A kind of online longitudinal cutter of heavy sheet glass
Technical field
The present invention relates to a kind of float glass cutter sweep, particularly relate to a kind of online longitudinal cutter of heavy sheet glass.
Background technology
In plate glass produces, cutting on line machine is to be assemblied on glass production line, carries out the glass of continuous moving forward
The cut-out of vertical and horizontal.The online glass cutting machine of prior art, applies in general to the cutting thickness flat board at below 12mm
Glass.Along with market demand ever-increasing to thickness of glass, existing float glass cutting on line equipment has been difficult to meet slab
The requirement of glass production.
Currently known technology, the cutting pressure of glass cutting machine is adjusted mainly by solenoid-operated proportional ferrum, and range of accommodation is little,
Integral pressure is inadequate, it is impossible to meets actual production and uses.
Although float glass industry production line is furnished with glass cutting device, the equipment of enterprise's cutting different-thickness standard also can be met,
But owing to the cutting accuracy of cutting heavy sheet glass requires more and more higher, when state's internal cutting is equipped in actual cutting 12mm above glass,
Cutting effect is poor, occurs cutting constantly, lines are irregular and break the various different cutting problems such as limit fracture, produce instability, full
Foot the most not cut-out heavy sheet glass, the requirement of especially longitudinal cutting heavy sheet glass.It is generally required to buying and the import equipment of installation advanced person,
But the price of import equipment is much more expensive, even if having purchased import longitudinal knife equipment, but some enterprise is because of production system design difference,
Also the problem not matched that can be there is.
Summary of the invention
It is an object of the invention to overcome the deficiency of prior art, it is provided that a kind of online longitudinal cutter of heavy sheet glass, it can be cut
Cut the heavy sheet glass of more than 15mm.
The technical solution adopted for the present invention to solve the technical problems is: a kind of online longitudinal cutter of heavy sheet glass, at cutting machine
Two sides of mounting bracket respectively arrange one group of glass cutting device, and each group glass cutting device includes two set cutter and Liang Ding respectively
Wheel, this two sets cutter is positioned at glass conveying roller way both sides laterally over, and each set cutter includes break bar, knife rest and cylinder respectively,
Break bar is movably installed in knife rest, and knife rest is installed on cylinder link piston rod, and is positioned at above glass conveying roller way;Each cutter
Break bar is formed with the walking of glass conveying roller way under pressed status respectively and rotates and glass tape marks longitudinal tool marks;Two top wheel peaces
Being loaded on both sides horizontal below glass conveying roller way, and each top wheel lays respectively at the underface of break bar, each top wheel is defeated with glass respectively
The walking sending roller-way is formed and rotates and jacking glass tape.
Further, described glass conveying roller way is arranged over entablature, and lower section is provided with sill;Described glass conveying roller way
Horizontal is respectively provided on two sides with vertical beam, and the two ends of entablature and the two ends of sill are individually fixed in vertical beam, constitute described cutting machine
Mounting bracket;Entablature, sill and two vertical beams are respectively rectangular steel pipe;The lower and upper cross-member of described cutting machine mounting bracket upper
Portion and side are provided with slide rail.
Further, a side of described cutting machine mounting bracket is provided with two cuttves for regulating one group of glass cutting device
The first wide governor motion of plate of tool spacing and the first wobble plate governor motion of the lateral attitude for one group of glass cutting device of regulation,
Another side of described cutting machine mounting bracket is provided with the two cutter cutter spacing for regulating another group glass cutting device
The second wide governor motion of plate and for regulating the second wobble plate governor motion of lateral attitude of another group glass cutting device.
Further, the described first wide governor motion of plate and the second plate width governor motion include the upper spiral being positioned at entablature respectively
Pull bar, upper left skateboard, upper right slide plate, and upper left skateboard, upper right slide plate respectively contain 3~4 slide blocks and the embedding entablature that hangs over is slided
On rail;Described first wobble plate governor motion and the second wobble plate governor motion include respectively being positioned at sill first time screw pull rod,
Lower left skateboard, bottom right slide plate, lower left skateboard and bottom right slide plate respectively contain 2~3 slide blocks and embedding hang on sill slide rail, on
Left skateboard and lower left skateboard are for being rigidly connected, and upper right slide plate and bottom right slide plate are for being rigidly connected;Upper screw pull rod is connected to upper left cunning
Plate and upper right slide plate, lower screw pull rod is connected to vertical beam and lower left skateboard.
