CN104034130A - Whole bin whole-base ventilation low-speed drying grain storage system - Google Patents
Whole bin whole-base ventilation low-speed drying grain storage system Download PDFInfo
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- CN104034130A CN104034130A CN201410220135.9A CN201410220135A CN104034130A CN 104034130 A CN104034130 A CN 104034130A CN 201410220135 A CN201410220135 A CN 201410220135A CN 104034130 A CN104034130 A CN 104034130A
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Abstract
The invention relates to a whole bin whole-base ventilation low-speed drying grain storage system which comprises a grain bin and a grain bin treatment device. The system is characterized in that the grain bin is a whole-base ventilation grain bin, a ventilation structure is arranged on a base plate of the grain bin, the ventilation structure is connected with a ventilation inlet formed in the grain bin, and the ventilation structure is communicated with an inner cavity of the grain bin. The grain bin treatment device comprises a shell, and an air inlet and an air outlet are formed in the shell. The air outlet of the grain bin treatment device is connected with the ventilation inlet of the grain bin. According to the whole bin whole-base ventilation low-speed drying grain storage system, no drying pipelines exist in the grain bin, drying efficiency and the drying effect are greatly improved, the system can adapt to unprocessed grain conditions and climatic features in different areas, and the commodity value of the grain is ensured through low-temperature low-speed drying. In addition, by the adoption of technology application of ozone mould prevention and sterilization and pesticide residue degradation, it is ensured that no mould loss is produced in the treatment process, and meanwhile the drying season can be prolonged.
Description
Technical field
The present invention relates to the slow dry storage system of ventilating of the full end, a kind of whole storehouse.
Background technology
Along with social progress, China tradition farming practices are just progressively to mechanization, intensive, scale transition, but store up processing mode in early stage taking airing as main grain, still restrict so far the development in an all-round way of agricultural revolution.
It is harvesting, airing, storage that the grain drying of China's agricultural is stored up management mode.If the harvest season is at a time when rainy season or successive cloudy days, the frequent Moisture high UCL of grain of purchase or too high, grain depot must pass through redrying processing, otherwise very easily goes mouldy after warehouse-in, easily causes the grain damage of whole storehouse.Airing and oven dry to this traditional method.
Airing just needs enough places and fine weather condition, utilizes solar energy that grain moisture content is converted into gaseous state.Former peasant household disperses, under the condition of small-scale production and small depot keeping, to adopt the method to have some superiority.But along with soil falls sharply, labour reduces, can be fewer and feweri for place and the labour of airing, Geng Duo peasant household directly sells the high-moisture grain of mechanical harvest, has increased the burden of storing up with processing enterprise.Therefore storing up with processing enterprise generally adopts dryer mode to reduce moisture.
Dryer processing method is one of effective method the most at present.It is to utilize special equipment that the heat of higher temperature is provided, and cement out the moisture of grain within a short period of time.
Concrete operations are that grain flows in dryer, and by concentrated thermal energy transfer, to grain, making the water transform in grain grain is that gaseous state is discharged.Its application needs certain professional knowledge: strictly control the bake out temperature of grain different humidity, several main grain kinds are had to different baking temperatures and technological requirement, must be equipped with a large amount of auxiliary equipment; Dryer can be processed high-moisture grain more in enormous quantities (several tons to tens of ton/skies), and precipitation range is larger, drops to 13% left and right from 30%; But need supporting technology personnel, special place, large-scale grain transporting equipment and conveying people, every day, dry tens of tons were to hundreds of tons, careless manipulation will dry grain overdrying, even be charred, each dry amount is few, and every day, the number of turnover and frequency were higher, had increased labour intensity and pollution intensity, because precipitation range is large, speed is fast, is difficult to ensure the quality of grain: one-level rice rate lower (only having tens percent), the grain of rice is easily broken.
Drier method is in China's initial stage extensive style batch production, processing speed is fast, quality requirements is not high, prevent that grain from damaging, in storage warehouse-in, really play a significantly greater role fast, but long-term storage also exposes a lot of deficiencies, each dry degree difference, after warehouse entry, add that force ventilation has dead angle, the large and moisture of the temperature difference is poor easily to be caused mould to grow and goes mouldy even rottenly, is the very large hidden danger of Downstream processing enterprise safety operation existence.
Have at present a kind of grain with regard to the slow dry technology in storehouse, be at grain from producing, the mechanization of harvesting, dry, storage overall process, realize grain-production to " not the landing " of circulating.After grain purchases, first adopt large-scale dryer to be dried or flash baking reduction portion of water, then warehouse-in.Air themperature is raise 5~8 DEG C and utilizes force ventilation that moisture is slowly dropped to below safety line, and this technology is called as with regard to the slow dry technology in storehouse, and the moisture in grain is slowly cemented out, and drying effect is of little difference with airing, has kept grain quality completely.But the provision price of processing is like this high.
