CN104062085B - Pressure testing apparatus of pipeline blocking valve - Google Patents

Pressure testing apparatus of pipeline blocking valve Download PDF

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Publication number
CN104062085B
CN104062085B CN201310092682.9A CN201310092682A CN104062085B CN 104062085 B CN104062085 B CN 104062085B CN 201310092682 A CN201310092682 A CN 201310092682A CN 104062085 B CN104062085 B CN 104062085B
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China
Prior art keywords
pressure testing
assembly
push rod
leading screw
valve
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CN201310092682.9A
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Chinese (zh)
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CN104062085A (en
Inventor
夏国发
郝新伟
赵明
赵东辉
王建伟
周若厅
张金星
王宏生
程志杰
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China National Petroleum Corp
China Petroleum Pipeline Engineering Corp
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China National Petroleum Corp
China Petroleum Pipeline Bureau Co Ltd
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Priority to CN201310092682.9A priority Critical patent/CN104062085B/en
Publication of CN104062085A publication Critical patent/CN104062085A/en
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a pressure testing apparatus of a pipeline blocking valve. The apparatus comprises a frame assembly, two push rod assemblies, a support assembly and a motor driving assembly. The two push rod assemblies are symmetrically arranged at the two sides of the inside of the frame assembly, the motor driving assembly is fixed on the frame assembly, the motor driving assembly is in cooperation connection with the two push rod assemblies, the support assembly is arranged below the two push rod assemblies, the support assembly is used for placing the pipeline blocking valve, and the motor driving assembly is used for driving the two push rod assemblies to form clamping sealing on the pipeline blocking valve. According to the invention, the pipeline blocking valve is placed through the support assembly, the motor driving assembly automatically drives the two push rod assemblies to form clamping on a sandwich valve and seal the inner cavity of the sandwich valve, such that manual operation for fastening a blind plate is omitted, the problem of labor and material waste is avoided, the time of a test process is shortened, safe, efficient and rapid pressure testing of the sandwich valve is realized, the test result is reliable and stable, the labor intensity is reduced, and the automation level of pipeline first-aid repair and reconstruction is improved.

