CN104057103B - The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof - Google Patents
The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof Download PDFInfo
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- CN104057103B CN104057103B CN201410315330.XA CN201410315330A CN104057103B CN 104057103 B CN104057103 B CN 104057103B CN 201410315330 A CN201410315330 A CN 201410315330A CN 104057103 B CN104057103 B CN 104057103B
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- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q35/00—Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q35/00—Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually
- B23Q35/04—Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually using a feeler or the like travelling along the outline of the pattern, model or drawing; Feelers, patterns, or models therefor
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Abstract
The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof, hence it is evident that improve machining accuracy and production efficiency, be substantially reduced labor intensity and production cost, improves market efficiency；Save mass energy, time, it is simple to promote, apply.The pattern processing unit (plant) of a kind of friction pulley circular arc camber, is by master plate, roller arcuate groove, template bolt, template screw, bridge pressing plate, roller shaft, roller, middle torr connecting plate, connecting plate screw, big palette, big palette guide rail, guide rail parallels, longitudinal rail, little pallet guide, little plate supporting frame is constituted；It is characterized in that: between two longitudinal rails of lathe, guide rail parallels is set, being correspondingly arranged bridge pressing plate above guide rail parallels, bridge pressing plate two ends arrange big palette guide rail, and big palette guide rail is provided above big palette, big palette side is provided above little pallet guide, and little pallet guide is provided above little plate supporting frame；Little pallet guide side arranges master plate, and master plate both sides arrange bridge pressing plate.
Description
Technical field
The present invention relates to processing unit (plant) and the using method thereof of circular arc camber, the pattern processing of a kind of friction pulley circular arc camber
Device and using method thereof.
Background technology
At present, friction aligning carrier roller be a kind of above DTII type or DTII (A) type ribbon conveyer must not lack, standard
Aligning carrier roller.Friction carrying roller has the extremely strong ability preventing conveyer belt damage and sideslip, and it is to utilize frictional resistance and friction pulley
The mechanism of deviation of radian, reaches to prevent and correct conveyer belt sideslip, reaches regulation of mental activities effect, has highly important in actual applications
Effect.The friction pulley of friction carrying roller is a kind of foundry goods, and material is HT150, and hard wear resistant, contour structures is complex；Especially
The radian curved surface forming face of friction pulley is more difficult to process on engine lathe, and precision is difficult to reach technology requirement, work efficiency and quality
Low, it is difficult to batch production.
The surface quality of workpiece is relatively low, and all workpiece cars molding curved surface out is the most the same；So sideslip of friction carrying roller
Mechanism, may have the situation of conveyer belt sideslip, and conveyer belt can be caused to wear and tear, and expends more additional energy source, increases maintenance maintenance and becomes
This.Even if numerical control lathe and profile lathing are not easy to work efficiency and quality, the benefit of friction pulley work pieces process are taken into account raising, exist
The restriction of appointed condition, ultimately results in production cost higher, lacks the market competitiveness.
This workpiece operation generally uses traditional processing method, it is desirable to the level of skill of workman is higher；But product quality is bad
Controlling, the radian molding curved surface of each workpiece also exists difference.Inefficiency, causes labor strength bigger.According to statistics,
Processing with engine lathe, class's yield of this this operation of workpiece is only 13-16 part.This series of friction block has all size Class1 0
Remaining kind, concentric reducer diameter is from 76mm to 194mm, and the radius of curvature of friction pulley circular arc camber is from R130-R190, and this increases again
Add the labor intensity of difficulty of processing and workman.It it is this area technical barrier of being difficult to for a long time overcome.Also have many both at home and abroad
Advanced technology, it is intended to solve the restriction of this appointed condition, but through a large amount of investigations, find that actual practicality is the highest, it is difficult to push away
Extensively with application.
In view of the foregoing, the processing unit (plant) of existing friction pulley circular arc camber and using method urgently reformed AHP thereof.
Summary of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of friction pulley circular arc camber pattern processing unit (plant) and
Its using method, hence it is evident that improve machining accuracy and production efficiency, is substantially reduced labor intensity and production cost, improves market efficiency；
Save mass energy, time, it is simple to promote, apply.