China is engaged in the dry research experiment of grain during procedure of storing grain more than 40 years, and obtain rich experiences, but it is more to have problems, because the main flow storehouse type of China is chamber storehouse, ventilation equipment carries out design configurations by the requirement of Grain Ventilation cooling, dead corner region is many, thus cause for many years with regard to storehouse mechanical ventilation drying technology rest on higher moisture processing stage, distance is applied still far away.
Research both domestic and external shows, in storehouse grain heap high become with regard to the bottleneck of storehouse mechanical ventilation drying, just because of this, for many years, China, East Bloc and the similar country taking chamber storehouse as main storehouse type, the mode that large high moisture grain of direct buying new results from field is put in storage, all takes careful attitude.It is crucial is exactly to lack high-moisture grain to carry out the extensive effective technology means of processing.
Along with growth in the living standard, people more and more pay close attention to the safety of grain, are returned goods because of mouldy in sitotoxismus, Grain and Cooking Oil Processing Factory, and the aflatoxin event such as exceed standard is grain drying to a great extent, hide some dangers in storage and cause.
For the present situation of drying generator, " the slow ozone sterilization drying equipment of silo low temperature " and the dry technology once developed, i.e. " dry in storage " form, evenly be distributed into grain heap by ventilation duct, utilize drier gas to pass into grain heap and displace the grain heap gas that moisture content is high, a kind of precipitation method that causes grain moisture content to decline.This method is to process under the condition of having put in storage at grain.In the higher area of humidity, adopt and add hot-air and mildewproof sterilized, ensure grain security and the quality of dry run.The method changes the pattern of storing up of China's grain, causes a kind of brand-new grain drying and grain and stores up management mode, has realized not landing from grain harvest to storage overall process.
But in actual mechanical process, because pipeline is more, if reserves are the horizontal warehouse of 6000 tons, the pipeline total amount of use reaches more than 1,400, installation period long (10 groups of complete equipments being installed, one week of need), stringing labour intensity is large.
Summary of the invention
In view of this, the object of the present invention is to provide the slow dry storage system of ventilating of the full end, a kind of whole storehouse, be difficult for to solve grain in prior art the problem storing.
In order to solve the problems of the technologies described above, the invention provides the slow dry storage system of ventilating of the full end, a kind of whole storehouse, comprise grain depot and grain depot treatment facility, it is characterized in that,
Described grain depot is full end ventilation grain depot, on the base plate of described grain depot, is provided with aeration structure, and described aeration structure is connected with the ventilation intake being arranged on described grain depot, described aeration structure and described grain depot intracavity inter-connection;
Described grain depot treatment facility comprises shell, is provided with air inlet and air outlet on described shell;
The air outlet of described grain depot treatment facility is connected with the ventilation intake of described grain depot.
Further, described aeration structure comprises ventilating duct and grain depot inner chamber air-supply structure; Described ventilating duct comprises main ventilation road and connection air channel, and described connection air channel is formed on the end in described main ventilation road, and described connection air channel is connected with described ventilation intake.
Further, described main ventilation road comprises demarcation strip, and described connection air channel comprises deep bead.
Further, described demarcation strip is channel-section steel or steel plate, and described channel-section steel or steel plate are placed on certain spaced and parallel on the base plate of described grain depot, are provided with described inner chamber air-supply structure at the upside of described channel-section steel or steel plate.
Further, described inner chamber air-supply structure comprises expanded metal lath and punching net.
Further, described grain depot treatment facility also comprises ventilation blower, ozone treatment machine, heater and control device,
The air outlet of described ventilation blower is connected with the input of described heater;
The output of described heater is connected with the ventilation intake of described grain depot;
The air outlet of described ozone treatment machine is also connected with the ventilation intake of described grain depot;
Described control device is electrically connected with described ventilation blower, ozone treatment machine, heater respectively.
Further, also comprise mixing tee, an entrance of described mixing tee is connected with the output of described heater, and another one entrance is connected with the air outlet of described ozone treatment machine, and the outlet of described mixing tee is connected with the ventilation intake of described grain depot.
Further, described ventilation blower comprises shell, impeller, kuppe, motor mounting part and cone cylinder portion, and described impeller, kuppe, motor mounting part and cone cylinder portion are successively set on the inside of described shell.
Further, described shell comprises trumpet-shaped conical section and cylindrical section, and the osculum end of described conical section is connected with the upstream extremity of described cylindrical section.