Further, two set cutters of described one group of glass cutting device are respectively arranged in the upper of described first plate width governor motion
On left skateboard and upper right slide plate, two top wheels of described one group of glass cutting device are respectively arranged in described first wobble plate governor motion
On lower left skateboard and bottom right slide plate;Two set cutters of another group glass cutting device described are respectively arranged in described second plate width regulation
On the upper left skateboard of mechanism and upper right slide plate, two top wheels of another group glass cutting device described are respectively arranged in described second wobble plate
On the lower left skateboard of mechanism and bottom right slide plate.
Further, described upper screw pull rod includes that screw pull rod axle and upper overcoat, upper screw pull rod axle are provided with external screw thread,
Being arranged with female thread outside upper, upper screw pull rod axle is screw-inserted in overcoat, and one end of upper overcoat is movably connected on described upper left
Slide plate, the other end is fixedly connected on described upper right slide plate, and upper screw pull rod axle is rotatably connected at described upper left skateboard, and pacifies
Equipped with rocking handle, rotated by rocking handle, make screw pull rod axle and upper overcoat relative motion;Described lower screw pull rod includes lower spiral
Pull rod shaft and lower overcoat, lower screw pull rod axle is provided with external screw thread, lower outer is arranged with female thread, and lower screw pull rod axle is screw-inserted into down
In overcoat, and lower overcoat is fixedly connected on described lower left skateboard, and lower screw pull rod axle is rotatably connected at that to be positioned at described glass defeated
Send the vertical beam on the left of roller-way, and rocking handle is installed, rotated by rocking handle, make lower screw pull rod axle and lower overcoat relative motion.
Further, two cylinders of described glass cutting device are connected to the electromagnetism for controlling its piston rod operating state
Valve control device.
Further, described cylinder interior includes the first chamber for driving piston rod to stretch out and for driving piston rod to return
The second chamber;Described electromagnetic valve controlling organization include the first two-position-five-way solenoid valve, the second two-position-five-way solenoid valve, pressure regulator valve,
Choke valve and some air delivering pipelines, 1 mouthful of the first two-position five-way road electromagnetic valve is used for connecting source of the gas, and 4 mouthfuls use air delivering pipeline even
Being connected to the import of pressure regulator valve, the outlet of pressure regulator valve uses air delivering pipeline to be connected to the first chamber of described cylinder, the of described cylinder
Two chambers employing air delivering pipelines are connected to 2 mouthfuls of the first two-position-five-way solenoid valve;1 mouthful of employing of the second two-position-five-way solenoid valve is defeated
Air pipe connects the first chamber of described cylinder, and 2 mouthfuls of the second two-position-five-way solenoid valve are connected with 4 mouthfuls, and three mouthfuls use gas transmission
4 mouthfuls of pipeline and the first two-position-five-way solenoid valve are connected;5 mouthfuls of second two-position-five-way solenoid valve with the import phase of this choke valve
Connect.
Further, the external diameter of described break bar is 100mm, and thickness is 8mm, and knife edge angular is 120 °~160 °;Described cutter
Wheel uses deep groove ball bearing to be rotatably installed on described knife rest.
Further, described two groups of glass cutting devices are installed successively along the longitudinal direction of glass conveying roller way.