The present invention to achieve these goals, adopts the following technical scheme that
The pattern processing unit (plant) of a kind of friction pulley circular arc camber, is by master plate, roller arcuate groove, template bolt, template spiral shell
Hole, bridge pressing plate, roller shaft, roller, middle torr connecting plate, connecting plate screw, big palette, big palette guide rail, guide rail parallels,
Longitudinal rail, little pallet guide, little plate supporting frame is constituted；It is characterized in that: between two longitudinal rails of lathe, guide rail pad is set
Ferrum, is correspondingly arranged bridge pressing plate above guide rail parallels, bridge pressing plate two ends arrange big palette guide rail, and big palette guide rail is provided above holding in the palm greatly
Plate, big palette side is provided above little pallet guide, and little pallet guide is provided above little plate supporting frame；Little pallet guide side is arranged
Master plate, master plate both sides arrange bridge pressing plate, uniform on bridge pressing plate arrange row's template screw, arrange template spiral shell in template screw
Bolt；Roller arcuate groove is set in the middle part of master plate；Arranging middle torr connecting plate between bridge pressing plate, middle torr connecting plate side arranges roller shaft,
Roller shaft one end arranges roller, and roller is arranged in roller arcuate groove.
The lower section of master plate arranges big palette, arranges middle torr connecting plate below big palette, and the corner of middle torr connecting plate is reserved to be arranged extremely
Few two connecting plate screws.
Master plate be arranged in parallel with big palette, middle torr connecting plate, bridge pressing plate；Big palette guide rail be arranged in parallel with longitudinal rail.
The radius of curvature of roller arcuate groove centrage is identical with the radius of curvature of friction pulley circular arc camber.
Roller engages setting with roller arcuate groove.
In the present invention, the radius of curvature of friction pulley circular arc camber is from R130mm-R190mm, but is not limited to this numerical range.
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate that the radius of curvature of roller arcuate groove is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm-R190mm,
The centrage of roller arcuate groove in master plate is made to keep consistent for R130mm-R190 with the radius of curvature of the arc-shaped curved surface of friction pulley
mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove of roller and master plate is 0.004-0.008mm,
Control its radius of curvature error within 0.004-0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail, adjust guide rail parallels；Then,
Little plate supporting frame is turned clockwise 90 °, make little pallet guide and big palette guide rail be in parastate, at this moment, operate handle pair
Quasi-operative employee；Then, by master plate with two pieces of bridge pressing plates, the longitudinal rail of lathe it is arranged on by template bolt by template screw；
Subsequently, roller devices is placed in master plate, at this moment, the lower section of roller is ask connecting plate by connecting plate screw and big palette
Guide rail links together；
When big palette makees the most self-supporting advance and retreat above big palette guide rail, linear velocity should control at 30-60m/min, and roller just depends on
The track leaned against in master plate in roller arcuate groove runs；Meanwhile, big palette drives little pallet guide, operates on little pallet guide
The little plate supporting frame of side, controls tool feeding amount F in little plate supporting frame at 125-180mm/min, makes tool travel control in curvature
Radius is to rotate at least 33.01 ° within R130mm-R190mm, thus realizes quickly workpiece to be machined friction pulley circular arc
The accurate processing of curved surface.
