, described water-bath back-fire relief room comprises two, the left and right chamber become by baffle for separating, described two chamber lower portion are communicated with and are marked with water bath shampoo, left chamber top offers air inlet, air inlet is connected with intake stack and stretches into the indoor chamber of water-bath back-fire relief near water bath shampoo surface, described dividing plate end is near water-bath liquid level, water-bath back-fire relief room intracavity bottom offers water inlet and bottom blow-down mouth, and described right chamber is provided with dehydration deflection plate; Described adsorption filtration room is made up of the one-level filtrate adsorption section be intervally arranged, active carbon section, secondary filtrate adsorption section, super high efficient filter section successively, super high efficient filter section rear portion housing offers air outlet, described dehydration deflection plate upper chambers and one-level filtrate adsorption section chamber.
2. a kind of lead-acid accumulator industry purification equipment for separating lead powder from air according to claim 1, it is characterized in that one-level filtrate adsorption section is provided with filtrate apparatus for automatic change, described filtrate apparatus for automatic change comprise the drum-type handling filtering device being installed on one-level filtrate adsorption section housing both sides, the rolling filtrate be wound on drum-type handling filtering device, be close to the rolling filtrate back side support rolling steel wire link network and load and unload with drum-type the reductor that filtering device is in transmission connection.
3. a kind of lead-acid accumulator industry purification equipment for separating lead powder from air according to claim 1, is characterized in that described intake stack is provided with adjustable deep bead.
4. a kind of lead-acid accumulator industry purification equipment for separating lead powder from air according to claim 1, is characterized in that dehydration deflection plate is S type demist deflection plate.
5. the lead-acid accumulator industry purification equipment for separating lead powder from air purification method as described in one of claim 1 ~ 4, it is characterized in that comprising the following steps: first flue gas is passed into by air inlet, by deep bead by the speeds control of airflow strikes liquid level within the scope of 5 ~ 8 meter per seconds, clash into the air-flow after the water surface with the speed impacts S type demist deflection plate of≤1.5 meter per seconds, through one-level filtrate purified gas, with the speed of≤2 meter per seconds by activated carbon filtration layer cross section, gas after activated carbon filter layer, process purification rank is the second level filtering material filter between F5-F9 again, after the frame type high efficient metre filter that the U15-U17 being finally H13-H15 or the ULPA level of HEPA level by purification rank forms, discharged by air outlet.
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| CN201410275332.0A CN104069707B (en) | 2014-06-19 | 2014-06-19 | A kind of lead-acid accumulator industry purification equipment for separating lead powder from air and purification method thereof |
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| CN201410275332.0A CN104069707B (en) | 2014-06-19 | 2014-06-19 | A kind of lead-acid accumulator industry purification equipment for separating lead powder from air and purification method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104888596B (en) * | 2015-05-29 | 2018-03-02 | 安徽育安实验室装备有限公司 | A kind of device for processing laboratory waste gas |
| CN106540500A (en) * | 2015-09-17 | 2017-03-29 | 哈尔滨市金京锅炉有限公司 | A kind of boiler waste gas treating device |
| CN105521676A (en) * | 2016-01-06 | 2016-04-27 | 浙江汇同电源有限公司 | Storage battery recycling dusting spray tower |
| CN106474861B (en) * | 2016-11-03 | 2018-07-24 | 刘文静 | Air purifier with multistage purification function |
| CN107754531B (en) * | 2017-11-09 | 2024-04-09 | 深圳市雪山洁净科技有限公司 | Primary filter device with interception filter screen for air purifier |
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| US20090320678A1 (en) * | 2006-11-03 | 2009-12-31 | Electric Power Research Institute, Inc. | Sorbent Filter for the Removal of Vapor Phase Contaminants |
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| CN1411893A (en) * | 2001-10-19 | 2003-04-23 | 陈泽峰 | Impact water bath and active carbon filter combined two-stage high-effective dust-removing cleaning equipment |
| CN2507548Y (en) * | 2001-10-27 | 2002-08-28 | 陈泽峰 | Venturi and active carbon filter combined three-stage high-efficiency dusting purifying device |
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