The invention has the beneficial effects as follows:
1, use break bar as the cutting tool of glass due to it, use cylinder to replace the electric magnet of prior art to regulate break bar
Cutter pressure, and top wheel is set below glass conveying roller way, for jacking glass tape so that the present invention can realize machete pressure regulation,
Disclosure satisfy that the production requirement of cutting on line heavy sheet glass, therefrom not only solve production heavy sheet glass or the cutting problem of super thick glass,
Also help the labor intensity being greatly improved production efficiency He being substantially reduced workman;Additionally, the present invention arranges two groups of glass cutters
Tool, can be used for one of which glass cutting device normally using, and another group glass cutting device is as standby, to avoid only
Use one group of glass cutting device, cannot normally work when this glass cutting device is damaged, thus affect production process;
2, use entablature, sill and two vertical beams to constitute the mounting bracket of glass cutting device due to it, and entablature, under
Crossbeam and two vertical beams are all rectangular steel pipe so that the present invention can support cutter and top wheel in balance and stability ground, and is implementing cutting
In the case of, knife rest will be made to offset because the big generation of pressure is rocked, the most also provide enough support forces for cylinder;
3, it is also provided with plate width governor motion, two synchronous interaction bodies and wobble plate governor motion due to it so that the present invention is all right
The spacing of regulation cutter and the lateral displacement of whole group of glass cutting device of regulation, thus, the present invention can be the most flexible
Regulation cutter spacing, and easy to adjust, degree of regulation is high, be conducive to being greatly improved yield rate, it is possible to a step realizes inclined plate and adjusts
Joint, it is to avoid produce and cause unnecessary loss because of inclined plate phenomenon, meet the needs of online production;
4, the present invention uses two two-position-five-way solenoid valves (the i.e. first two-position-five-way solenoid valve, the second two-position-five-way solenoid valve)
Coordinate pressure regulator valve, choke valve as the electromagnetic valve controlling organization of cylinder so that the electromagnetic valve controlling organization of the present invention has can be real
Time regulation, easy to adjust, directly perceived, degree of regulation high, it is possible to break bar carried out in real time cutter pressure regulation according to cutting effect;
5, deep groove ball bearing is used to be rotatably installed on knife rest due to its break bar so that the present invention can allow the break bar rotated have
There is the rotational resistance of minimum, it is ensured that in the case of pressure is relatively big and speed is higher, it is possible to glass tape is marked longitudinal tool marks, breaks
Go out perfect edge.
Below in conjunction with drawings and Examples, the present invention is described in further detail;But a kind of heavy sheet glass of the present invention is online longitudinally
Cutting machine is not limited to embodiment.
Accompanying drawing explanation
Fig. 1 is the Facad structure schematic diagram of the present invention;
Fig. 2 is the side structure schematic diagram of the present invention;
Fig. 3 is the assembling schematic diagram of the break bar of the present invention, chuck block and cylinder;
Fig. 4 is the structural representation of the electromagnetic valve controlling organization of the present invention.
Detailed description of the invention
Referring to shown in Fig. 1-Fig. 3, the online longitudinal cutter of a kind of heavy sheet glass of the present invention, in the two of cutting machine mounting bracket
Individual side respectively arranges one group of glass cutting device 100, and these two groups of glass cutting devices 100 are along the longitudinal direction of glass conveying roller way
Setting gradually, one of which glass cutting device 100 uses for normal, and another group glass cutting device 100 is as standby.
Each group glass cutting device 100 includes two set cutters and two top wheels 7 respectively, and this two sets cutter is positioned at above glass conveying roller way horizontal
To both sides.Each set cutter includes break bar 5, knife rest 6 and cylinder 4 respectively, and break bar 5 is movably installed in knife rest 6, knife rest 6
It is installed on the link piston rod of cylinder 4, and is positioned at above glass conveying roller way;The two set cutters when one group of glass cutting device
Break bar 5 formed with the walking of glass conveying roller way under pressed status respectively and rotate and the glass that is opposite in glass conveying roller way
Glass band 10 marks longitudinal tool marks;Lower left skateboard 83 that two top wheels 7 are respectively arranged in both sides horizontal below glass conveying roller way,
Bottom right slide plate 84, and respectively top wheel 7 lays respectively at the underfaces of break bar 5, each top takes turns 7 respectively with the walking of glass conveying roller way
Formed and rotate and jacking glass tape 10.
Preferred as one, described glass conveying roller way is arranged over entablature 1, and lower section is provided with sill 2, and described glass is defeated
Send roller-way horizontal be respectively provided on two sides with vertical beam 3, the two ends of entablature 1 and the two ends of sill 2 are individually fixed in vertical beam 3,
Surrounding square shape, constitute above-mentioned cutting machine mounting bracket, specifically, entablature 1 is used for supporting each set cutter, and sill 2 is used for
Supporting each top wheel 7, entablature 1, sill 2 and two vertical beams 3 are respectively rectangular steel pipe;Entablature 1 and sill 2 upper
Portion and side are respectively equipped with slide rail.