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate that the radius of curvature of roller arcuate groove is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm, makes pattern
In plate, the centrage of roller arcuate groove keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R130mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove of roller and master plate is 0.004mm, controls
Its radius of curvature error is within 0.004mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail, adjust guide rail parallels；Then,
Little plate supporting frame is turned clockwise 90 °, make little pallet guide and big palette guide rail be in parastate, at this moment, operate handle pair
Quasi-operative employee；Then, by master plate with two pieces of bridge pressing plates, the longitudinal rail of lathe it is arranged on by template bolt by template screw；
Subsequently, roller devices is placed in master plate, at this moment, the lower section of roller is ask connecting plate by connecting plate screw and big palette
Guide rail links together；
When big palette makees the most self-supporting advance and retreat above big palette guide rail, linear velocity should control at 30m/min, and roller just relies on
In master plate, the track in roller arcuate groove runs；Meanwhile, big palette drives little pallet guide, operates above little pallet guide
Little plate supporting frame, control tool feeding amount F in little plate supporting frame at 125mm/min, make tool travel control in radius of curvature to be
Rotate at least 33.01 ° within R130mm mm, thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate that the radius of curvature of roller arcuate groove is identical；The radius of curvature of friction pulley circular arc camber is designed as R190mm, makes pattern
In plate, the centrage of roller arcuate groove keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R190mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove of roller and master plate is 0.008mm, controls
Its radius of curvature error is within 0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail, adjust guide rail parallels；Then,
Little plate supporting frame is turned clockwise 90 °, make little pallet guide and big palette guide rail be in parastate, at this moment, operate handle pair
Quasi-operative employee；Then, by master plate with two pieces of bridge pressing plates, the longitudinal rail of lathe it is arranged on by template bolt by template screw；
Subsequently, roller devices is placed in master plate, at this moment, the lower section of roller is ask connecting plate by connecting plate screw and big palette
Guide rail links together；
When big palette makees the most self-supporting advance and retreat above big palette guide rail, linear velocity should control at 60m/min, and roller just relies on
In master plate, the track in roller arcuate groove runs；Meanwhile, big palette drives little pallet guide, operates above little pallet guide
Little plate supporting frame, control tool feeding amount F in little plate supporting frame at 180mm/min, make tool travel control in radius of curvature to be
Rotate at least 33.01 ° within R190mm, thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate that the radius of curvature of roller arcuate groove is identical；The radius of curvature of friction pulley circular arc camber is designed as R150mm, makes pattern
In plate, the centrage of roller arcuate groove keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R150mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove of roller and master plate is 0.006mm, controls
Its radius of curvature error is within 0.006mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail, adjust guide rail parallels；Then,
Little plate supporting frame is turned clockwise 90 °, make little pallet guide and big palette guide rail be in parastate, at this moment, operate handle pair
Quasi-operative employee；Then, by master plate with two pieces of bridge pressing plates, the longitudinal rail of lathe it is arranged on by template bolt by template screw；
Subsequently, roller devices is placed in master plate, at this moment, the lower section of roller is ask connecting plate by connecting plate screw and big palette
Guide rail links together；
When big palette makees the most self-supporting advance and retreat above big palette guide rail, linear velocity should control at 50m/min, and roller just relies on
In master plate, the track in roller arcuate groove runs；Meanwhile, big palette drives little pallet guide, operates above little pallet guide
Little plate supporting frame, control tool feeding amount F in little plate supporting frame at 160mm/min, make tool travel control in radius of curvature to be
Rotate at least 33.01 ° within R150mm, thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
The invention has the beneficial effects as follows: simple in construction, reasonable in design, easy to use, swift to operate；Significantly improve machining accuracy
And production efficiency, it is substantially reduced labor intensity and production cost, improves market efficiency；Save mass energy, time, it is simple to push away
Extensively, application.Realize the accurate processing quickly to workpiece to be machined friction pulley circular arc camber.By a large amount of tests aborning and
Application, has been received by tangible result:
Production efficiency of the present invention is greatly improved, and class's yield of this this operation of workpiece has reached 65-70 part, greatly reduces life
Produce cost, be suitable for batch production；Labor strength is greatly reduced.Low investment, gets instant result, and has broad mass market prospect.
Production and processing feeding of the present invention is steady, and the surface quality of workpiece is good, bright and clean unification.All workpiece cars molding curved surface out
Striking resemblances, through on-the-spot test, the mechanism of deviation of friction carrying roller reaches positive effect, serves and prevent and correct conveyer belt sideslip
Effect.Avoid quick abrasion, reduce maintenance maintenance cost；Extend service life, energy-conserving and environment-protective.
The present invention is suitable for the revolving parts of various profiled surface, can with car curved surface, taper seat, male and female face, cydariform,
The complicated forming face such as sphere.Productive life common are operation handle, bulb operation handle, barrel-type roller, spherical roller etc..
And the party's rule has broken the restriction of appointed condition, efficiently solve above technical barrier.
