Summary of the invention
It is high that the technical problem that present invention mainly solves is to provide a kind of water imbibition, and poisture-penetrability is good, the big vapor transfer rate coated film that ventilating capability is strong.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provide a kind of big vapor transfer rate coated film, it is characterized in that, including: base film layer and coating, described base film layer is eptfe membrane layer, and the coating being coated on described eptfe membrane layer is the ester emulsion copolymerized coating of polyurethane containing Chinese Kenaf Core Buffer super fine;
The coating agent of the described ester emulsion copolymerized coating of polyurethane containing Chinese Kenaf Core Buffer super fine includes that the raw material uniform stirring of following weight percentage is made:
Polyurethanes 20%-25%;
Solvent dimethylformamide 55%-60%;
Hydrophilic radical solvent 2%-5%;
Chinese Kenaf Core Buffer super fine 18%-25%.
In a preferred embodiment of the present invention, the thickness of the ester emulsion copolymerized coating of polyurethane containing Chinese Kenaf Core Buffer super fine is 0.012mm-0.025mm.
In a preferred embodiment of the present invention, the viscosity index (VI) of described coating agent is 33 Pa.s.
In a preferred embodiment of the present invention, in described coating agent, include the nonvolatile matter of 35%-45%.
In a preferred embodiment of the present invention, the manufacture craft of described Chinese Kenaf Core Buffer super fine includes: first Chinese Kenaf Core Buffer is processed as meal, and pre-process, carry out micronization processes and activation process the most successively, process is dried after completing, then is modified processing, and then carries out miniaturization process, finally carry out separating treatment, i.e. prepare Chinese Kenaf Core Buffer super fine.
In a preferred embodiment of the present invention, modification is to add methyl diphenylene diisocyanate and polymerization modification in pulverizing the Chinese Kenaf Core Buffer after drying.
In a preferred embodiment of the present invention, the preparation technology of this big vapor transfer rate coated film comprises the following steps:
A) coating agent is fed, and regulate rubberization thickness;
B) unreel eptfe membrane layer, and contact gluing with coating agent, form the ester emulsion copolymerized coating of polyurethane containing Chinese Kenaf Core Buffer super fine on eptfe membrane layer surface;
C) the ester emulsion copolymerized coating of polyurethane containing Chinese Kenaf Core Buffer super fine is carried out heating, drying;
D) maturation solidification, i.e. prepares big vapor transfer rate coated film.
In a preferred embodiment of the present invention, in step a), rubberization thickness is 0.012mm-0.025mm.
In a preferred embodiment of the present invention, in step c), the temperature of heating, drying is 80 DEG C-100 DEG C.
In a preferred embodiment of the present invention, in step d), maturation solidification is to deposit at least 24h in the environment of temperature is 20 DEG C-40 DEG C.
The invention has the beneficial effects as follows: the present invention big vapor transfer rate coated film has good moisture absorption performance, moisture-inhibiting factor content of cellulose containing Chinese Kenaf Core Buffer super fine is big, substantial amounts of hydroxyl is had to make them many with water molecules group, there is very low power and micropore simultaneously, increase moisture absorption area and diffusion area;There is the uvioresistant performance of excellence, fully meet automobile lamp and other small-sized sophisticated electronics (mobile phone, navigation terminal, microcomputer etc.) dependable performance to play, protect comprehensive requirement in waterproof and dustproof, grease proofing, moisture-inhibiting, anti-oxidant solution corrosion etc..
In embodiment 1-3, the manufacture craft of Chinese Kenaf Core Buffer super fine includes: first Chinese Kenaf Core Buffer is processed as meal, and pre-process, carry out micronization processes and activation process the most successively, process is dried after completing, then is modified processing, and then carries out miniaturization process, finally carry out separating treatment, i.e. prepare Chinese Kenaf Core Buffer super fine.
Modification is to add a certain amount of methyl diphenylene diisocyanate and a small amount of polyalcohol realizes polymeric modification in pulverizing the Chinese Kenaf Core Buffer after drying.