Further, described kuppe is dome-type, comprise hemisphere surface and plane surface, described kuppe overlaps with the longitudinal axis of described shell through its plane surface center the axis vertical with its plane surface, the hemisphere surface of described kuppe is towards the outside of described ventilation blower, described plane surface is towards the inner side of described ventilation blower, and the hemisphere surface of described kuppe is positioned at the position of described conical section and cylindrical section handing-over in the axial direction substantially.
Further, described motor mounting part is cylindrical shape, is provided with motor in the inside of described motor mounting part, is provided with mounting blocks at the radial outside of described motor, and the position corresponding with described mounting blocks with shell at described motor mounting part is provided with through hole.
Further, described cone cylinder portion comprises big opening end and osculum end, and the big opening end of described cone cylinder portion is fixedly connected with one end of described motor mounting part, the osculum end sealing of described cone cylinder portion, described downstream of boring cylinder portion and extend axially described shell.
Further, described ozone treatment machine comprises:
Shell;
Cooling fan, described cooling fan is positioned on described shell;
Filter, described filter comprises roughing efficiency air filter, medium effeciency filter and inferior high efficiency filter;
Ozone generating unit, described ozone generating unit comprises ozone generation flake and power supply of ozonizer;
Ozone storehouse.
Further, described heater is electric heater, comprises electric heating chamber and electrical heating wire, and the two ends of described electrical heating wire are provided with binding post, and described binding post is connected with external power source.
The full end, whole storehouse provided by the invention, ventilates in slow dry storage system, in grain depot without drying duct, greatly improved drying efficiency and dry effect, can adapt to raw grain situation and the climatic characteristic of different regions, low temperature is the dry commodity value of guaranteeing grain slowly.The simultaneously technology application of mildewproof sterilized, the degrading pesticide residues of combined with ozone, has guaranteed that in processing procedure, without going mouldy loss, prolongation dry season, more than can extending to half a year by dry season.
This full end, whole storehouse slow dry storage system of ventilating can be utilized ozone treatment machine to remove local deep layer to go mouldy in grain storage process, replaces Recirculation Fumigation of Phosphine In Chinese National Grain Depots to carry out part and whole storehouse desinsection, has greatly improved utilization rate of equipment and installations.The slow dry storage system of ventilating of the full end, whole storehouse of the present invention possesses following advantage:
(1) can be used for mildewproof sterilized, precipitation in grain storage and transportation process, kill the protective treatment operations such as insect pest, degrading pesticide residues and mycotoxin pollution, fill up domestic grain drying storing field and use the blank of this technology.
(2) adapt to the extensive requirement of processing.Disposable treatment scale can reach five kilotons to tons up to ten thousand.
(3) processing procedure is safe and effective.Ensure grain security, make to process rear grain moisture content even, not stratified, without dead angle, without going mouldy and without insect pest.
(4) disposal cost is cheap, and its processing cost is lower than other processing modes of same size now.
(5) utilization rate of equipment and installations is high.Because the present invention makes full use of, silo is former has ready conditions, and effectively shortens the processing time.There is the feature that mobility is strong simultaneously, can carry out part and whole storehouse except operation mould, desinsection, improved the utilization rate of equipment.And then effectively extend grain drying season.
In operating process without fall storehouse, personnel's labor intensive is low.Dry season extends, and not only dry but also store, loss of moist is few.The original quality that has better kept grain, one-level rice rate is high.
(7) green non-pollution.The present invention, without injury, pollutes and residual harm without continuation environment user of service without destruction processed grain quality, has green non-pollution characteristic.
Brief description of the drawings
By the description to the embodiment of the present invention referring to accompanying drawing, above-mentioned and other objects of the present invention, feature and advantage will be more clear, in the accompanying drawings:
Fig. 1 is the overall structure schematic diagram of slow dry storage system of ventilating at the full end, whole storehouse of the present invention;
Fig. 2 is grain depot structural representation of the present invention;
Fig. 3 is grain depot air duct structure schematic diagram of the present invention;
Fig. 4 is grain depot ventilation intake partial enlarged drawing of the present invention
Fig. 5 is punching net structural representation of the present invention;
Fig. 6 is expanded metal lath structural representation of the present invention;
Fig. 7 is grain depot treatment facility external structure schematic diagram of the present invention;
Fig. 8 is grain depot treatment facility internal structure schematic diagram of the present invention;
Fig. 9 is ventilator structure schematic diagram of the present invention;
Figure 10 is ozone treatment machine structural representation of the present invention;
Figure 11 is electric heater structure schematic diagram of the present invention.
Detailed description of the invention
Hereinafter with reference to accompanying drawing, various embodiment of the present invention is described in more detail.In each accompanying drawing, identical element adopts same or similar Reference numeral to represent.For the sake of clarity, the various piece in accompanying drawing is not drawn in proportion.