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate 1 that the radius of curvature of roller arcuate groove 2 is identical；The radius of curvature of this series of friction wheel circular arc camber is from R130-R190
, it is possible to make different master plates 1, make the curvature half of the centrage of roller arcuate groove 2 and the arc-shaped curved surface of friction pulley
Footpath keeps consistent；
Meanwhile, make roller devices, make the processing gap between the roller arcuate groove 2 of roller and master plate 1 be
0.004-0.008mm.So, both can guarantee that assembling flexibly, made roller 7 roll in the roller arcuate groove 2 of master plate 1 flexibly；
Can guarantee that again the machining accuracy of molding curved surface, it is ensured that the machining accuracy of the pattern processing unit (plant) of friction pulley circular arc camber, control it bent
Rate radius error is within 0.004-0.008mm.Therefore, the fineness of the Workpiece shaping curved outer surface processed is higher,
Unification is given birth to.It is suitable for producing in enormous quantities, has fully met the demand of the aligning carrier roller that rubs on ribbon conveyer.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of pattern processing unit (plant)；
Fig. 2 is the structural representation of middle torr connecting plate and roller devices；
Fig. 3 is the side view of Fig. 2；
Fig. 4 is the fundamental diagram of Fig. 1；
Fig. 5 is the general assembly structural representation of the present invention.
In Fig. 1,2,3,4,5: master plate 1, roller arcuate groove 2, template bolt 3, template screw 4, bridge pressing plate 5,
Roller shaft 6, roller 7, middle torr connecting plate 8, connecting plate screw 9, big palette 10, big palette guide rail 11, guide rail parallels 12,
Longitudinal rail 13, little pallet guide 14, little plate supporting frame 15.
Detailed description of the invention
The present invention is described in further detail with detailed description of the invention with embodiment below in conjunction with the accompanying drawings:
Embodiment 1:
As it can be seen, the pattern processing unit (plant) of a kind of friction pulley circular arc camber, it is by master plate 1, roller arcuate groove 2, template
Bolt 3, template screw 4, bridge pressing plate 5, roller shaft 6, roller 7, middle torr connecting plate 8, connecting plate screw 9, big palette 10,
Big palette guide rail 11, guide rail parallels 12, longitudinal rail 13, little pallet guide 14, little plate supporting frame 15 is constituted；It is characterized in that:
Between two longitudinal rails 13 of lathe, guide rail parallels 12 is set, above guide rail parallels 12, is correspondingly arranged bridge pressing plate 5, bridge pressing plate
5 two ends arrange big palette guide rail 11, and big palette guide rail 11 is provided above big palette 10, and big palette 10 side is provided above little torr
Panel guide 14, little pallet guide 14 is provided above little plate supporting frame 15；Little pallet guide 14 side arranges master plate 1, master plate
1 both sides arrange bridge pressing plate 5, uniform on bridge pressing plate 5 arrange row's template screw 4, arrange template bolt 3 in template screw 4；
Roller arcuate groove 2 is set in the middle part of master plate 1；Arranging middle torr connecting plate 8 between bridge pressing plate 5, middle torr connecting plate 8 side arranges rolling
Wheel shaft 6, roller shaft 6 one end arranges roller 7, and roller 7 is arranged in roller arcuate groove 2.
The lower section of master plate 1 arranges big palette 10, arranges middle torr connecting plate 8, the corner of middle torr connecting plate 8 below big palette 10
Reserve and at least two connecting plate screw 9 is set.
Master plate 1 be arranged in parallel with big palette 10, middle torr connecting plate 8, bridge pressing plate 5；Big palette guide rail 11 and longitudinal rail
13 be arranged in parallel.
The radius of curvature of roller arcuate groove 2 centrage is identical with the radius of curvature of friction pulley circular arc camber.
Roller 7 engages setting with roller arcuate groove 2.
Embodiment 2:
As it can be seen, the using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate 1 that the radius of curvature of roller arcuate groove 2 is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm-R190
Mm, makes the centrage of roller arcuate groove 2 in master plate 1 keep consistent for R130mm with the radius of curvature of the arc-shaped curved surface of friction pulley
-R190mm；
Meanwhile, make roller devices, make the processing gap between the roller arcuate groove 2 of roller and master plate 1 be
0.004-0.008mm, controls its radius of curvature error within 0.004-0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail 11, adjust guide rail parallels 12；
Then, little plate supporting frame 15 is turned clockwise 90 °, make little pallet guide 14 be in parastate with big palette guide rail 11, this
Time, operate handle alignment function work；Then, by master plate 1 with two pieces of bridge pressing plates 5, by template screw 4 by template bolt 3
It is arranged on the longitudinal rail 13 of lathe；Subsequently, roller 7 device is placed in master plate 1, at this moment, in the lower section of roller 7
Torr connecting plate 8 is linked together with big palette guide rail 11 by connecting plate screw 9；
When big palette 10 makees the most self-supporting advance and retreat above big palette guide rail 11, linear velocity should control at 30-60m/min, rolling
The track that wheel 7 just relies in master plate 1 in roller arcuate groove 2 runs；Meanwhile, big palette 10 drives little pallet guide 14,
Operate the little plate supporting frame 15 above little pallet guide 14, control tool feeding amount F in little plate supporting frame 15 at 125-180mm/min,
Make tool travel control within radius of curvature is R130mm-R190mm and rotate at least 33.01 °, thus realization is the most right
The accurate processing of workpiece to be machined friction pulley circular arc camber.