Preferred as one, in two sides of described cutting machine mounting bracket, one of them side is provided with the first plate width and adjusts
Joint mechanism and the first wobble plate governor motion, another side is provided with the second wide governor motion of plate and the second wobble plate governor motion;The
The one wide governor motion of plate and the wide governor motion of the second plate include respectively being positioned at the upper screw pull rod of entablature, upper left skateboard 81, on
Right slide plate 82, and upper left skateboard 81, upper right slide plate 82 respectively contain 3~4 sliding-rail grooves, upper left skateboard 81 and upper right slide plate
82 slide rails being snug fit at entablature 1 respectively by its sliding-rail groove;First wobble plate governor motion and the second wobble plate governor motion
Include being positioned at the lower screw pull rod of sill, lower left skateboard 83, bottom right slide plate 84, lower left skateboard 83 and bottom right slide plate respectively
84 respectively contain 2~3 sliding-rail grooves, upper left skateboard 81 and lower left skateboard 83 for being rigidly connected, upper right slide plate 82 and bottom right slide plate
84 for being rigidly connected;Two set cutters of one of which glass cutting device 100 are respectively arranged in the upper of the first plate width governor motion
Left skateboard 81 and upper right slide plate 82, two top wheels are respectively arranged in lower left skateboard 83 and the bottom right slide plate of the first wobble plate governor motion
84, the first wide governor motion of plate and the wide governor motion of the second plate upper screw pull rod respectively with its on left skateboard 81, upper right cunning
Plate 82 is connected cooperation, drives left skateboard 81 and upper right slide plate 82 on this to do lateral separation to shrink or expand by rotating;The
The lower screw pull rod of one wobble plate governor motion and the second wobble plate governor motion is connected with its lower left skateboard 83 cooperation respectively, passes through
Rotate plate wide fixing in the case of drive corresponding glass cutting device 100 to move the most to the left or to the right.
Preferred as one, described upper screw pull rod includes screw pull rod axle 91 and upper overcoat 92, upper screw pull rod axle 91
Being provided with external screw thread, upper overcoat 92 is provided with female thread, and upper screw pull rod axle 91 spiral is inserted in overcoat 92, and upper overcoat 92 with
Described upper left skateboard 81 phase is flexibly connected, and is fixedly connected with described upper right slide plate 82, and upper screw pull rod axle 91 is rotationally
It is connected to and upper left skateboard 81, and rocking handle 93 is installed.Described lower screw pull rod includes lower screw pull rod axle 94 and lower overcoat
95, lower screw pull rod axle 94 is provided with external screw thread, and lower overcoat 95 is provided with female thread, lower screw pull rod axle 94 spiral be inserted in lower outside
Overlapping 95, and lower overcoat 95 is fixedly connected with described lower left skateboard 83, lower screw pull rod axle 94 is rotatably connected at glass
Vertical beam on the left of rollgang.
Preferred as one, described break bar 5 is hard alloy material, and its external diameter is 100mm, and thickness is 8mm, knife edge angular
It is 120 °~160 °, preferably 150 °.Described break bar 5 also uses deep groove ball bearing to be rotatably installed on described knife rest 6
After, the rotational resistance of break bar 5 can be reduced.