Illustrate, " upstream " in the present invention, " downstream " are to define according to the direction of air current flow, and the direction of air current flow flows from upstream downstream.
As shown in Figure 1, the slow dry storage system of ventilating of the full end, whole storehouse of the present invention comprises grain depot 1 and grain depot treatment facility 2, and described grain depot 1 is full end ventilation grain depot.The air outlet 2017 of described grain depot treatment facility 2 is connected with the ventilation intake 121 of grain depot 1.
As shown in Fig. 2-Fig. 6, grain depot 1 comprises grain depot exterior wall 11, aeration structure 12 and grain depot base plate 13, and described aeration structure 12 is positioned on grain depot base plate 13, comprises ventilating duct 122 and grain depot inner chamber air-supply structure 123.On grain depot exterior wall 11, be provided with ventilation intake 121, described ventilation intake 121 is arranged on the exterior wall 11 of ventilating duct 122 both sides, and ventilation intake 121 is connected with ventilating duct 122; Described inner chamber air-supply structure 123 comprises expanded metal lath 1231 and punching net 1232, and inner chamber air-supply structure 123 one end are connected with ventilating duct 122, and the intracavity inter-connection of one end and grain depot 1 in addition, for being transported to the gas in ventilating duct in the inner chamber of grain depot 1.Mesh on expanded metal lath 1231 and punching net 1232 and punching have formed the passage that air-flow passes through, and expanded metal lath 1231 and punching net 1232 are respectively as shown in Figure 5 and Figure 6.
Described ventilating duct 122 is covered with the whole bottom of grain depot 1, comprise air channel demarcation strip 1221 and deep bead 1222, preferably, described air channel demarcation strip 1221 is channel-section steel or steel plate (being channel-section steel in figure), these channel-section steels or steel plate are placed on certain spaced and parallel on the base plate of grain depot 1, be provided with described inner chamber air-supply structure 123 in the upper end of these channel-section steels or steel plate, like this, channel-section steel or steel plate and grain depot base plate 13, inner chamber air-supply structure 123 forms multiple main ventilations road 1223 side by side together, be formed with at the two ends in main ventilation road 1223 and be communicated with air channel 1224, described connection air channel comprises deep bead 1222, one end of deep bead 1222 is connected with one end of inner chamber air-supply structure 123, one end is connected on the inwall of grain depot exterior wall 11 in addition, preferably, described deep bead 1222 is dull and stereotyped, between the inwall of grain depot exterior wall 11 and the end of inner chamber air-supply structure 123, be obliquely installed.Described deep bead 1222 can be also flap or arc, as long as can separate with the inner chamber of grain depot 1 being communicated with air channel 1224, the structure of himself does not have special restriction.Described connection air channel 1224 is communicated with all main ventilation roads 1223, is communicated with air channel 1224 and is connected with the ventilation intake 121 being arranged on exterior wall 11 near a side of exterior wall 11.Described channel-section steel is preferably channel-section steel No. 10, and the spacing distance between channel-section steel is selected the demand of air quantity according to the size of grain depot and grain depot, preferably 0.5 meter of left and right.
Above the main ventilation road 1223 that the present invention is separated at channel-section steel or steel plate, be paved with expanded metal lath 1231 as the base plate that supports grains, expanded metal lath 1231 upper ends re-lay punching net 1232 (referring to Fig. 4-6), both ventilated, prevented again that grain was leaked in ventilating duct.The outside dry wind air-flow with high-concentrated ozone enters and is communicated with in air channel 1224 through ventilation intake 121, then in the main ventilation road 1223 by deep bead 1222, air flow guiding being formed to channel-section steel or steel plate, evenly enter in grain heap through expanded metal lath 1231 and punching net 1232 again, the grain in grain depot is processed.
As shown in Figure 7, described grain depot treatment facility 2 comprises shell 201, on described shell 201, offers air inlet 2011, and preferred, described air inlet 2011 is rain proof type air inlet; The top of shell 201 forms rainhat 2012, on shell 201, be also formed with ozone devices access door 2013, electrical control cubicles access door 2014, electric control operation panel 2015, ozone maintenance of fan door 2016 and air outlet 2017, the bottom of shell 201 is provided with 4 universal caster wheels 2018.
As shown in Figure 8, be provided with ventilation blower 21, electric heater 22, ozone treatment machine 23, switch board 24, ozone blower fan 25 and mixing tee 26 in described shell 201 inside.Air inlet 2011 on the air intake vent of described ventilation blower 21 and shell 201 is oppositely arranged, and is convenient to air and enters in described ventilation blower 21.