Embodiment 3:
As it can be seen, the using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate 1 that the radius of curvature of roller arcuate groove 2 is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm, makes to lean on
In template 1, the centrage of roller arcuate groove 2 keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R130mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove 2 of roller and master plate 1 is 0.004mm,
Control its radius of curvature error within 0.004mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail 11, adjust guide rail parallels 12；
Then, little plate supporting frame 15 is turned clockwise 90 °, make little pallet guide 14 be in parastate with big palette guide rail 11, this
Time, operate handle alignment function work；Then, by master plate 1 with two pieces of bridge pressing plates 5, by template screw 4 by template bolt 3
It is arranged on the longitudinal rail 13 of lathe；Subsequently, roller 7 device is placed in master plate 1, at this moment, in the lower section of roller 7
Torr connecting plate 8 is linked together with big palette guide rail 11 by connecting plate screw 9；
When big palette 10 makees the most self-supporting advance and retreat above big palette guide rail 11, linear velocity should control at 30m/min, roller 7
The track just relied in master plate 1 in roller arcuate groove 2 runs；Meanwhile, big palette 10 drives little pallet guide 14, behaviour
Make the little plate supporting frame 15 above little pallet guide 14, control tool feeding amount F in little plate supporting frame 15 at 125mm/min, make
Tool travel controls to rotate at least 33.01 ° within radius of curvature is R130mm mm, thus realizes quickly workpiece to be machined
The accurate processing of friction pulley circular arc camber.
Embodiment 4:
As it can be seen, the using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate 1 that the radius of curvature of roller arcuate groove 2 is identical；The radius of curvature of friction pulley circular arc camber is designed as R190mm, makes to lean on
In template 1, the centrage of roller arcuate groove 2 keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R190mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove 2 of roller and master plate 1 is 0.008mm,
Control its radius of curvature error within 0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail 11, adjust guide rail parallels 12；
Then, little plate supporting frame 15 is turned clockwise 90 °, make little pallet guide 14 be in parastate with big palette guide rail 11, this
Time, operate handle alignment function work；Then, by master plate 1 with two pieces of bridge pressing plates 5, by template screw 4 by template bolt 3
It is arranged on the longitudinal rail 13 of lathe；Subsequently, roller 7 device is placed in master plate 1, at this moment, in the lower section of roller 7
Torr connecting plate 8 is linked together with big palette guide rail 11 by connecting plate screw 9；
When big palette 10 makees the most self-supporting advance and retreat above big palette guide rail 11, linear velocity should control at 60m/min, roller 7
The track just relied in master plate 1 in roller arcuate groove 2 runs；Meanwhile, big palette 10 drives little pallet guide 14, behaviour
Make the little plate supporting frame 15 above little pallet guide 14, control tool feeding amount F in little plate supporting frame 15 at 180mm/min, make
Tool travel controls to rotate at least 33.01 ° within radius of curvature is R190mm, thus realizes quickly rubbing workpiece to be machined
Wipe the accurate processing of wheel circular arc camber.