Described each cylinder 4 is connected to the electromagnetic valve controlling organization for controlling its piston rod operating state, described cylinder 4
Inside includes the first chamber 41 for driving piston rod to stretch out and for the second chamber 42 driving piston rod to return;Such as Fig. 3
Shown in, described electromagnetic valve controlling organization includes the first two-position-five-way solenoid valve K1, the second two-position-five-way solenoid valve K2, pressure regulator valve
K3, choke valve K4 and some air delivering pipelines.First binary channel electromagnetic valve and the second two-position-five-way solenoid valve K2 are respectively provided with 5
Individual mouth, wherein, 1 mouthful is air supply opening, and 2 mouthfuls and 4 mouthfuls is working hole, and 3 mouthfuls and 5 mouthfuls is air vent.First two-position five-way road
1 mouthful of electromagnetic valve is used for connecting source of the gas, and 4 mouthfuls use the import that air delivering pipeline is connected to pressure regulator valve K3, the outlet of pressure regulator valve K3
Using air delivering pipeline to be connected to the first chamber 41 of described cylinder 4, the second chamber 32 of described cylinder 4 uses air delivering pipeline even
It is connected to 2 mouthfuls of the first two-position-five-way solenoid valve K1;1 mouthful of employing air delivering pipeline of the second two-position-five-way solenoid valve K2 is connected described
First chamber 41 of cylinder 4,2 mouthfuls of the second two-position-five-way solenoid valve K2 are connected with 4 mouthfuls, three mouthfuls use air delivering pipelines with
4 mouthfuls of first two-position-five-way solenoid valve K1 are connected.5 mouthfuls of second two-position-five-way solenoid valve K2 with the import of choke valve K4
It is connected.
The two electromagnetic valve controlling organizations corresponding to two cylinders 4 of above-mentioned each glass cutting device 100 can connect same source of the gas (as
Shown in Fig. 3,1 mouthful of the first two-position-five-way solenoid valve K1 of each electromagnetic valve controlling organization connects same source of the gas respectively, this source of the gas
Can sequentially pass through after an a filter K6 and pressure regulator valve K5 processes and export again to two the first two-position-five-way solenoid valve K1), it is possible to
To connect a road source of the gas respectively.
The online longitudinal cutter of a kind of heavy sheet glass of the present invention, when needing the spacing adjusting its two sets cutter, only need to rotate and shake
Handle 93, makes screw pull rod axle 91 on rotate, thus changes the threaded engagement degree of itself and upper overcoat 92.When upper spiral draws
Bar axle 91 rotates, and when gradually screwing in upper overcoat 92, the lateral separation between upper left skateboard 81 and upper right slide plate 82 reduces,
Because upper left skateboard 81 is rigidly connected with lower left skateboard 83, upper right slide plate 82 is rigidly connected with bottom right slide plate 84, thus, bottom left
Lateral separation between slide plate 83 and bottom right slide plate 84 also reduces, so that between distance and the two top wheels 7 between two set cutters
Distance be gradually reduced respectively.When upper screw pull rod axle 91 rotates, and when gradually screwing out upper overcoat 92, upper left skateboard 81 He
Lateral separation between upper right slide plate 82, and the lateral separation between lower left skateboard 83 and bottom right slide plate 84 expands respectively,
So that distance and two distances pushed up between wheel 7 between two set cutters the most gradually expand.Thus, by rotating rocking handle 93,
The spacing of two set cutters and two top wheels can be carried out flexible.
After the spacing of two set cutters regulates, when needing the lateral attitude regulating whole group of glass cutting device 100, only need
Rotate rocking handle 96, make lower screw pull rod axle 94 rotate, thus change the threaded engagement degree of itself and lower overcoat 95.Instantly spiral shell
Rotation pull rod shaft 94 rotates, and when gradually screwing in lower overcoat 95, whole group of glass cutting device 100 is to left movement;Instantly spiral draws
Bar axle 94 rotates, and when gradually screwing out lower overcoat 95, the adverse movement of whole group of glass cutting device 100.Thus, work as glass tape
During the 10 inclined plate phenomenon of appearance, only need to make, by rotating rocking handle 96, the side that whole group of glass cutting device 100 offsets towards glass tape 10
To carrying out position adjustment, therefrom avoid the occurrence of when glass tape 10 occurs inclined plate, cut because cutter does not adjusts accordingly
Go out the phenomenon of substandard product.
The online longitudinal cutter of a kind of heavy sheet glass of the present invention, its operation process illustrates with following two application examples.