Description

A kind of pressure testing device of pipe plugging valve
Technical field
The present invention relates to petroleum gas field, particularly to a kind of pressure testing device of pipe plugging valve.
Background technology
Sandwich valve, also referred to as sandwich valve, are the special valves being used in the industry pipeline tapping is blocked, especially stone Requisite, with the fast development of social economy, to oil, natural gas energy during oil, natural gas line plugging holes Being on the increase of source demand, consequent pipeline maintenance, salvaging also increase year by year, lead to the usage frequency of sandwich valve Increasingly bigger.
The quality of sandwich valve sealing property is most important, the sandwich valve newly purchased enter factory warehouse-in before, construct it every time Front and maintenance after the completion of be required to carry out pressure testing to sandwich valve, to verify whether sandwich valve sealing intact.At present, clamping plate The pressure testing of valve, mainly adopts manually-operated mode, first installs blind plate on sandwich valve, then utilizes fork spanner, pneumatic impact spanner Or hydraulic spanner, by fastening bolt, blind plate is fixed on sandwich valve, finally pressure testing is carried out to clamping plate valve insertion.
During realizing the present invention, inventor finds that prior art at least has problems with:
This manually-operated method, lead to pressure testing result easily to be affected by operator's technical merit it will usually because Produce the problem of leakage for bolt fastens the reason such as uneven, the reliability of result of the test is unstable, and manually-operated Time cycle is longer, and work efficiency is low, and labor intensity of operating staff is big, danger coefficient is higher.
Content of the invention
Waste time and energy to solve the artificial operation of prior art, danger coefficient is higher and reliability of result of the test is unstable Problem, embodiments provide a kind of pressure testing device of pipe plugging valve.Described technical scheme is as follows:
A kind of pressure testing device of pipe plugging valve, described pressure testing device includes:Frame assembly, two push rod assemblies, Frame assembly and Motor drive assembly, the symmetrical both sides being arranged within described frame assembly of described two push rod assemblies, described Motor drive assembly is fixed in described frame assembly, and described Motor drive assembly is with described two push rod assembly cooperations even Connect, described bracket assembly is arranged on below described two push rod assemblies, and described bracket assembly is used for placing pipe plugging valve, institute State Motor drive assembly to be used for driving described two push rod assemblies to form grip seal to described pipe plugging valve.
Specifically, preferably, described frame assembly includes:Two support members and four pull bars, described two support members Be placed in parallel, the surrounding through described two support members that described four pull bars are respectively perpendicular, and described four pull bars all with Described two support members are fixed, and described two support members are provided with the through hole parallel with described four pull bars, described through hole For accommodating described two push rod assemblies.
Further, each push rod assembly includes:First leading screw, nut, gear and pressure testing part, described nut is arranged on institute State in through hole, described first leading screw passes through described through hole, and described first leading screw is connected with described nut screw connection, described pressure testing part It is arranged on the one end in the middle of the close described frame assembly of described first leading screw, described gear is arranged on described nut, and institute State gear to engage with described nut, described Motor drive assembly respectively.
Further, described push rod assembly also includes gripper shoe and fastening bolt, and described gripper shoe is arranged on described examination Between casting die and described first leading screw, and described gripper shoe surrounding is run through by described four pull bars, and described fastening bolt passes through institute State gripper shoe, and described fastening bolt two ends are fixedly connected with described first leading screw, described pressure testing part respectively.
Preferably, described pressure testing part includes pressure text head and pedestal, described pressure text head is provided centrally with the screwed hole running through, One end of described pedestal is connected with the threaded one end of described screwed hole, and described pedestal is provided with being connected with described screwed hole One liquid injection hole, the other end of described pedestal is fixedly connected with described fastening bolt.
Further, described pressure testing part also includes check lock lever and pad, described pad with diameter greater than described screwed hole Diameter, and described pad is arranged on outside the other end of described screwed hole, described check lock lever passes through described pad, and described locking Bar is connected with described pedestal, the second liquid injection hole that described check lock lever is provided through, described second liquid injection hole and described first Liquid injection hole connects.
Specifically, preferably, described bracket assembly includes sliding machine, fixed support and lifting support, described fixation Support and the docking of described lifting support are placed, and described lifting support can height change, and described sliding machine is arranged on described Fixed support and the top of described lifting support, described sliding machine can come above described fixed support and described lifting support Return and slide, described sliding machine is used for placing described pipe plugging valve.
Further, described sliding machine includes loading plate, holder, multiple roller and screw, above described loading plate It is provided with elongated slot, in described elongated slot, is provided with described holder, described holder can slidably reciprocate along described elongated slot, described loading Plate is used for placing described pipe plugging valve, and described holder is used for fixing described pipe plugging valve, and the plurality of roller sets Put in described loading plate bottom surrounding, described screw is arranged on the center of described loading plate bottom.