Embodiment 5:
As it can be seen, the using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate 1 that the radius of curvature of roller arcuate groove 2 is identical；The radius of curvature of friction pulley circular arc camber is designed as R150mm, makes to lean on
In template 1, the centrage of roller arcuate groove 2 keeps consistent with the radius of curvature of the arc-shaped curved surface of friction pulley is R150mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove 2 of roller and master plate 1 is 0.006mm,
Control its radius of curvature error within 0.006mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail 11, adjust guide rail parallels 12；
Then, little plate supporting frame 15 is turned clockwise 90 °, make little pallet guide 14 be in parastate with big palette guide rail 11, this
Time, operate handle alignment function work；Then, by master plate 1 with two pieces of bridge pressing plates 5, by template screw 4 by template bolt 3
It is arranged on the longitudinal rail 13 of lathe；Subsequently, roller 7 device is placed in master plate 1, at this moment, in the lower section of roller 7
Torr connecting plate 8 is linked together with big palette guide rail 11 by connecting plate screw 9；
When big palette 10 makees the most self-supporting advance and retreat above big palette guide rail 11, linear velocity should control at 50m/min, roller 7
The track just relied in master plate 1 in roller arcuate groove 2 runs；Meanwhile, big palette 10 drives little pallet guide 14, behaviour
Make the little plate supporting frame 15 above little pallet guide 14, control tool feeding amount F in little plate supporting frame 15 at 160mm/min, make
Tool travel controls to rotate at least 33.01 ° within radius of curvature is R150mm, thus realizes quickly rubbing workpiece to be machined
Wipe the accurate processing of wheel circular arc camber.
Claims (9)
1. a pattern processing unit (plant) for friction pulley circular arc camber, is by master plate (1), roller arcuate groove (2), template spiral shell
Bolt (3), template screw (4), bridge pressing plate (5), roller shaft (6), roller (7), middle torr connecting plate (8), connecting plate spiral shell
Hole (9), big palette (10), big palette guide rail (11), guide rail parallels (12), longitudinal rail (13), little pallet guide (14),
Little plate supporting frame (15) is constituted；It is characterized in that: between two longitudinal rails (13) of lathe, guide rail parallels (12) is set, leads
Rail parallels (12) top is correspondingly arranged bridge pressing plate (5), and bridge pressing plate (5) two ends arrange big palette guide rail (11), and big palette is led
Rail (11) is provided above big palette (10), and big palette (10) side is provided above little pallet guide (14), little pallet guide
(14) little plate supporting frame (15) it is provided above；Little pallet guide (14) side arranges master plate (1), and master plate (1) both sides are arranged
Bridge pressing plate (5), bridge pressing plate (5) is the most uniform arranges row's template screw (4), arranges template bolt (3) in template screw (4)；Pattern
Plate (1) middle part arranges roller arcuate groove (2)；Arranging middle torr connecting plate (8) between bridge pressing plate (5), middle torr connecting plate (8) side is arranged
Roller shaft (6), roller shaft (6) one end arranges roller (7), and roller (7) is arranged in roller arcuate groove (2).
The pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 1, it is characterised in that: master plate (1)
Lower section big palette (10) is set, big palette (10) lower section arranges middle torr connecting plate (8), and the corner of middle torr connecting plate (8) is reserved
At least two connecting plate screw (9) is set.
The pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 1, it is characterised in that: master plate (1)
It is arranged in parallel with big palette (10), middle torr connecting plate (8), bridge pressing plate (5)；Big palette guide rail (11) is parallel with longitudinal rail (13)
Arrange.
The pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 1, it is characterised in that: roller arc
The radius of curvature of groove (2) centrage is identical with the radius of curvature of friction pulley circular arc camber.
The pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 1, it is characterised in that: roller (7)
Setting is engaged with roller arcuate groove (2).