As shown in Fig. 8-11, the input 221 of described electric heater 22 is connected with the air outlet 212 of described ventilation blower 21.The output 222 of described electric heater 22 is connected with an entrance of mixing tee 26.The gas outlet of described ozone treatment machine 23 is connected with the air intake vent of described ozone blower fan 25 by pipeline 28, the air outlet of described ozone blower fan 25 is connected with the another one entrance of described mixing tee 26, and the outlet 263 of described mixing tee is connected with the air outlet 2017 being arranged on shell 201.The high-concentrated ozone that ozone treatment machine 23 produces, through piping 28, enters ozone blower fan 25 and pressurizes, and sends into mixing tee 26, then enters grain heap and carries out ozone sterilization except mould, prevents that high temperature, high-moisture from impelling spreading of mould.
As shown in Figure 9, described ventilation blower 21 comprises shell 211 and impeller, and described impeller is arranged on the inside of shell 211, is also provided with kuppe 213, motor mounting part 214 and cone cylinder portion 215 in the inside of shell 211.Described kuppe 213, motor mounting part 214 and cone cylinder portion 215 are successively set on the inside of shell 211.
Described shell 211 comprises trumpet-shaped conical section 2111 and cylindrical section 2112, and the osculum end of described conical section 2111 is connected with the upstream extremity of described cylindrical section 2112.Described shell 211 can be integrally formed, and also can split form (mode forming for split in Fig. 9).
Described kuppe 213 is dome-type, comprise hemisphere surface and plane surface, kuppe 213 overlaps with the longitudinal axis of described shell 211 through its plane surface center the axis vertical with its plane surface, the hemisphere surface of kuppe 213 is towards the outside of ventilation blower 21, plane surface is towards the inner side of ventilation blower 21, the hemisphere surface of kuppe 213 is positioned at the position that described conical section 2111 and cylindrical section 2112 join in the axial direction substantially, form collection air port in the porch of ventilation blower 21 like this, be convenient to inflow and the gathering of gas.
Described impeller is arranged on the downstream of described kuppe 213, described impeller comprises wheel hub 2121 and fan blade 2122, the radially radius of wheel hub 2121 equates substantially with the radius of kuppe 213, fan blade 2122 is arranged on the radial outside of wheel hub 2121, between the inwall of shell 211 and the outer wall of wheel hub 2121.
Downstream at the wheel hub 2121 of impeller 212 is provided with described motor mounting part 214, described motor mounting part 214 is cylindrical shape, be provided with motor 2141 in the inside of motor mounting part 214, the output shaft of motor 2141 is connected with the rotating shaft of wheel hub 2121, makes motor 2141 can drive wheel hub 2121 to rotate.Be provided with mounting blocks 2142 at the radial outside of motor 2141, be provided with through hole at motor mounting part 214 and shell 211 position corresponding with described mounting blocks 2142, thereby bolt 2143 is fixed on motor mounting part 214 through these through holes the inside of shell 211.
Be provided with cone cylinder portion 215 in the downstream of described motor mounting part 214, the big opening end of cone cylinder portion 215 is fixedly connected with the downstream of motor mounting part 214, the osculum end sealing of cone cylinder portion 215, it extends axially the downstream of shell, the long-pending increasing diffuser of Formation cross-section between shell 211 and cone cylinder portion 215 like this, be convenient to the output of the gas pressurizeing through impeller 212, make the wind sent more even, noise is lower.
Be provided with base 27 at the downside of ventilation blower 21, for ventilation blower 21 is supported.
In normal course of operation, motor 2141 start rotation after electric, thereby drive wheel hub 2121 High Rotation Speeds, fan blade 2122 also High Rotation Speed under the drive of wheel hub 2121, natural wind process collection air port and kuppe 213 evenly enter fan blade 2122 and pressurize, air-flow after pressurization is sent through diffuser, makes the wind sent more even, and noise is lower.
As shown in figure 10, described ozone treatment machine 23 comprises shell 231, filter 232 and ozone generating unit 233.Described shell 231 is plastic-blasting carbon steel shell, offers air intake vent 2311 in the upper end of shell 231, is provided with cooling fan 2312 in the both sides of shell 231, and the quantity of cooling fan 2312 can be one or more.On the sidewall near shell 231 lower ends, be provided with the through hole passing through for pipeline 28.