Further, described pressure testing device also includes servomotor and the second leading screw, described servomotor and described Two leading screws are connected, and described servomotor and described second leading screw are arranged above described lifting support, described second Thick stick is connected with described screw, and described servomotor and described second leading screw are provided commonly for driving described sliding machine.
Further, described pressure testing device also includes track, is all provided with above described fixed support and described lifting support It is equipped with described track, described sliding machine slidably reciprocates along described track.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought is:
The present invention places pipe plugging valve, i.e. sandwich valve by bracket assembly, is put to correct position, then utilizes Motor drive assembly drives two push rod assemblies sandwich valve to be formed with clamping and its inner chamber is sealed automatically, thus in saving Artificial operation fastening blind plate, it is to avoid make the nut on sandwich valve uneven and the asking of artificial and waste of material that repeated disassembled and assembled causes Topic, the time cycle of whole process of the test greatly shortens it is achieved that the target of sandwich valve safely and efficiently Quick-action pressure-testing, test knot Really reliable and stable, also avoid operator to utilize the potential safety hazard existing during the instrument clamp nut such as pneumatic impact spanner, also greatly simultaneously The earth reduces the labor intensity of operator, improves the automatization level of pipe first-aid transformation.
Brief description
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, will make to required in embodiment description below Accompanying drawing be briefly described it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings Accompanying drawing.
Fig. 1 is the axonometric chart of the pressure testing device of pipe plugging valve provided in an embodiment of the present invention;
Fig. 2 is the structural representation of push rod assembly in Fig. 1;
Fig. 3 is the structural representation of sliding machine in Fig. 1;
Fig. 4 is the structural representation of lifting support in Fig. 1.
Wherein:1 frame assembly, 11 support members, 12 pull bars,
2 push rod assemblies,
21 first leading screws, 22 nuts, 23 gears,
24 pressure testing parts, 241 pressure text heads, 242 pedestals, 243 check lock levers, 244 pads, 245 first liquid injection holes, 246 second notes Fluid apertures,
25 gripper shoes, 26 fastening bolts
3 bracket assemblys,
31 sliding machines, 311 loading plates, 312 holders, 313 rollers, 314 screws
32 fixed supports,
33 lifting supports, 331 servomotors, 332 second leading screws, 333 hoist cylinders,
4 Motor drive assemblies
Specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention Formula is described in further detail.
As shown in figure 1, a kind of pressure testing device of pipe plugging valve provided in an embodiment of the present invention, described pressure testing device bag Include:1, two push rod assemblies 2 of frame assembly, bracket assembly 3 and Motor drive assembly 4, described two symmetrical setting of push rod assembly 2 Put the both sides within described frame assembly 1, described Motor drive assembly 4 is fixed in described frame assembly 1, and described motor Drive assembly 4 is connected with described two push rod assemblies 2, and described bracket assembly 3 is arranged under described two push rod assemblies 2 Side, described bracket assembly 3 is used for placing pipe plugging valve, and described Motor drive assembly 4 is used for driving described two push rods total 2 are become to form grip seal to described pipe plugging valve.
Wherein, frame assembly 1 primarily serves the effect of support, and a push rod assembly 2 is respectively installed, by electricity in its internal both sides Machine drive assembly 4 makes two push rod assemblies 2 to intermediary movements, middle pipe plugging valve is formed clamping, simultaneously to clamping plate The inner chamber of valve forms sealing, can select two pressure text heads 241 of different model, the convenient pipe to different model according to practical situation Road plugging valve carries out grip seal.
The present invention places pipe plugging valve, i.e. sandwich valve by bracket assembly 3, is put to correct position, Ran Houli Automatically drive two push rod assemblies 2 sandwich valve to be formed with clamping and its inner chamber is sealed, Ran Houzai with motor drive assembly 4 Pressure testing is carried out to inner chamber, thus saving artificial operation fastening blind plate, it is to avoid repeated disassembled and assembled causes because clamp nut is uneven The problem of artificial and waste of material, the time cycle of whole process of the test greatly shortens it is achieved that sandwich valve is safely and efficiently fast The target of fast pressure testing, result of the test is reliable and stable, when also avoiding operator to utilize the instrument clamp nut such as pneumatic impact spanner simultaneously The potential safety hazard existing, also greatly reduces the labor intensity of operator, improves the Automated water of pipe first-aid transformation Flat.
As shown in figure 1, specifically, preferably, described frame assembly 1 includes:Two support members 11 and four pull bars 12, Described two support members 11 are placed in parallel, described four pull bars 12 be respectively perpendicular through the four of described two support members 11 Week, and described four pull bars 12 are all fixing with described two support members 11, described two support members 11 are provided with described The parallel through hole of four pull bars 12, described through hole is used for accommodating described two push rod assemblies 2.The end of pull bar 12 passes through support member 11 edge, and by nut, pull bar 12 is fastened, make whole frame stability firm.
As shown in Fig. 2 further, each push rod assembly 2 includes:First leading screw 21, nut 22, gear 23 and pressure testing part 24, described nut 22 is arranged in described through hole, and described first leading screw 21 passes through described through hole, and described first leading screw 21 and institute State nut 22 to be connected, described pressure testing part 24 is arranged in the middle of the close described frame assembly 1 of described first leading screw 21 End, described gear 23 is arranged on described nut 22, and described gear 23 respectively with described nut 22, described Motor drive assembly 4 engagements.During work, more reasonable in the structure of the present invention for making, can suitably install in push rod assembly 2 according to actual needs Some conventional parts, such as clutch, reductor, gear 23 back-up ring, bearing positioning sleeve, radial bearing etc., Motor drive is total Become 4 to drive nut 22 to rotate through clutch, reductor and gear 23, typically large and small 2 gears 23 are installed, so that and nut 22 engagement the first leading screw 21 translations, also can so that the pressure testing part 24 being connected with the first leading screw 21 is moved back and forth therewith, thus The inner chamber of sandwich valve is formed in sealed holding, through hole by installation axle head hoop, radial bearing, thrust bearing and bearing positioning Set, so that nut 22 and the first leading screw 21 are arranged in through hole, and is connected with support member 11 formation.