6. the using method of the pattern processing unit (plant) of a friction pulley circular arc camber, it is characterised in that: concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate (1) that the radius of curvature of roller arcuate groove (2) is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm-
R190mm, makes the centrage of roller arcuate groove (2) and the radius of curvature of the arc-shaped curved surface of friction pulley in master plate (1) keep consistent to be
R130mm-R190mm；
Meanwhile, make roller devices, make the processing gap between the roller arcuate groove (2) of roller and master plate (1) be
0.004-0.008mm, controls its radius of curvature error within 0.004-0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail (11), adjust guide rail parallels (12)；
Then, little plate supporting frame (15) is turned clockwise 90 °, makes little pallet guide (14) and big palette guide rail (11) be in parastate,
At this moment, operation handle alignment function work；Then, by master plate (1) with two pieces of bridge pressing plates (5), by template screw (4) by template
Bolt (3) is arranged on the longitudinal rail (13) of lathe；Subsequently, roller (7) device is placed in master plate (1), at this moment,
The lower section of roller (7) is ask connecting plate (8) linked together with big palette guide rail (11) by connecting plate screw (9)；
When big palette (10) makees the most self-supporting advance and retreat in big palette guide rail (11) top, linear velocity should control at 30-60m/min,
The track that roller (7) just relies in master plate (1) in roller arcuate groove (2) runs；Meanwhile, big palette (10) drives
Little pallet guide (14), operates the little plate supporting frame (15) of little pallet guide (14) top, controls in little plate supporting frame (15)
Tool feeding amount F, at 125-180mm/min, makes tool travel control within radius of curvature is R130mm-R190mm and turns
Dynamic at least 33.01 °, thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
The using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 6, it is characterised in that:
Concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate (1) that the radius of curvature of roller arcuate groove (2) is identical；The radius of curvature of friction pulley circular arc camber is designed as R130mm,
The centrage of roller arcuate groove (2) in master plate (1) is made to keep consistent for R130 with the radius of curvature of the arc-shaped curved surface of friction pulley
mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove (2) of roller and master plate (1) is 0.004mm,
Control its radius of curvature error within 0.004mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail (11), adjust guide rail parallels (12)；
Then, little plate supporting frame (15) is turned clockwise 90 °, make little pallet guide (14) be in flat with big palette guide rail (11)
Row state, at this moment, operates handle alignment function work；Then, by master plate (1) with two pieces of bridge pressing plates (5), by template spiral shell
Hole (4) is arranged on the longitudinal rail (13) of lathe by template bolt (3)；Subsequently, roller (7) device is placed on pattern
In plate (1), at this moment, the lower section of roller (7) is ask connecting plate (8) by connecting plate screw (9) and big palette guide rail (11)
Link together；
When big palette (10) makees the most self-supporting advance and retreat in big palette guide rail (11) top, linear velocity should control at 30m/min,
The track that roller (7) just relies in master plate (1) in roller arcuate groove (2) runs；Meanwhile, big palette (10) drives
Little pallet guide (14), operates the little plate supporting frame (15) of little pallet guide (14) top, controls in little plate supporting frame (15)
Tool feeding amount F, at 125mm/min, makes tool travel control within radius of curvature is R130mm mm and rotates at least 33.01
°, thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
The using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 6, it is characterised in that:
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate (1) that the radius of curvature of roller arcuate groove (2) is identical；The radius of curvature of friction pulley circular arc camber is designed as R190mm,
The centrage of roller arcuate groove (2) in master plate (1) is made to keep consistent for R190 with the radius of curvature of the arc-shaped curved surface of friction pulley
mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove (2) of roller and master plate (1) is 0.008mm,
Control its radius of curvature error within 0.008mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail (11), adjust guide rail parallels (12)；
Then, little plate supporting frame (15) is turned clockwise 90 °, make little pallet guide (14) be in flat with big palette guide rail (11)
Row state, at this moment, operates handle alignment function work；Then, by master plate (1) with two pieces of bridge pressing plates (5), by template spiral shell
Hole (4) is arranged on the longitudinal rail (13) of lathe by template bolt (3)；Subsequently, roller (7) device is placed on pattern
In plate (1), at this moment, the lower section of roller (7) is ask connecting plate (8) by connecting plate screw (9) and big palette guide rail (11)
Link together；
When big palette (10) makees the most self-supporting advance and retreat in big palette guide rail (11) top, linear velocity should control at 60m/min,
The track that roller (7) just relies in master plate (1) in roller arcuate groove (2) runs；Meanwhile, big palette (10) drives