The polyurethanes emulsion that the present invention uses, containing Chinese Kenaf Core Buffer super fine, polyurethane ester molecular structure contains the macromolecular compound of NHCOO unit, its cardinal principle is to introduce appropriate hydrophilic radical on polymer chain, and thermoplastic polymer forms emulsion under certain condition, containing substantial amounts of polar group in the big molecule of PU, molecular separating force is the strongest, causing it to have excellent film forming, it is possible to form tough and tensile and durable film on fabric, it also has certain poisture-penetrability.
Its reason is: the on the one hand polar group in PU or hydrophilic radical, such as OH, and NHCOO, COOH, " chemistry ladder stone " effect of Chinese Kenaf Core Buffer superfine powder etc., make water vapour molecule move to low humidity side along ladder from high humility side;Theoretically, hydrophilic radical is mainly had on macromolecular chain, as long as and hydrophilic radical content and arrangement are properly, then they just can be with hydrone effect, by hydrogen bond and other intermolecular force, after high humility side absorption moisture content, it is delivered to low humidity side by hydrophilic radical on macromolecular chain and desorbs.Therefore, the process of moisture-inhibiting substantially " absorption one diffusion-transfer-desorption ".Hydrophilic radical referred to as " chemistry ladder stone ", in the case of there is pressure differential, moisture content is directionally shifted to opposite side by side.This process i.e. moisture-inhibiting process.
Adding the Chinese Kenaf Core Buffer super fine of 18 ~ 25% in polyurethanes emulsion glaze, the Chinese Kenaf Core Buffer super fine of addition has substantial amounts of 0.5 ~ 0.2 μm micropore and crack, and containing more hydrophilic active group, forms copolymerization coating adhesive;Moisture-inhibiting factor content of cellulose containing Chinese Kenaf Core Buffer super fine is big, has substantial amounts of hydroxyl to make them many with water molecules group, there is very low power and micropore simultaneously, increase moisture absorption area and diffusion area.Compared with conventional PU coating, the water absorption rate of the copolymerization coating adhesive containing Chinese Kenaf Core Buffer super fine improves about 10%, water vapour permeability improves 1 ~ 5 times, drastically increase automobile lamp by the ventilating capability of interior, make inside car light, persistently to keep the lowest humidity to occur without fogging dew condensation phenomenon, thus eliminate the harmful effect of car light interior focusing photograph;Containing the copolymerization coating adhesive of Chinese Kenaf Core Buffer super fine, molecular rearrangement after graft copolymerization and become the firm Space Idea of intersection, surface is the finest and close, stable, uniform.Improve the performances such as the water pressure resistance intensity of the automobile lamp coated film of big vapor transfer rate, light aging resisting, heat ageing.
Wherein, the manufacturing process of eptfe membrane layer 1 includes;
1) polytetrafluoroethyldispersion dispersion resin is mixed with liquid extrusion aid (5:1) in proportion (can add coloring agent wherein, meet the multifarious demand of film color);
2) 30 DEG C of-35 DEG C of maturations of insulation, give and are pressed into cylinder blank;
3) by rolling process, cylinder blank is laminated;
4) extrusion aid is sloughed for heated about 100 DEG C;
5) simple tension, draft temperature is at about 200 DEG C, then biaxial tension, and draft temperature is at about 200 DEG C;
6) thermal finalization, sinters 18min the temperature of about 340 DEG C;
7) last, cooling, rolling, prepare expanded PTFE microporous membrane.