As shown in Fig. 2 further, described push rod assembly 2 also includes gripper shoe 25 and fastening bolt 26, described support Plate 25 is arranged between described pressure testing part 24 and described first leading screw 21, and described gripper shoe 25 surrounding is by described four pull bars 12 Run through, described fastening bolt 26 pass through described gripper shoe 25, and described fastening bolt 26 two ends respectively with described first leading screw 21, Described pressure testing part 24 is fixedly connected.The setting of gripper shoe 25, plays the effect supporting and fixing whole push rod assembly 2.
As shown in Fig. 2 preferably, described pressure testing part 24 includes pressure text head 241 and pedestal 242, in described pressure text head 241 The screwed hole that the heart is provided through, one end of described pedestal 242 is connected with the threaded one end of described screwed hole, described pedestal 242 On be provided with the first liquid injection hole 245 connecting with described screwed hole, the other end of described pedestal 242 is solid with described fastening bolt 26 Fixed connection.
As shown in Fig. 2 further, described pressure testing part 24 also includes check lock lever 243 and pad 244, described pad 244 With diameter greater than the diameter of described screwed hole, and described pad 244 is arranged on outside the other end of described screwed hole, described check lock lever 243 pass through described pad 244, and described check lock lever 243 is connected with described pedestal 242, and described check lock lever 243 is provided through The second liquid injection hole 246, described second liquid injection hole 246 connected with described first liquid injection hole 245.
Wherein, one end of pressure text head 241 screwed hole and the threaded of pedestal 242 are so that facilitate according to actual needs more Change the pressure text head 241 of different model, practicality is higher, and the other end of pressure text head 241 screwed hole passes through check lock lever 243 and passes through pad Piece 244 is connected with pedestal 242 so that pressure testing part 24 is overall more firm, during work, starts total in the push rod of (left or right) Become 2 to intermediary movements, pressure text head 241 is advanced to inside the inner chamber of sandwich valve, one end of sandwich valve will block, restart another One side push rod assembly 2 to intermediary movements, the pressure text head 241 of opposite side is advanced to (double inside the opposite side inner chamber of sandwich valve During interview pressure);If the sealing property of test fixture board valve core, clamping plate valve core should be closed, twocouese is by pressure text head 241 respectively It is advanced to inside clamping plate valve insertion, blocks sandwich valve two ends, then, by the first liquid injection hole 245 He on side pressure text head 241 Second liquid injection hole 246 boosts to clamping plate valve insertion water filling, completes one side pressure testing.
As shown in figure 1, specifically, preferably, described bracket assembly 3 includes sliding machine 31, fixed support 32 and rises Descending branch frame 33, described fixed support 32 and described lifting support 33 docking are placed, and described lifting support 33 can height change, Described sliding machine 31 is arranged on the top of described fixed support 32 and described lifting support 33, and described sliding machine 31 can be in institute State and slidably reciprocate above fixed support 32 and described lifting support 33, described sliding machine 31 is used for placing described pipe plugging valve Door.
As shown in figure 3, further, described sliding machine 31 includes loading plate 311, holder 312, multiple roller 313 With screw 314, above described loading plate 311, it is provided with elongated slot, in described elongated slot, be provided with described holder 312, described clamping Part 312 can slidably reciprocate along described elongated slot, and described loading plate 311 is used for placing described pipe plugging valve, described holder 312 For fixing described pipe plugging valve, the plurality of roller 313 is arranged on described loading plate 311 bottom surrounding, described screw 314 centers being arranged on described loading plate 311 bottom.
As shown in figure 4, further, described pressure testing device also includes servomotor 331 and the second leading screw 332, described Servomotor 331 and described second leading screw 332 are connected, and described servomotor 331 and described second leading screw 332 are arranged at Above described lifting support 33, described second leading screw 332 and described screw 314 are connected, described servomotor 331 and described Second leading screw 332 is provided commonly for driving described sliding machine 31.
Further, described pressure testing device also includes track, above described fixed support 32 and described lifting support 33 It is provided with described track, described sliding machine 31 slidably reciprocates along described track.Track is typically along fixed support 32 and lifting The length direction setting of support 33.
Wherein, sliding machine 31 typically arranges 6 rollers 313, roller 313 and track cooperation, by the second leading screw 332 Coordinate with the screw 314 of dolly bottom, be driven by servomotor 331, complete the motion of sliding machine 31, sliding machine Holder 312 on 31 can more be actually needed setting multiple, holder 312 can move along elongated slot, realizes each holder 312 The distance between flexibly change, complete different size of sandwich valve is clamped, sliding machine 31 is mobile from fixed support 32 To lifting support 33, lifting support 33 bottom is provided with several hoist cylinders 333 it is ensured that lifting support 33 carries out high-low-position The suitable adjustment put, thus sandwich valve automatic lifting to push rod assembly 2 is suitable for the position of clamping, conveniently carries out next step work Make.
The embodiments of the present invention are for illustration only, do not represent the quality of embodiment.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and Within principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.