Little pallet guide (14), operates the little plate supporting frame (15) of little pallet guide (14) top, controls in little plate supporting frame (15)
Tool feeding amount F, at 180mm/min, makes tool travel control within radius of curvature is R190mm and rotates at least 33.01 °,
Thus realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
The using method of the pattern processing unit (plant) of a kind of friction pulley circular arc camber the most according to claim 6, it is characterised in that:
A kind of using method of the pattern processing unit (plant) of friction pulley circular arc camber, concrete processing step is as follows:
First, according to the technical parameter requirement of drawing, according to the radius of curvature of workpiece to be machined friction pulley circular arc camber, make with
The master plate (1) that the radius of curvature of roller arcuate groove (2) is identical；The radius of curvature of friction pulley circular arc camber is designed as R150mm,
The centrage of roller arcuate groove (2) in master plate (1) is made to keep consistent for R150 with the radius of curvature of the arc-shaped curved surface of friction pulley
mm；
Meanwhile, making roller devices, making the processing gap between the roller arcuate groove (2) of roller and master plate (1) is 0.006mm,
Control its radius of curvature error within 0.006mm；
Then, start a chassis bed comprehensively, take out the supporting plate screw mandrel in lathe big palette guide rail (11), adjust guide rail parallels (12)；
Then, little plate supporting frame (15) is turned clockwise 90 °, make little pallet guide (14) be in flat with big palette guide rail (11)
Row state, at this moment, operates handle alignment function work；Then, by master plate (1) with two pieces of bridge pressing plates (5), by template spiral shell
Hole (4) is arranged on the longitudinal rail (13) of lathe by template bolt (3)；Subsequently, roller (7) device is placed on pattern
In plate (1), at this moment, the lower section of roller (7) is ask connecting plate (8) by connecting plate screw (9) and big palette guide rail (11)
Link together；
When big palette (10) makees the most self-supporting advance and retreat in big palette guide rail (11) top, linear velocity should control at 50m/min, rolling
The track that wheel (7) just relies in master plate (1) in roller arcuate groove (2) runs；Meanwhile, big palette (10) drives little
Pallet guide (14), operates the little plate supporting frame (15) of little pallet guide (14) top, controls the cutter in little plate supporting frame (15)
Tool amount of feeding F, at 160mm/min, makes tool travel control within radius of curvature is R150mm and rotates at least 33.01 °, from
And realize quickly the accurate of workpiece to be machined friction pulley circular arc camber being processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410315330.XA CN104057103B (en) | 2014-06-27 | 2014-06-27 | The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410315330.XA CN104057103B (en) | 2014-06-27 | 2014-06-27 | The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN104057103A CN104057103A (en) | 2014-09-24 |
| CN104057103B true CN104057103B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410315330.XA Expired - Fee Related CN104057103B (en) | 2014-06-27 | 2014-06-27 | The pattern processing unit (plant) of a kind of friction pulley circular arc camber and using method thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106141205B (en) * | 2015-03-12 | 2020-07-07 | 盐城工业职业技术学院 | Turning curved surface profiling support |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB752088A (en) * | 1952-11-03 | 1956-07-04 | Adolf Schondorff | Improvements in or relating to copying lathes |
| DE2924573C2 (en) * | 1979-06-19 | 1982-05-06 | Wilhelm Hegenscheidt, Gmbh, 5140 Erkelenz | Device for automatic radial positioning of the turning tools on wheelset lathes |
| CN201067804Y (en) * | 2007-06-28 | 2008-06-04 | 北京海丰昌桥梁结构支座有限责任公司 | Vertical vehicle master form profile modeling device |
| US8186250B2 (en) * | 2008-07-10 | 2012-05-29 | Hjr Equipment Rental, Inc. | Wheel lathe for railroad cars and locomotives |
| CN201823939U (en) * | 2010-10-13 | 2011-05-11 | 南昌洪都汽车配件制造有限公司 | Hyperbolic sphere profiling device |
| CN202192515U (en) * | 2011-07-04 | 2012-04-18 | 台州市盛业设备制造有限公司 | Sample plate profiling mechanism |
| CN102990476A (en) * | 2012-11-28 | 2013-03-27 | 归多妹 | Lathe profile modeling device |
| CN103447554A (en) * | 2013-09-03 | 2013-12-18 | 朱亚玲 | Curved surface turning device |
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Denomination of invention: Profiling device for friction wheel circular arc camber and use method of profiling device Effective date of registration: 20170103 Granted publication date: 20160824 Pledgee: Xin Rong investment Company limited by guarantee Pledgor: LUOYANG SHENGYU HEAVY MACHINERY CO.,LTD. Registration number: 2016410000019 |
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Date of cancellation: 20171117 Granted publication date: 20160824 Pledgee: Xin Rong investment Company limited by guarantee Pledgor: LUOYANG SHENGYU HEAVY MACHINERY CO.,LTD. Registration number: 2016410000019 |
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Denomination of invention: Profiling device for friction wheel circular arc camber and use method of profiling device Effective date of registration: 20171129 Granted publication date: 20160824 Pledgee: Xin Rong investment Company limited by guarantee Pledgor: LUOYANG SHENGYU HEAVY MACHINERY CO.,LTD. Registration number: 2017410000030 |
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