The microporous film material of expanded PTFE (ePTFE) is called for short " ePTFE membrane ", and " ePTFE " is expanded PTFE English word (expanded
Polytetrafluorethylene) literary sketch;The microporous membrane of expanded PTFE (ePTFE) is a kind of macromolecule new material film with specific function high added value, make through biaxial tension through special process, the microfibre of this film constitutes the micropore in 0.1 the most penetrating μm aperture, μm ~ 18, is the ventilated membrane of real meaning.Film surface can reach tens micropores per square inch, each micro-pore diameter is less than the minimum of a value (20 μm-100 μm) of the mist globule, and much larger than water vapour molecule diameter (0.0003 μm-0.0004 μm), can make steam by and water droplet can not pass through greatly because of surface tension, utilize this microcellular structure to can reach outstanding Waterproof Breathable function;Additionally because of this hole extremely tiny and longitudinal substandard bend alignment, it is used in auto electric (car light) electronic equipment protection aspect, though the air in auto electric (car light) electronic equipment can be made to regulate pressure balance by this film convection current, reach free of contamination dirt close, but cannot stop or reduce the steam in environment when automobile is stopped and enter in housing, the performance of the too high performance that will have a strong impact on auto electric (car light) electronic equipment of wetness being trapped in housing.
Therefore, the present invention contains the ester emulsion copolymerized coating of polyurethane 2 of Chinese Kenaf Core Buffer super fine in the side surface roller coating at eptfe membrane layer 1, prepares big vapor transfer rate coated film.
The preparation technology of this big vapor transfer rate coated film comprises the following steps:
A) coating agent is fed, and to regulate rubberization thickness be 0.012mm-0.025mm;
B) unreel eptfe membrane layer 1, and contact gluing with coating agent, form the ester emulsion copolymerized coating of polyurethane 2 containing Chinese Kenaf Core Buffer super fine on eptfe membrane layer 1 surface;
C) the ester emulsion copolymerized coating of polyurethane 2 containing Chinese Kenaf Core Buffer super fine being carried out heating, drying, the temperature of heating, drying is 80 DEG C-100 DEG C, and effect is that solvent dimethylformamide is removed in volatilization and solvent recovery processes;
D) in the environment of temperature is 20 DEG C-40 DEG C, deposits at least 24h maturation solidification, i.e. prepares big vapor transfer rate coated film.
Wherein, coating contains hydrophilic radical and hydrone effect, by hydrogen bond and other intermolecular force, after high humility side absorption moisture content, is delivered to low humidity side by hydrophilic radical on macromolecular chain and desorbs.Therefore, moisture-inhibiting substantially one " adsorb " stream molecule hydrone at hydrophilic radical polyurethanes coating surface and in hydrophilic radical polyurethanes coating, " spread " hydrone " desorption " hydrone on the combination interface face of hydrophilic radical polyurethanes coating and eptfe membrane laterally enter the micropore external environment discharge moisture that eptfe membrane gathers " process.Hydrophilic radical referred to as " chemistry ladder stone ", in the case of there is pressure differential, moisture content is directionally shifted to opposite side by side.This process i.e. moisture-inhibiting process.
Through lot of experiments, find the vapor transfer rate that the vapor transfer rate that steam is discharged is discharged from the lateral coated side of eptfe membrane more than steam from coating lateral eptfe membrane side, the difference in two moisture-inhibiting directions causes the difference of vapor transfer rate, from the amount of the outside moisture-inhibiting of coated side than vapor transfer rate about 30 ~ 50% in the lateral housing of eptfe membrane, utilize the greatest differences of the vapor transfer rate of this both direction, this coated film is applied on the housing of automobile lamp, the coated side of this coated film is in the housing of automobile lamp, the eptfe membrane of this coated film is towards outside atmosphere;So steam in the housing of automobile lamp is discharged endlessly, show by the unidirectional characteristic persistently discharging water vapour of external environment in housing, when automobile lamp works, when temperature in housing is higher, the hydrophilic high mol segment of coating is the most active, absorption, the speed that diffusion reconciliation suction goes out water vapour molecule is the fastest, humidity in the housing of automobile lamp is substantially reduced thus does not possess the condition of condensation, in making housing, air is dried, on minute surface in the housing of automobile lamp or smooth electronical elements surface would not have fog phenomenon to produce, the performance making automobile lamp is brought into play.