Claims (6)

1. a kind of pressure testing device of pipe plugging valve is it is characterised in that described pressure testing device includes:Frame assembly, two tops Bar assembly, bracket assembly and Motor drive assembly, symmetrical being arranged within described frame assembly of described two push rod assemblies Both sides, described Motor drive assembly is fixed in described frame assembly, and described Motor drive assembly is total with described two push rods One-tenth is connected, and described bracket assembly is arranged on below described two push rod assemblies, and described bracket assembly is used for placing pipeline envelope Stifled valve, described Motor drive assembly is used for driving described two push rod assemblies close to the formation clamping of described pipe plugging valve Envelope;
Described frame assembly includes:Two support members and four pull bars, described two support members are placed in parallel, described four pull bars The surrounding through described two support members being respectively perpendicular, and described four pull bars are all fixed with described two support members, institute State and the through hole parallel with described four pull bars is provided with two support members, described through hole is used for accommodating described two push rods total Become;
Each push rod assembly includes:First leading screw, nut, gear and pressure testing part, described nut is arranged in described through hole, described First leading screw passes through described through hole, and described first leading screw is connected with described nut screw connection, and described pressure testing part is arranged on described the One end in the middle of the close described frame assembly of one leading screw, described gear is arranged on described nut, and described gear respectively with Described nut, the engagement of described Motor drive assembly;
Described push rod assembly also includes gripper shoe and fastening bolt, and described gripper shoe is arranged on described pressure testing part and described first Between thick stick, and described gripper shoe surrounding is run through by described four pull bars, and described fastening bolt passes through described gripper shoe, and described tight Fixing bolt two ends are fixedly connected with described first leading screw, described pressure testing part respectively;
Described pressure testing part includes pressure text head and pedestal, and described pressure text head is provided centrally with the screwed hole running through, and the one of described pedestal End is connected with the threaded one end of described screwed hole, and described pedestal is provided with the first liquid injection hole being connected with described screwed hole, institute The other end stating pedestal is fixedly connected with described fastening bolt.
2. pressure testing device according to claim 1 is it is characterised in that described pressure testing part also includes check lock lever and pad, institute State the diameter with diameter greater than described screwed hole of pad, and described pad is arranged on outside the other end of described screwed hole, described Check lock lever passes through described pad, and described check lock lever is connected with described pedestal, the second note that described check lock lever is provided through Fluid apertures, described second liquid injection hole is connected with described first liquid injection hole.
3. pressure testing device according to claim 1 is it is characterised in that described bracket assembly includes sliding machine, fixes and prop up Frame and lifting support, described fixed support and the docking of described lifting support are placed, and described lifting support can height change, institute State sliding machine and be arranged on described fixed support and the top of described lifting support, described sliding machine can be in described fixed support Slidably reciprocate with above described lifting support, described sliding machine is used for placing described pipe plugging valve.
4. pressure testing device according to claim 3 is it is characterised in that described sliding machine includes loading plate, holder, many Individual roller and screw, are provided with elongated slot above described loading plate, are provided with described holder, described holder can in described elongated slot Slidably reciprocate along described elongated slot, described loading plate is used for placing described pipe plugging valve, described holder is used for fixing described Pipe plugging valve, the plurality of roller is arranged on described loading plate bottom surrounding, and described screw is arranged on described loading plate bottom The center in portion.
5. pressure testing device according to claim 4 is it is characterised in that described pressure testing device also includes servomotor and second Leading screw, described servomotor and described second leading screw are connected, and described servomotor and described second leading screw are arranged at institute State above lifting support, described second leading screw and described screw are connected, described servomotor and described second leading screw are common For driving described sliding machine.
6. pressure testing device according to claim 5 is it is characterised in that described pressure testing device also includes track, described fixation It is provided with described track, described sliding machine slidably reciprocates along described track above support and described lifting support.
CN201310092682.9A 2013-03-21 2013-03-21 Pressure testing apparatus of pipeline blocking valve Active CN104062085B (en)