Described filter 232 is arranged on the inner position near upper end of shell 231, comprises roughing efficiency air filter 2321, medium effeciency filter 2322 and inferior high efficiency filter 2323.Described first revisal filter 2321, medium effeciency filter 2322 and inferior high efficiency filter 2323 set gradually from top to bottom from the upper end of enclosure, make roughing efficiency air filter 2321 approach described air intake vent 2311.Preferably, described roughing efficiency air filter 2321 is aluminum alloy outer frame G4 panel air filter, and for filtering the above bulky grain dust particle of diameter 5 μ m, initial resistance is 50Pa, capable of washing reusing; Described medium effeciency filter 2322 is aluminum alloy outer frame bag filter, for filtering the dust particle that diameter is 1~5 μ m; Described inferior high efficiency filter 2323 is without dividing plate H10 inferior high efficiency filter, taking polypropylene filter paper as filter material, form through close Zhe, the little plug-in unit interval that the filter paper of close Zhe is made by partition, keep smooth passage, for filtering the dust that diameter is 0.5~5 μ m, filter efficiency is up to 95~99.95%, and initial resistance is 100Pa.
Be provided with ozone generating unit 233 at the downside of described filter 232, described ozone generating unit 233 comprises ozone generation flake 2331, power supply of ozonizer 2332 and ozone chamber 2333, power supply of ozonizer 2332 and ozone generation flake 2331 are electrically connected, the medium-frequency high-voltage electric drive that ozone generation flake 2331 is produced by power supply of ozonizer 2332, carry out electrion, thereby air is ionized to the ozone gas that produces high concentration, described ozone generation flake 2331 and power supply of ozonizer 2332 can arrange many groups, in one embodiment of the invention, 2332 and 40 ozone generation flakes 2331 of 10 groups of power supply of ozonizer are set altogether.Ozone chamber 2333 is arranged on the downstream of ozone generation flake 2331.
Roughing efficiency air filter 2321, medium effeciency filter 2322 and inferior high efficiency filter 2323 that dry air enters in filter 232 through the air intake vent 2311 of shell 231 upper ends filter, pure air after filtration enters ozone generating unit 233, through ozone generation flake 2331 electrions of ozone generating unit 233, ionize out the ozone gas of high concentration, ozone gas enters into ozone chamber 2333, then extracts out by external ozone blower fan 25.
As shown in figure 11, described electric heater 22 comprises shell 225 and electrical heating wire 226, and the inside of shell 225 forms electrical heating generation cavity 2211, and electrical heating wire 226 is arranged in electrical heating generation cavity 2211.Be provided with binding post 223 at the two ends of electrical heating wire 226, binding post 223 is insulating ceramics post, and this binding post 223 is connected with external power source.Heater strip 226 is preferably ferrochrome silk, heater strip can be multiple according to need to arranging of heating-up temperature, in one embodiment of the invention, be provided with 12 heater strips 226, a side at shell 225 is provided with electrical junction box 224, the control cable being connected with switch board 24 is linked in electrical junction box 224, for the running status of electric heater 22 is controlled.The air transporting from ventilation blower 21 is inputted in mixing tee 26 after electrical heating wire 226 heating.Between mixing tee 26 and electric heater 22, be connected by screw 227.
Control device is arranged in switch board 24, for controlling the work of whole treatment facility, for example, controls the start and stop of ventilation blower 21, electric heater 22, ozone blower fan 25 and ozone treatment machine 23 etc.The set-up of control system of grain depot treatment facility 2 of the present invention has the interlock circuit of electric heater 22 and ozone treatment machine 23; guarantee that the two can not move simultaneously; also be provided with that ventilation blower is overheated, current foldback circuit, electric heater temperature protection circuit, ensure that ventilation blower and electric heater normally move.
The ventilate using method of slow dry storage system of the full end, whole storehouse of the present invention is: first the air outlet of multiple grain depot treatment facilities 2 2017 is connected on the ventilation intake 121 of grain depot 1, then start ventilation blower 21, after described ventilation blower 21 starts, open as required electric heater 22, dry wind after heating enters the connection air channel 1224 of grain depot through mixing tee 26, then enter main ventilation road 1223, enter grain depot 1 inner chamber through inner chamber air-supply structure 123, the interior grain of grain depot 1 is dried, temperature can be realized controlled, the process of heat drying as required that drying time is controlled.When needs ozone carries out when mildewproof sterilized, closing electric heater 22, then open ozone treatment machine 23 and ozone blower fan 25, ozone treatment machine 23 produces a large amount of ozone and enters grain depot inside.
The full end, whole storehouse of the present invention, ventilates slow dry storage system in merging grain drying, storage, aerodynamics scheduling theory, research has also rationally been applied three theoretical models, success breaks through technical bottleneck of the prior art, and when dry, without pipeline, these three theoretical models are;
(1) study and used moisture Zhuan Yi ﹑ grain Re Shi Jiao Huan ﹑ air pressure thermal balance and the matrix theory in grain grain, having set up the Mathematical Modeling of grain drying wind net and wind net matrix distribution, developing the space wind network technology of high moisture grain drying generator;
(2) study and used the foreword theory of biodynamic control, set up high-moisture grain heap biological chain Dynamic control mathematic model, develop the active Fast Detection Technique of cereal microorganism and the effective Prevention Technique of cereal microorganism, thereby complete related process and equipment research and development;
(3) study and use fuzzy mathematics and logical Mo to stick with paste Kong ﹑ information processing processed theory, the three large factors in the requirement of the evenly dry high moisture grain of foundation and grain heap (grain drinking water divides ﹑ gas body wet ﹑ grain and the gas temperature of spending) conversion condition, set up the fuzzy control Mathematical Modeling of three-dimensional stepless displacement, thereby completed related process and equipment research and development.