Application example 1
Producing 15mm heavy sheet glass, adjustable plate width governor motion, the spacing making the right and left break bar 5 is 3660mm;Start electromagnetism
Valve control device, makes the first two-position-five-way solenoid valve K1 and the second two-position-five-way solenoid valve K2 be energized simultaneously, then at source of the gas process
From 1 mouthful of entrance of the firstth two-position-five-way solenoid valve K1 after reason, and by 4 mouthfuls of outflows of the first binary channel electromagnetic valve, logical
Cross air delivering pipeline and enter pressure regulator valve K3, after pressure regulator valve K3 regulates, enter the first chamber 41 of cylinder 4, due to the of cylinder 4
Two chambers 32 by air delivering pipeline, 2 mouthfuls of the first two-position-five-way solenoid valve K1 and 3 mouthfuls communicate with the external world, thus cylinder 4
The air pressure of the first chamber 41 more than the air pressure of the second chamber 32, make the piston rod of cylinder 4 steadily extend, drive break bar 5
Under be pressed on glass tape 10.Along with the traveling of glass conveying roller way, glass tape 10 is walked forward, and drives both sides around
Break bar 5 rotates, thus marks longitudinal tool marks respectively in the left and right sides of glass tape 10.Afterwards, glass tape 10 is transported to indulge
Removing edge to breaking machine, cutting section is smooth, and cut quality is the most perfect, because of technique need adjust cutting position time the most very
Simply, do not occurred breaking disconnected phenomenon.15mm super thick glass factory testing, its product quality is fully achieved national standard
Requirement.When needing to lift break bar 5 or turning the cutter pressure of break bar 5 down, make the first two-position-five-way solenoid valve K1 and the two or two five
Three-way electromagnetic valve K2 simultaneously power-off, then source of the gas is after treatment from 1 mouthful of entrances of the first two-position-five-way solenoid valve K1, and passes through the
2 mouthfuls of one two-position-five-way solenoid valve K1 and the second chamber 32 of air delivering pipeline entrance cylinder 4, the first chamber 41 of cylinder 4
Then pass sequentially through air delivering pipeline, 1 mouthful of the second two-position-five-way solenoid valve K2,2 mouthfuls, 4 mouthfuls, 5 mouthfuls and choke valve K4 with outer
Boundary communicates, and makes the air pressure of the second chamber 32 of cylinder 4 be more than the air pressure of the first chamber 41, so that the piston rod of cylinder 4 is anti-
To smooth motion, break bar 5 is driven to lift.
Owing to cutting problem cannot break limit and also result in the biggest damage to breaking edge equipment when the present invention breaks limit before solving,
Always it is intended to a people on duty near the machine of limit and takes precautions against and cannot break limit and be ready to manually strike because breaking limit machine breaking before solving simultaneously
The problem on limit.
Application example 2
Producing 19mm heavy sheet glass, adjustable plate width governor motion, the spacing making the right and left break bar 5 is 3300mm;Start electromagnetism
Valve control device, makes the first two-position-five-way solenoid valve K1 and the second two-position-five-way solenoid valve K2 be energized simultaneously, then at source of the gas process
From 1 mouthful of entrance of the firstth two-position-five-way solenoid valve K1 after reason, and by 4 mouthfuls of outflows of the first binary channel electromagnetic valve, logical
Cross air delivering pipeline and enter pressure regulator valve K3, after pressure regulator valve K3 regulates, enter the first chamber 41 of cylinder 4, due to the of cylinder 4
Two chambers 32 by air delivering pipeline, 2 mouthfuls of the first two-position-five-way solenoid valve K1 and 3 mouthfuls communicate with the external world, thus cylinder 4
The air pressure of the first chamber 41 more than the air pressure of the second chamber 32, make the piston rod of cylinder 4 steadily extend, drive break bar 5
Under be pressed on glass tape 10.Along with the traveling of glass conveying roller way, glass tape 10 is walked forward, and drives both sides around
Break bar 5 rotates, thus marks longitudinal tool marks respectively in the left and right sides of glass tape 10.Afterwards, glass tape 10 is transported to indulge
Removing edge to breaking machine, cutting section is smooth, and cut quality is the most perfect, because of technique need adjust cutting position time the most very
Simply, do not occurred breaking disconnected phenomenon.19mm super thick glass factory testing, its product quality is fully achieved national standard
Requirement.
Above-described embodiment is only for further illustrating the online longitudinal cutter of a kind of heavy sheet glass of the present invention, but the present invention not office
Be limited to embodiment, every above example is made according to the technical spirit of the present invention any simple modification, equivalent variations with repair
Decorations, each fall within the protection domain of technical solution of the present invention.