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CN105699018B (en) * 2016-03-28 2019-03-26 福建上润精密仪器有限公司 A kind of flange instrument valve sealing test device
CN106644454A (en) * 2017-03-10 2017-05-10 成都南方电子仪表有限公司 Pressure-tight test clamping device for multi-caliber pipeline flowmeter or valve
CN108106793B (en) * 2017-12-07 2021-01-26 嵊州领航信息科技有限公司 Pressure detection device of pipeline port
CN109163862B (en) * 2018-08-15 2022-04-01 招商局重工(江苏)有限公司 Pressure testing method for pipe fitting
CN113108153A (en) * 2021-04-26 2021-07-13 中船黄埔文冲船舶有限公司 Pressure test plugging device of ship valve and pipeline
CN113933003B (en) * 2021-11-05 2024-04-09 浙江子城工程管理有限公司 Pipeline infiltration detection device

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RU2256824C2 (en) * 2001-10-04 2005-07-20 Федеральное государственное унитарное предприятие "Государственный ракетный центр "КБ имени академика В.П. Макеева" Stand for testing strength of pipeline valves and fittings
CN2541835Y (en) * 2002-05-06 2003-03-26 赵丽 Sealing tester
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CN102937552B (en) * 2012-11-29 2014-12-24 天津银河阀门有限公司 Gate valve shell intensity and bidirectional seal testing machine

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Effective date of registration: 20170509

Address after: 100007 Beijing, Dongzhimen, North Street, No. 9, No.

Co-patentee after: China Petroleum Pipeline Bureau Engineering Co., Ltd.

Patentee after: China National Petroleum Corporation

Address before: 100007 Beijing, Dongzhimen, North Street, No. 9, No.

Co-patentee before: China Petroleum and Natural Gas Pipeline Bureau

Patentee before: China National Petroleum Corporation