The full end, whole storehouse in the present invention who develops according to above-mentioned three theories slow dry storage system of ventilating comprises ozone treatment machine, ventilation blower, high-power automatic controlled electric heater, full end ventilation grain depot and automatic control device.This system can adapt to raw grain situation and the climatic characteristic of each department, and low temperature is the dry commodity value of guaranteeing grain slowly.The simultaneously technology application of mildewproof sterilized, the degrading pesticide residues of combined with ozone, has guaranteed that in processing procedure, without going mouldy loss, prolongation dry season, more than can extending to half a year by dry season.
This full end, whole storehouse slow dry storage system of ventilating moves flexibly, can use by many storehouses wheel, also can in grain storage process, utilize ozone treatment machine to remove local deep layer and go mouldy, replace Recirculation Fumigation of Phosphine In Chinese National Grain Depots to carry out part and whole storehouse desinsection, greatly improve utilization rate of equipment and installations.The slow dry storage system of ventilating of the full end, whole storehouse of the present invention possesses following advantage:
(1) can be used for mildewproof sterilized, precipitation in grain storage and transportation process, kill the protective treatment operations such as insect pest, degrading pesticide residues and mycotoxin pollution, fill up domestic grain drying storing field and use the blank of this technology.
(2) adapt to the extensive requirement of processing.Disposable treatment scale can reach five kilotons to tons up to ten thousand.
(3) processing procedure is safe and effective.Ensure grain security, make to process rear grain moisture content even, not stratified, without dead angle, without going mouldy and without insect pest.
(4) disposal cost is cheap, and its processing cost is lower than other processing modes of same size now.
(5) utilization rate of equipment and installations is high.Because the present invention makes full use of, silo is former has ready conditions, and effectively shortens the processing time.There is the feature that mobility is strong simultaneously, can carry out part and whole storehouse except operation mould, desinsection, improved the utilization rate of equipment.And then effectively extend grain drying season.
In operating process without fall storehouse, personnel's labor intensive is low.Dry season extends, and not only dry but also store, loss of moist is few.The original quality that has better kept grain, one-level rice rate is high.
(7) green non-pollution.The present invention, without injury, pollutes and residual harm without continuation environment user of service without destruction processed grain quality, has green non-pollution characteristic.
Apply the slow dry storage system of ventilating of the full end, whole storehouse of the present invention the paddy of certain paddy processing factory is processed, the Quality Detection before and after processing the results are shown in following table:
Finally it should be noted that: obviously, above-described embodiment is only for example of the present invention is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.
Claims (14)
1. the slow dry storage system of ventilating of the full end, whole storehouse, comprises grain depot and grain depot treatment facility, it is characterized in that,
Described grain depot is full end ventilation grain depot, on the base plate of described grain depot, is provided with aeration structure, and described aeration structure is connected with the ventilation intake being arranged on described grain depot, described aeration structure and described grain depot intracavity inter-connection;
Described grain depot treatment facility comprises shell, is provided with air inlet and air outlet on described shell;
The air outlet of described grain depot treatment facility is connected with the ventilation intake of described grain depot.
2. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 1, is characterized in that, described aeration structure comprises ventilating duct and grain depot inner chamber air-supply structure; Described ventilating duct comprises main ventilation road and connection air channel, and described connection air channel is formed on the end in described main ventilation road, and described connection air channel is connected with described ventilation intake.
3. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 2, is characterized in that, described main ventilation road comprises demarcation strip, and described connection air channel comprises deep bead.
4. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 3, it is characterized in that, described demarcation strip is channel-section steel or steel plate, described channel-section steel or steel plate are placed on certain spaced and parallel on the base plate of described grain depot, are provided with described inner chamber air-supply structure at the upside of described channel-section steel or steel plate.
5. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 4, is characterized in that, described inner chamber air-supply structure comprises expanded metal lath and punching net.
6. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 1, is characterized in that, described grain depot treatment facility also comprises ventilation blower, ozone treatment machine, heater and control device,
The air outlet of described ventilation blower is connected with the input of described heater;
The output of described heater is connected with the ventilation intake of described grain depot;
The air outlet of described ozone treatment machine is also connected with the ventilation intake of described grain depot;
Described control device is electrically connected with described ventilation blower, ozone treatment machine, heater respectively.
7. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 6, it is characterized in that, also comprise mixing tee, an entrance of described mixing tee is connected with the output of described heater, another one entrance is connected with the air outlet of described ozone treatment machine, and the outlet of described mixing tee is connected with the ventilation intake of described grain depot.
8. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 6, it is characterized in that, described ventilation blower comprises shell, impeller, kuppe, motor mounting part and cone cylinder portion, and described impeller, kuppe, motor mounting part and cone cylinder portion are successively set on the inside of described shell.
9. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 8, is characterized in that, described shell comprises trumpet-shaped conical section and cylindrical section, and the osculum end of described conical section is connected with the upstream extremity of described cylindrical section.
10. the slow dry storage system of ventilating of the full end, whole storehouse according to claim 9, it is characterized in that, described kuppe is dome-type, comprise hemisphere surface and plane surface, described kuppe overlaps with the longitudinal axis of described shell through its plane surface center the axis vertical with its plane surface, the hemisphere surface of described kuppe is towards the outside of described ventilation blower, described plane surface is towards the inner side of described ventilation blower, and the hemisphere surface of described kuppe is positioned at the position of described conical section and cylindrical section handing-over in the axial direction substantially.
The 11. full ends, the whole storehouse according to claim 8 slow dry storage system of ventilating, it is characterized in that, described motor mounting part is cylindrical shape, inside at described motor mounting part is provided with motor, radial outside at described motor is provided with mounting blocks, and the position corresponding with described mounting blocks with shell at described motor mounting part is provided with through hole.
The 12. full ends, the whole storehouse according to claim 8 slow dry storage system of ventilating, it is characterized in that, described cone cylinder portion comprises big opening end and osculum end, the described cone big opening end of cylinder portion and one end of described motor mounting part are fixedly connected with, the osculum end sealing of described cone cylinder portion, described downstream of boring cylinder portion and extend axially described shell.
The 13. full ends, the whole storehouse according to claim 1 slow dry storage system of ventilating, is characterized in that, described ozone treatment machine comprises:
Shell;
Cooling fan, described cooling fan is positioned on described shell;
Filter, described filter comprises roughing efficiency air filter, medium effeciency filter and inferior high efficiency filter;
Ozone generating unit, described ozone generating unit comprises ozone generation flake and power supply of ozonizer;
Ozone storehouse.
The 14. full ends, the whole storehouse according to claim 1 slow dry storage system of ventilating, it is characterized in that, described heater is electric heater, comprises electric heating chamber and electrical heating wire, the two ends of described electrical heating wire are provided with binding post, and described binding post is connected with external power source.
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CN104534826A (en) * | 2014-11-26 | 2015-04-22 | 四川崇州粮油储备有限责任公司 | Seed dryer |
CN104748514A (en) * | 2015-03-25 | 2015-07-01 | 朱虹斐 | Energy-saving type grain drying storehouse |
CN106615089A (en) * | 2016-12-28 | 2017-05-10 | 江苏金翔环保科技有限公司 | Ozone recirculation fumigation method in grain depots |
CN106973989A (en) * | 2016-01-15 | 2017-07-25 | 杭州中兵环保股份有限公司 | The apparatus and method that grain goes mouldy in a kind of suppression silo |
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CN104534826A (en) * | 2014-11-26 | 2015-04-22 | 四川崇州粮油储备有限责任公司 | Seed dryer |
CN104748514A (en) * | 2015-03-25 | 2015-07-01 | 朱虹斐 | Energy-saving type grain drying storehouse |
CN106973989A (en) * | 2016-01-15 | 2017-07-25 | 杭州中兵环保股份有限公司 | The apparatus and method that grain goes mouldy in a kind of suppression silo |
CN106615089A (en) * | 2016-12-28 | 2017-05-10 | 江苏金翔环保科技有限公司 | Ozone recirculation fumigation method in grain depots |
TWI721668B (en) * | 2019-11-25 | 2021-03-11 | 易華電子股份有限公司 | Baking air guiding board |
CN111480495A (en) * | 2020-05-26 | 2020-08-04 | 重庆思品农业发展有限公司 | Device and method for killing insects and pests in greenhouse |
CN111480495B (en) * | 2020-05-26 | 2022-03-01 | 重庆思品农业发展有限公司 | Device and method for killing insects and pests in greenhouse |
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CN114294912A (en) * | 2022-01-07 | 2022-04-08 | 季华恒一(佛山)半导体科技有限公司 | Electrical heating formula drying system |
CN114294912B (en) * | 2022-01-07 | 2022-11-11 | 季华恒一(佛山)半导体科技有限公司 | Electrical heating formula drying system |
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