The present invention has good moisture absorption performance, and the moisture-inhibiting factor content of cellulose containing Chinese Kenaf Core Buffer super fine is big, has substantial amounts of hydroxyl to make them many with water molecules group, there is very low power and micropore simultaneously, increase moisture absorption area and diffusion area.The interior generation without fogging dew condensation phenomenon of housing of automobile lamp is may insure that so that electric property is not affected by moist air environment, has thoroughly overturned American-European-Japanese conventional method to the control and regulation of housing humidity after the application present invention.
Lot of experiments finds the vapor transfer rate that the vapor transfer rate that steam is discharged is discharged from the lateral coated side of eptfe membrane more than steam from coating lateral eptfe membrane side, the difference in two moisture-inhibiting directions causes the difference of vapor transfer rate, from the amount of the outside moisture-inhibiting of coated side than vapor transfer rate big about 30 ~ 50% in the lateral housing of eptfe membrane, utilize the greatest differences of the vapor transfer rate of this both direction, this coated film is applied on the housing of automobile lamp, the coated side of this coated film is in the housing of automobile lamp, the eptfe membrane of this coated film is towards outside atmosphere;So steam in the housing of automobile lamp is discharged endlessly, show by the unidirectional characteristic persistently discharging water vapour of external environment in housing, when automobile lamp works, when temperature in housing is higher, the hydrophilic high mol segment of coating is the most active, absorption, the speed that diffusion reconciliation suction goes out water vapour molecule is the fastest, humidity in the housing of automobile lamp is substantially reduced thus does not possess the condition of condensation, in making housing, air is dried, on minute surface in the housing of automobile lamp or smooth electronical elements surface would not have fog phenomenon to produce, the performance making automobile lamp is brought into play.
The present invention shows by the unidirectional characteristic persistently discharging water vapour of external environment in housing so that in housing, air is dried, and before revolutionizing, the steam in the housing of automobile lamp relies on cross-ventilated principle to dissipate mist and goes the pattern of dew.
The existing good absorption property of the present invention, can stop again the infiltration of rainwater dust so that reach free of contamination dirt level of confidentiality in the housing of automobile lamp;The coated side of this coated film is in the housing of automobile lamp, and the eptfe membrane of this coated film is towards outside atmosphere;The discharge that so steam in the housing of automobile lamp is able to continuously again, show by the unidirectional characteristic persistently discharging water vapour of external environment in housing, when automobile lamp works, when temperature in housing is higher, the hydrophilic high mol segment of coating is the most active, absorption, the speed that diffusion reconciliation suction goes out water vapour molecule is the fastest, humidity in the housing of automobile lamp is substantially reduced thus does not possess the condition of condensation, in making housing, air is dried, on minute surface in the housing of automobile lamp or smooth electronical elements surface would not have fog phenomenon to produce, the performance making automobile lamp is brought into play;Chinese Kenaf Core Buffer super fine can adsorb car light plastic housing because by thermogenetic volatile matter, beneficially car light minute surface keeps light reflecting properties simultaneously.
The present invention also has the uvioresistant performance having excellence, this invention solves the defect problem in background technology, the performance of this material has fully met automobile lamp and other small-sized sophisticated electronics (mobile phone, navigation terminal, microcomputer etc.) dependable performance and has played, and protects comprehensive requirement in waterproof and dustproof, grease proofing, moisture-inhibiting, anti-oxidant solution corrosion etc..
Can also further develop the end product that engineering uses, such as the terminal high value-added product such as " the automobile lamp coated film paster of big vapor transfer rate ", " the automobile lamp coated film bolt (cap) of big vapor transfer rate ", it is more convenient that the industrialization of standardized end product manufactures use.
Further reduce automobile lamp and eliminating the steam design and manufacture cost to its performance impact so that shell moulding simplicity.
Also there is airtight body (allow water vapour molecule discharge) and the high characteristic of resistance to seepage pressure, the water pressure resistance of this coated film has reached more than 10000mm height water column (relative pressure 100KPa pressure), this coated film can keep out during dell ponding soaks or travels the impact impacting water so that keeps in housing being dried without soaking.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, the most in like manner it is included in the scope of patent protection of the present invention.